APC 10-40 KVA 380-400-415 V User Manual

Installation
Smart-UPS® VT
XR Battery Enclosure
10-40 kVA 380/400/415 V
10-30 kVA 208/220 V 10-30 kVA 200/208 V
Contents
Safety ............................................................................... 1
IMPORTANT SAFETY INSTRUCTIONS
- SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Prepare for Floor-Anchoring (optional) ........................ 2
System arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Hole positions for a stand-alone UPS enclosure with L-shaped
anchoring brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hole positions for up to four UPS units in parallel with U-shaped
anchoring brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Prepare for Cables .......................................................... 5
Remove the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove the cable landing cover and bottom plates . . . . . . . . . . . . 6
Remove the XR Battery Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Anchor the UPS and additional XR Battery or
UPS Enclosure(s) (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Run the Cables.............................................................. 11
Connect Power in Installations with Busbars . . . . . . . . . . . . . . . . .11
Install isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connect Power in Installations with Cables. . . . . . . . . . . . . . . . . . .16
Install power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect Communication Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connect the EPO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Connect the EPO to the UPS and the XR Battery Enclosure . . . . 19
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
i
Final Mechanical Assembly.......................................... 20
Level the Enclosures (L-shaped Floor Anchoring Brackets)
and Install Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Level the enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install battery-securing and floor-anchoring brackets . . . . . . . . . 21
Reinstall the Enclosure Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Reinstall the cable landing cover plates and the bottom plates . . 22
Reinstall the top cover, battery compartment cover,
and the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Specifications ................................................................ 23
Battery voltage and current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Recommended cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
EPO requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Torque specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Post-Installation Checklist............................................ 24
ii
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Safety

IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS

Warning:
• ALL safety instructions in the Safety Sheet (990-2822) must be read, understood, and
followed when installing the UPS system. Failure to do so could result in equipment
damage, serious injury, or death.
• The UPS system does not have built-in disconnection devices for AC input/output
and DC input. The customer must provide AC input/output over-current protection
and an AC output disconnect device.
• After the UPS has been electrically wired, do not start it. Start-up is commissioned to
authorized personnel from Schneider Electric only.
1Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Prepare for Floor-Anchoring (optional)

XRXR XR XRUPS XRXR XR XRUPS XRXR XR XRUPS XRXR XR XRUPS
XR XR XRXR XRXR XR XRUPSUPS
Note: If floor anchoring and battery securing is required, read this section. If not, see “Prepare for Cables” on page 5.
Note: Allow for enough working space behind the enclosure for electrical work to be carried
out (e.g. if you want to install a conduit box or if you want to connect an XR Battery Enclosure at a later stage). Minimum rear clearance is 100 mm (3.93 in) and must comply with applicable national and local codes. 600 mm (23.6 in) is recommended.
Note: The L-shaped floor anchoring brackets that secured the enclosure to the pallet during shipment may be used for a stand-alone UPS enclosure to enhance stability. See this chapter for hole positions and see also “Level the Enclosures (L-shaped Floor Anchoring Brackets) and Install Batteries” on page 20. The L-shaped floor anchoring brackets are not necessary when baying enclosures together. Instead, the three U-shaped floor anchoring brackets from the baying kit are used.
Note: Hole positions are only intended as a guide.

System arrangements

APC recommends the following arrangements of UPS units and XR Battery Enclosures (XR) in parallel.
Examples with two parallel systems using baying kits.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation2

Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets

523 mm (20.59 in)
352 mm (13.85 in ) enclosure
Conduit box (if applicable)
Floor anchoring hole
Minimum rear clearance: 100 mm (3.93 in)
Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is four; one in each corner. Recommended floor bolt size: M8.
Model width: 352 mm (13.85 in) and 523 mm (20.59 in).
Note: Rear service clearance must comply with applicable national and local codes. 600 mm
(23.6 in) is recommended.
3Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Hole positions for up to four UPS units in parallel with U-shaped anchoring brackets.

Top view
90 mm (3.54 in)
160 mm (6.29 in)
60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in)
160 mm (6.29 in)
90 mm (3.54 in)
352 mm (13.85 in)
0
323 mm (12.71 in)
675 mm (26.56 in)
1027 mm (40.41 in)
1379 mm (54.26 in)
Floor anchoring brackets
Top view
90 mm (3.54 in)
160 mm (6.29 in)
60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in) 60 mm (2.36 in)
160 mm (6.29 in)
90 mm (3.54 in)
523 mm (20.59 in)
0
494.5 mm (19.46 in)
1017.5 mm (40.05 in)
1540.5 mm (60.46 in)
2063.5 mm (81.23 in)
Floor anchoring brackets
Note: Recommended minimum number of floor screws for the below two configurations is 10.
Model width: 352 mm (13.85 in).
Model width: 523 mm (20.59 in).
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation4

Prepare for Cables

UPS front view XR Battery
Enclosure

Remove the front panel

1. Turn the screw to the right to the unlocked position.
2. Pull the top of the front panel away from the UPS.
3. Lift the front panel free of the two slots at the bottom of the enclosure.
4. Lift the battery compartment cover free of the two slots at the bottom of the enclosures (only in Japanese configurations).

Remove the top cover

1. Loosen the six screws of the top cover (four at the front and two at the back).
2. Lift up from the back and push forward to free the cover.
5Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation

Remove the cable landing cover and bottom plates

Bottom plate
Bottom plate
Conduit box
(bottom part)
Conduit
box (upper
part)
Cable
landing
cover plate
Conduit box
(bottom part)
Conduit
Box
(upper
part)
Cable
landing
cover
plate
To access the cable landing area in the UPS and the XR Battery Enclosure(s), follow this procedure:
+
N
1. Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery Enclosure(s) and then remove the plates.
2. Remove the screws from the bottom plate on the UPS and the XR Battery Enclosure(s) and then remove the plates.
3. Punch holes in the bottom of the conduit boxes (optional for 380/400/415 V) to fit the size of the conduit pipes.
Note: The conduit box is not included in European and Japanese UPS units, but can be purchased (SUVTOPT001: 10-20 kVA UPS, SUVTOPT002: 10-40 kVA UPS plus XR Battery Enclosure).
4. Attach the bottom part of the conduit boxes to the back of the UPS and the back of the XR Battery Enclosure, respectively with four screws each (if applicable). The bottom part of the conduit box is secured to the enclosure with four screws.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation6
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