American Power Conversion PDRPPH1000, PD60H5HK1 User Manual
60kW InfraStruXure PDU
PD60H5HK1
PDRPPH1000
Operation and Configuration
400/230V
About This Manual
Audience
This manual is intended for end-users of a 60kW InfraStruXure PDU. It covers the operation,
customization, and quick configuration of the PDU, and includes basic InfraStruXure system
operation.
Companion manuals
For additional information about the InfraStruXure system, see the Installation and Start-Up manual
(990-1637B) included with the PDU. It covers the installation and start-up of the PDU, power
distribution to the rack, and power distribution within the rack.
For information about specific components in your InfraStruXure system, see the documentation
included with each component. Before installing or operating any component, refer to the safety
instructions in the component’s manual.
The illustrations of products in this manual may vary slightly from the products in your InfraStruXure
system.
How to find updates to this manual
You can check for updates to this manual by clicking on the User Manuals link on the Support page
of the APC Web site (www.apc.com). In the list of InfraStruXure manuals, look for the latest letter
revision (A, B, etc.) of the part number on this manual.
60kW InfraStruXure PDU—Operation and Configuration i
Contents
Safety ......................................................................1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols used in this manual . . . . . . . . . . . . . . . . . . . 1
Cross-reference symbols used in this manual . . . . . . . . . . . . . 1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Unpacking/moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation/maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Maintenance performed while the
PDU is receiving input power
Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . . 3
EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . 2
PDU Display Interface...............................................5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Top-level status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Top-level menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Navigating through screens . . . . . . . . . . . . . . . . . . . . . . . . 6
Password-protected screens . . . . . . . . . . . . . . . . . . . . . . . . 7
Load-Meter Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Volt-Meter Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contacts Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
How to connect contacts to the PDU monitoring unit . . . . . . 12
Breakers Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
60kW InfraStruXure PDU—Operation and Configuration iii
Alarms Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
View Active Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarm/Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarm Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Alarm Beeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PDU Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Panel Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Branch Ckt Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Branch Ckt Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Global Panel Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Config Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
System/Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical Config . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Manufacturer Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
System ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Overview .............................................................. 23
InfraStruXure PDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Front view (interior) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Rear view of PDU with transformer (interior) . . . . . . . . . . . . 25
Rear view of PDU without transformer (interior) . . . . . . . . . 26
PDU monitoring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
User connection plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
System Operation .................................................. 29
How to Apply Power to the System . . . . . . . . . . . . . . . . . . . . . 29
How to Ensure Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . 30
iv 60kW InfraStruXure PDU—Operation and Configuration
Communication Configuration................................31
InfraStruXure PDU Management Options . . . . . . . . . . . . . . . . . 31
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
InfraStruXure Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Network management interfaces . . . . . . . . . . . . . . . . . . . . 31
Configuring the InfraStruXure Manager . . . . . . . . . . . . . . . . . . 32
Configuring the Network Management Interface . . . . . . . . . . . 33
Connect the InfraStruXure PDU to your network . . . . . . . . . 33
Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 33
TCP/IP configuration methods . . . . . . . . . . . . . . . . . . . . . . 34
Device IP Configuration Wizard . . . . . . . . . . . . . . . . . . . . . 34
BOOTP & DHCP configuration . . . . . . . . . . . . . . . . . . . . . . 35
Local access to the control console . . . . . . . . . . . . . . . . . . . 37
Remote access to the control console . . . . . . . . . . . . . . . . . 37
Control console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
How to Access a Network Management
Interface on a Configured InfraStruXure PDU. . . . . . . . . . . . . . 39
Web interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Telnet and SSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
FTP and SCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
How to Recover From a Lost
Network Management Interface Password. . . . . . . . . . . . . . . . 42
Customizing and Updating the PDU .......................43
Important Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 43
PDU Orderable Part List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
How to Add Circuit Breakers and Power Cables . . . . . . . . . . . . 45
Add a circuit breaker on the PDU . . . . . . . . . . . . . . . . . . . . 45
Add a power cable to the PDU . . . . . . . . . . . . . . . . . . . . . 45
How to Connect User Input Contacts and
Relay Outputs to the PDU User Connection Plate . . . . . . . . . . . 47
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
How to connect contacts to the PDU monitoring unit . . . . . . 48
60kW InfraStruXure PDU—Operation and Configuration v
How to Test the Emergency Power Off Switch . . . . . . . . . . . . . 49
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Testing the switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Emergency Power Off (EPO) . . . . . . . . . . . . . . . . . . . . . . . 51
How to Download Firmware Upgrades . . . . . . . . . . . . . . . . . . 52
Specifications ........................................................ 55
Product Information .............................................. 57
InfraStruXure Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . 57
Life-Support Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
How to Obtain Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Appendix A: Changes in This Manual..................... 61
vi 60kW InfraStruXure PDU—Operation and Configuration
Safety
d
o
Overview
Save these instructions
This manual contains important instructions that must be followed during installation, operation, and
maintenance of the PDU.
Safety symbols used in this manual
Indicates an electrical hazard, which, if not avoided, could result in injury or
Electrical
Hazar
Warning
death.
Indicates a hazard, which, if not avoided, could result in personal injury or
damage to product or other property.
Indicates a potential hazard which could result in damage to product or other property.
Caution
Indicates important information.
Note
Indicates a heavy load that should not be lifted without assistance.
Heavy
Indicates a standby state. When in standby, the unit is not operating, but it may still
contain hazardous voltage. It is not safe to service until the equipment is
disconnected from all sources of electrical power.
Cross-reference symbols used in this manual
Indicates that more information is available on the same subject in a different section
of this manual.
Indicates that more information is available on the same subject in a different manual.
See als
60kW InfraStruXure PDU—Operation and Configuration 1
Warnings
Unpacking/moving
DO NOT tilt the PDU greater than 45° from its vertical axis. Never lay the PDU on its side.
Installation/maintenance
Only a certified electrician can perform these tasks:
• Connect the PDU to its power source
• Connect a switch to the EPO interface on the PDU
Only a certified electrician or an APC Field Service Engineer can perform maintenance of the PDU.
When you connect the PDU to its power source, you must install a 125A circuit breaker to protect the
PDU against over-current. The circuit breaker must have a CE mark and a certification mark by a
certified body such as VDE, SELV, BSI, Semko, Nemco, or Demko.
Maintenance performed while the PDU is receiving input power
APC does not recommend that you perform maintenance of the PDU while it is receiving input
power. However, due to the critical nature of data center loads, this may occur. If you must perform
maintenance while the PDU is receiving input power, observe the following precautions to reduce the
risk of electric shock:
1. Never work alone.
2. Perform the maintenance only if you are a certified electrician who is trained in the hazards of
live electrical installation.
3. Know the procedure for disconnecting electricity to the PDU and the data center in case of an
emergency.
4. Wear appropriate personal protective equipment.
5. Use double-insulated tools.
6. Always follow local and site regulations when working on the PDU.
Total Power Off
1. Set the PDU Main Input circuit breaker to Off.
2. Set the upstream power source circuit breaker feeding the PDU to Off.
2 60kW InfraStruXure PDU—Operation and Configuration
Emergency Power Off (EPO)
This InfraStruXure PDU is provided with an Emergency Power Off switch connection. When this
EPO switch is energized, electrical power to the units is de-energized and the system will not transfer
to on-battery operation.
EPO can be achieved with either a contact closure or application of an external 24VAC or 24VDC
from a SELV or PELV source. It’s important to note that hazardous voltage from the Mains voltage
must be isolated from the contact closure or 24VAC, 24VDC. The EPO circuit contact closure, the
24VAC, or the 24VDC is considered a SELV circuit as defined in EN 60950 Safety of Information
Technology Equipment or PELV circuit as defined in IEC 60364-4-41 Electrical Installations of
Buildings, Protection for Safety—Protection Against Electric Shock. SELV is an abbreviation for
Safety Extra Low Voltage. PELV is an abbreviation for Protective Extra Low Voltage. SELV and
PELV circuits are isolated from the Mains through a safety isolating transformer, and are designed so
that under normal conditions the voltage is limited to 42.4 Vpeak or 60 VDC.
EMI
Safety
WARNING —This is a Class A product. In a domestic environment, this product may cause radio
interference, in which case, the user may be required to take adequate measures. This equipment has
been tested and found to comply with EN55022 (1998) and EN55024.
60kW InfraStruXure PDU—Operation and Configuration 3
PDU Display Interface
Overview
Use the display interface to configure settings, set alarm thresholds, and provide audible and visual
alarms.
Load
Powered
Check
Log
Bypass
Alarm
ESC
?
Load Powered LED When green, all output phases are within the limits
specified by the output alarm limit thresholds.
Check Log LED When yellow, at least one new alarm condition has been
detected.
Bypass LED Not used on this model PDU.
Alarm LED When red, an alarm condition exists.
LCD View alarms, status data, instructional help, and
configuration items.
Up and Down
navigation keys
ENTER key Opens menu items and inputs changes to system
Selects menu items and accesses information.
parameters.
HELP key Launches context-sensitive help. Press the HELP key for
information about each item on the screen and for
instructions on how to perform certain tasks (i.e. placing
the UPS into Maintenance Bypass operation.)
ESC key Returns to previous screen displayed.
60kW InfraStruXure PDU—Operation and Configuration 5
PDU Display Interface
Top-level status screens
After displaying a brief start-up screen after system start-up, the display interface scrolls
automatically and continuously through four screens of basic status information. Press the Up and
Down arrow keys to interrupt the automatic scrolling to view a specific status screen.
Volts In
L1-2: 000
L2-3: 000
L3-1: 000
Total Output Loading
kW:
000
kVA:
000
Freq:
00.0
Volts Out
L1: 000
L2: 000
L3: 000
PF:
000
%LD:
000
Load Current
L1: 000
L2: 000
L3: 000
No Active Alarms
System Date/Time:
Jun-24 2003 07:58
Neut:
Top-level menu screen
On any top-level status screen, press the ENTER key to open the top-level menu screen.
Load-Meter
Volt-Meter
Contacts
Breakers
Alarms
Panel
Config
Help
If the display interface is inactive for the time specified as the Time-out setting, the
interface reverts to the initial basic monitoring screens.
Note
000
For descriptions of the top-level menu choices, see the individual sections starting on
page 8.
Navigating through screens
To open any screen, press the Up and Down arrow keys until the selector arrow ( rests next to your
desired selection. Press the
When configuring settings, press the Up and Down arrow keys
until the selector arrow (
change, and press the
an input arrow (
will appear next to the setting. Press the Up and
Down arrow keys until your desired change is listed. Press the
ENTER key to select the setting.
ENTER key to view the selected screen.
Load-Meter
Volt-Meter
Contacts
Breakers
Alarms
Panel
Config
Help
Contacts In: 02of04
Name: User Switch #2
Normal: Open
Status: Open
rests next to the setting you want to
ENTER key. If the setting is a list of choices,
Contacts In: 02of04
Name: User Switch #2
Normal: Open
Status: Open
6 60kW InfraStruXure PDU—Operation and Configuration
PDU Display Interface
On some screens, continue arrows ( indicate that there
are additional screens to view in the category. Press the Up
or Down arrow key to view the additional screens.
System/Network
Electrical Configuration
Panel Configuration
Manufacturer Data
Product Data
Factory Defaults
Firmware Updates
Password-protected screens
When configuring or changing settings, you will be prompted for your password. To enter your
password:
1. Press the Up or Down arrow key until the correct letter is
displayed, and then press the
ENTER key.
Enter Password:
*******
After you press the ENTER key, the character you
entered is displayed as an asterisk and the input
Note
arrow moves to the next space for you to select
the next password character.
2. Press the
ENTER key twice after you enter your password.
See “System Password” on page 20 to change your password.
60kW InfraStruXure PDU—Operation and Configuration 7
Load-Meter Screen
From the Load-Meter screen, you can select the following items:
Total Load by Phase The load supported by each phase in kVA, in
and as a percentage of the maximum allowable load (%LD).
Total Load Summary For the total load supported:
• kW: The power provided, in kilowatts.
• kVA: The actual power drawn by the load, in kilovolt-amperes.
• Freq: Frequency
• PF: The power factor (kW/kVA), which affects the power
available to the load.
• %LD: The load as a percentage of the maximum allowable
load.
Power Factor For each phase:
• kVA: The actual power drawn by the load, in kilovolt-amperes.
• kW: The power, in kilowatts, provided by the phase.
• PF: The power factor (kW/kVA), which affects the power
available to the load.
RMS current (Irms),
8 60kW InfraStruXure PDU—Operation and Configuration
Volt-Meter Screen
From the Volt-Meter screen, you can select the following items:
Output Voltage Displays each phase-to-phase output voltage (e.g., L1-2 for phase L1 to
phase L2) and each phase-to-neutral output voltage (e.g., L1 for phase L1
to neutral).
Input Voltage Displays each phase-to-phase input voltage (e.g., L1-2 for phase L1 to L2),
or each phase-to-neutral input voltage (e.g., L1 for phase L1 to neutral).
60kW InfraStruXure PDU—Operation and Configuration 9
Contacts Screen
Overview
The PDU can monitor external contact closure events. Possible applications include the following:
• Magnetic contact switches
• Window foil
• Tamper switches
• Heat detectors
• Water sensors
• Pressure sensors
• Building smoke and fire detection systems
You can set input contacts to cause alarm conditions based on their current state and a user-defined
normal state. Relay outputs can map internal alarms and events to outside devices. Use the Contacts
screen to display and configure information about input contacts and relay outputs.
Input Contacts Scroll through the list to display information about each of the
installed input contacts. For example, 02of04 displays
information about the second of four installed input contacts.
• Name—The name of this input contact (Maximum: 14
alphanumeric characters).
• Normal—The normal position of this input contact, either
Open or Closed.
• Status—The position of this input contact. If the position is
not the normal position, an alarm condition occurs.
Relay Outputs Scroll through the list to display information about each of the
installed relay outputs. For example, 04of04 displays
information about the fourth of the four available relay outputs.
• Name—The name of this relay output (Maximum: 14
alphanumeric characters).
• Normal—The normal position of this relay output, either
Open or Closed.
• Status—The position of this relay output.
10 60kW InfraStruXure PDU—Operation and Configuration
PDU Display Interface
Alarm Relay Map Configure the relay outputs, using the Alarm Relay Map. Each
Alarm Map corresponds to a relay output. For example, Alarm
Map 01of04 corresponds to the first of four relay outputs. The
second line, in brackets [ ], lists the items that you have selected
to map to the selected relay/ The third line allows you to select
the alarms to which you want to map the relay:
• Any Load (L)—Maps to over- or under-current alarms for
circuit breaker panels and branch circuits.
• Overload (O)—Maps to over-current alarms for circuit
breaker panels, branch circuits, and SYSGND.
• Input Voltage (Vi)—Maps to any input voltage alarm.
• Output Voltage (Vo)—Maps to any output voltage alarm.
• PDU in Bypass (By)—Mapping this option will cause the
relay outputs to actuate when the Q3 circuit breaker is
closed.
• Any Breaker (Br)—Mapping to this option will cause the
relay outputs to actuate when the input, bypass input (Q10),
or cross-tie output breaker is not in the normal state.
• Contacts 1–4 (C1, C2, C3, C4)— Maps to the input contact
alarms.
Before exiting the screen, to save your changes, select the Apply
Now option on the bottom line of the screen.
See “Relay Outputs” on page 55 for relay output specifications.
60kW InfraStruXure PDU—Operation and Configuration 11
PDU Display Interface
How to connect contacts to the PDU monitoring unit
1. Choose one or more contact numbers on the user connection plate to which you will connect the
contacts. The user connection plate connects to the User/EPO port on the PDU monitoring
unit.
2. From the PDU display interface:
a. Press the
b. Select Contacts on the top-level menu screen, and press the
c. Select Contact Inputs (or Relay Outputs) and press the
ESC or ENTER key to go to the top-level menu screen.
Load-Meter
Volt-Meter
Contacts
Breakers
Alarms
Panel
Config
Help
ENTER key to display the contact
ENTER key.
inputs (or relay outputs) screen.
>Contact Inputs
>Relay Outputs
>Alarm Relay Map
d. Select Contact In and press the
ENTER key to select the number of the contact you are
connecting. The continue arrow will appear next to the contact number.
Contact In:01of04
Name:User Contact1
Normal: Open
Status:Closed
e. Press the Up or Down arrow key to select the appropriate contact number, and press the
ENTER key.
f. Press the Down arrow key to enter a unique Name for the contact and to configure the
Normal state of the contact (Open or Closed). The default Normal state is Open. Press the
ENTER key to select the item you wish to configure.
You will be prompted for your password to configure these items.
Note
3. Connect contact wires (300V-rated cabling required) to the User Contacts terminal block on
the user connection plate. You will need a 2.5-mm standard screwdriver.
4. Run the wires from the terminal block out the roof or under the floor of the PDU to your
contact’s location.
Ensure that wires are properly retained and away from high voltage lines
and breakers.
Warning
12 60kW InfraStruXure PDU—Operation and Configuration
Breakers Screen
Use the Breakers screen to view the status of the system and PDU circuit breakers.
Main Input Reports status of PDU Main Input switch (Open or Closed).
Under normal operation, this switch is Closed.
60kW InfraStruXure PDU—Operation and Configuration 13
Alarms Screen
View Active Alarms
Use this option of the Alarms screen to display active alarms (alarms that have not been resolved).
Scroll through the list to view each active alarm.
Alarm/Event Log
Use this selection of the Alarms screen to access the following options:
New Logged Items Display a description and the date and time of each alarm that
occurred since the last time this option was used. The date/time
format is mm/dd/yyyy hh:mm:ss.
• The most recent alarm is displayed initially.
• If the log contains no alarms, the screen displays
Logged Items
Entire Log Display a description and the date and time of each alarm in the
alarm log. The date/time format is mm/dd/ yyyy hh:mm:ss.
.
No New
• The most recent alarm is displayed initially. To move to the
previous alarm, press the Down arrow
next more recent alarm, press the Up arrow key.
• If the log contains no alarms, the screen displays
Logged Items
Clear Log Delete the contents of the alarm log. You will be asked to confirm
the deletion.
.
key. To move to the
No New
14 60kW InfraStruXure PDU—Operation and Configuration
Alarm Setup
Use this option of the Alarms screen to access the following options:
Loading Limits Configure the following in amps and as a percentage of full load:
• Out High: The upper limit for output current
• Out Low: The lower limit for output current
• Out Neut: The upper limit for current on the neutral wire for
the output phases
Volta g e Lim its Configure the following as a percentage under or over the rated
voltage:
• Input: The allowed range for input voltage
• Output: The allowed range for output voltage
Other Limits Configure this limit:
Frequency: The frequency variation, in hertz, that is acceptable
for the output current.
PDU Display Interface
Global Alarm
Config
Set all the loading limits or all the voltage limits simultaneously as a
percentage of full load:
• Load Limits: Set the same percentage upper limit for output
current and current on the neutral wire, and the lower limit for
output current. (Use the Loading Limits option to set these
thresholds individually.)
• Vo lt Li mit s : Set the same percentage for the high and low
thresholds for input and output voltage. (Use the Volt age
Limits option to set these thresholds individually.)
Select Apply Now and then YES to implement your changes.
Alarm Beeper
Use this option of the Alarms screen to turn the alarm beeper ON or OFF.
60kW InfraStruXure PDU—Operation and Configuration 15
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