American Power Conversion 1609 User Manual

1609 Industrial Uninterruptible Power Supply

User Manual

Installation and Operation

41063-222-01 (1) 990-1868 12/2004

Mount the UPS

This unit is designed to mount on a heavy duty DIN rail or on the back panel of an enclosure. For details on DIN rail installation refer to the DIN rail installation guide included in the DIN rail package. The DIN rail kit is not included.

When mounting on the back panel of an enclosure, select screws that are appropriate for the weight of this unit and the mounting surface material.

Six screws must be used when mounting this unit in an enclosure. Three screws in the top of the bracket and three screws in the bottom of the bracket. Failure to follow these instructions may result in damage to the unit.

Top B ra ck et

Bottom Bracket

Battery Installation

The UPS battery is shipped in a separate carton.

Refer to the installation guide included with the replacement battery for installation instructions.

Front Panel

120 V model depicted.

8 NO

7 COM 6 NC 5 NO 4 COM 3 NC 2 EPO COM 1 EPO

BATTERY

LOW

PUSH

RESET

208/220-240V~ 50/60Hz, 7A MAX

INPUT

LINENEUTRALGROUND LINENEUTRALGROUND

Test

OUTPUT

0V~ 50/60Hz, 500VA 325W, 2.7A MAX

Connect Power and Equipment to the UPS

Hardwiring should be performed by a qualified electrician. Use appropriate size wires.

1. The UPS features a transient voltage surge-suppression (TVSS) screw located on the front panel. The TVSS screw is used for connecting the ground lead on surge suppression devices such as telephone and network line protectors.

Prior to connecting the grounding cable, ensure that the UPS is NOT connected to utility or battery power.

2. Hardwire the UPS.

– In 230 V applications the UPS must be protected with a circuit breaker that complies with

European standards for branch rated protection per the country of installation.

– In 208 V applications, the 1609-U500E must be protected by a dual pole, 10 A branch rated

circuit breaker with UL489 rating.

– The 120 V 1609-U500N has supplementary circuit breaker protection. The unit should be

protected by a single pole, 15 A branch rated circuit breaker with a UL489 rating. Allen-Bradley part number 1492-MCAA115 is suggested. Ensure that the branch circuit breaker is off prior

to wiring the unit.

208/230 V models

INPUT

OUTPUT

L1L2/N

L2/N

120 V models

INPUT

LINENEUTRAL LINENEUTRAL

OUTPUT

3. Connect equipment to the UPS.

4. Add optional accessories to the SmartSlot located on the front panel.

5. Turn on all connected equipment. To use the UPS as a master on/off switch, be sure all connected equipment is switched on.

6. Press the button on the front panel to start the UPS.

– The battery charges to 90% capacity during the first four hours of normal operation. – Do not expect full battery run capability during this initial charge period.

7. For optimal computer system security, install PowerChute monitoring software included with the UPS.

Connectors

Communication Port

SERIAL PORT

Contact Closure Port

8 NO 7 COM 6 NC 5 NO 4 COM 3 NC 2 EPO COM 1 EPO

Output Contact Ratings:

nominal switching capacity 1 A @ 30 VDC

maximum switching power 30 W

maximum switching voltage 60 VDC

maximum switching current 2 ADC

BATTERY

LOW

BATTERY

A standard serial interface cable is incompatible with the UPS. Use the cable supplied with the unit.

The relays are connected from the common (COM) to the normally closed (NC) pins.When the unit enters a low battery or on battery state, the appropriate relay will transition and connect the common (COM) to the normally open (NO) pin.

The Contact Closure Port connection will automatically disable when a Network Management Card or the Serial Port connection are used.

Parameter Value

maximum carrying current 2 ADC

surge ratings 2 kV per Bellcore TA-NWT-001089

1.5 kV per FCC part 68

Emergency Power Off

The emergency power off (EPO) feature is user configurable. EPO provides immediate de-energizing of connected equipment from a remote location, without switching to battery operation.

Use a normally-open contact to connect the EPO COM terminal to the EPO terminal.

The EPO interface is a Safety Extra Low Voltage (SELV) circuit. Connect it only to other SELV circuits. The EPO interface monitors circuits that have no determined voltage potential. Such closure circuits may be provided by a switch or relay properly isolated from the utility. To avoid damage to the UPS, do not connect the EPO interface to any circuit other than a closure type circuit.

Use one of the following cable types to connect the UPS to the EPO switch.

• CL2: Class 2 cable for general use.

• CL2P: Plenum cable for use in ducts, plenums, and other spaces used for environmental air.

• CL2R: Riser cable for use in a vertical run in a floor-to-floor shaft.

• CLEX: Limited use cable for use in dwellings and for use in raceways.

• For installation in Canada: Use only CSA certified, type ELC (extra-low voltage control cable).

• For installation in other countries: Use standard low-voltage cable in accordance with national and local regulations.

Operation

UPS Display Panel

120 V models

208/230 V

Test

models

Test

INPUT

208/220-240V~ 50/60Hz, 7A MAX

GROUND

LINENEUTRAL

GROUND

OUTPUT

0V~ 50/60Hz, 500VA

325W, 2.7A MAX

LINENEUTRAL

Display Panel Indicators and Function Buttons

Indicator

LED

Indicator Title Description

On-Line The UPS is supplying utility power to the connected equipment

(see Troubleshooting).

AVR Trim The UPS is compensating for a high utility voltage (see Troubleshooting).

AVR Boost The UPS is compensating for a low utility voltage (see Troubleshooting).

On Battery The UPS is supplying battery power to the connected equipment.

Overload The connected equipment is drawing more than the UPS power rating allows

(see Troubleshooting).

Replace Battery/Battery

The battery is disconnected or must be replaced (see Troubleshooting).

Disconnected

INPUT

208/220-240V~ 50/60Hz, 7A MAX

L2/N

OUTPUT

0V~ 50/60Hz, 500VA

325W, 2.7A MAX

L2/N

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