Note: If floor anchoring and battery securing is required, read this section. If not, see “Prepare
for Cables” on page 5.
Note: Allow for enough working space behind the enclosure for electrical work to be carried
out (e.g. if you want to install a conduit box or if you want to connect an XR Battery Enclosure
at a later stage). Minimum rear clearance is 100 mm (3.93 in) and must comply with applicable
national and local codes. 600 mm (23.6 in) is recommended.
Note: The L-shaped floor anchoring brackets that secured the enclosure to the pallet during
shipment may be used for a stand-alone UPS enclosure to enhance stability. See this chapter for
hole positions and see also “Level the Enclosures (L-shaped Floor Anchoring Brackets) and
Install Batteries” on page 20. The L-shaped floor anchoring brackets are not necessary when
baying enclosures together. Instead, the three U-shaped floor anchoring brackets from the
baying kit are used.
Note: Hole positions are only intended as a guide.
System arrangements
APC recommends the following arrangements of UPS units and XR Battery Enclosures (XR) in parallel.
Examples with two parallel systems using baying kits.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation2
Hole positions for a stand-alone UPS enclosure with L-shaped anchoring brackets
523 mm (20.59 in)
352 mm (13.85 in ) enclosure
Conduit box (if applicable)
Floor anchoring hole
Minimum rear
clearance:
100 mm (3.93 in)
Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is
four; one in each corner. Recommended floor bolt size: M8.
Model width: 352 mm (13.85 in) and 523 mm (20.59 in).
Note: Rear service clearance must comply with applicable national and local codes. 600 mm
(23.6 in) is recommended.
3Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Hole positions for up to four UPS units in parallel with U-shaped anchoring brackets.
Top view
90 mm (3.54 in)
160 mm (6.29 in)
60 mm (2.36 in)
60 mm (2.36 in)
60 mm (2.36 in)
60 mm (2.36 in)
160 mm (6.29 in)
90 mm (3.54 in)
352 mm (13.85 in)
0
323 mm
(12.71 in)
675 mm
(26.56 in)
1027 mm
(40.41 in)
1379 mm
(54.26 in)
Floor anchoring brackets
Top view
90 mm (3.54 in)
160 mm (6.29 in)
60 mm (2.36 in)
60 mm (2.36 in)
60 mm (2.36 in)
60 mm (2.36 in)
160 mm (6.29 in)
90 mm (3.54 in)
523 mm (20.59 in)
0
494.5 mm
(19.46 in)
1017.5 mm
(40.05 in)
1540.5 mm
(60.46 in)
2063.5 mm
(81.23 in)
Floor anchoring brackets
Note: Recommended minimum number of floor screws for the below two
configurations is 10.
Model width: 352 mm (13.85 in).
Model width: 523 mm (20.59 in).
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation4
Prepare for Cables
UPS front viewXR Battery
Enclosure
Remove the front panel
1. Turn the screw to the
right to the unlocked
position.
2. Pull the top of the front
panel away from the
UPS.
3. Lift the front panel free
of the two slots at the
bottom of the enclosure.
4. Lift the battery
compartment cover free
of the two slots at the
bottom of the enclosures
(only in Japanese
configurations).
Remove the top cover
1. Loosen the six screws of the top
cover (four at the front and two at
the back).
2. Lift up from the back and push
forward to free the cover.
5Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Remove the cable landing cover and bottom plates
Bottom plate
Bottom plate
Conduit box
(bottom part)
Conduit
box (upper
part)
Cable
landing
cover plate
Conduit box
(bottom part)
Conduit
Box
(upper
part)
Cable
landing
cover
plate
To access the cable landing area in the UPS and the XR Battery Enclosure(s), follow this procedure:
+
N
1. Loosen the six M4 screws from the cable landing cover plate on the UPS and the XR Battery
Enclosure(s) and then remove the plates.
2. Remove the screws from the bottom plate on the UPS and the XR Battery Enclosure(s) and then
remove the plates.
3. Punch holes in the bottom of the conduit boxes (optional for 380/400/415 V) to fit the size of the
conduit pipes.
Note: The conduit box is not included in European and Japanese UPS units, but can be
purchased (SUVTOPT001: 10-20 kVA UPS, SUVTOPT002: 10-40 kVA UPS plus XR Battery
Enclosure).
4. Attach the bottom part of the conduit boxes to the back of the UPS and the back of the XR
Battery Enclosure, respectively with four screws each (if applicable). The bottom part of the
conduit box is secured to the enclosure with four screws.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation6
Remove the XR Battery Modules
Heavy: Use two people to lift the battery modules.
Note: The XR Battery Enclosures ship with two battery modules. All battery modules in the
UPS and the XR Battery Enclosure(s) must be removed before interconnecting these
enclosures.
Note: When you remove battery modules, start from the highest row and work down.
1. Remove all battery securing brackets (used to secure the batteries during transport) by removing
the M6 Torx screws.
2. Remove the blind plate.
3. To release the battery from its lock mechanism, gently push the battery upwards and then pull it
out while supporting the battery with your other hand.
7Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Anchor the UPS and additional XR Battery or UPS
UPS
XR
Front of enclosure
Front of adjacent
enclosure
U-shaped floor
anchoring
bracket
Enclosure(s) (optional)
Note: Enclosures can be kept apart or assembled and anchored with interconnection plates and
brackets: SUVTOPT004: 352 mm (13.85 in) UPS enclosure to XR enclosure, SUVTOPT005:
523 mm (20.59 in) UPS enclosure to XR enclosure, or SUVTOPT006: XR enclosure to XR
enclosure.
Note: A baying kit includes three U-shaped floor anchoring brackets. In situations where a
UPS or XR Battery Enclosure must be added to an existing configuration of two or more bayed
together enclosures, only one of the U-shaped floor anchoring brackets is necessary. In those
situations, please dispose of the two superfluous U-shaped floor anchoring brackets.
Note: The L-shaped floor anchoring brackets that secured the enclosure to the pallet during
shipment may be used for a stand-alone UPS enclosure to enhance stability, but is not
necessary when baying enclosures together. Instead, the three U-shaped floor anchoring
brackets from the baying kit are used.
1. Remove the side panels from the
enclosure(s) to get access to the holes in
the bottom frame.
2. Position two U-
Note: Make sure that the enclosures
are level to be able to anchor the enclosures to each other.
shaped floor
anchoring
brackets under
one enclosure;
one in each
side.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation8
Note: The U-shaped interconnection brackets are 1-2 mm higher than the opening below the
enclosure to inactivate the casters. Therefore, the enclosure must be tilted when placing the Ushaped interconnection brackets under the enclosure.
3. In each side of the same enclosure insert a
maximum of nine and a minimum of two M8
screws (not provided) through holes in the
bottom of the enclosure and through holes in the
U-shaped floor anchoring brackets, and into the
pre-drilled floor holes.
Note: See “Prepare for Floor-Anchoring
(optional)” on page 2 if the floor has not been prepared for anchoring.
4. Fasten the screws.
5. Move the adjacent enclosure on its
casters close to the enclosure with the Ushaped floor anchoring brackets.
Note: If the additional enclosure is on
its levelling feet, use a forklift or pallet jack to move it into position.
9Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
6. Insert the
XR Battery Enclosure rear view
UPS rear view
UPS
XR
interconnection plates
between the two
enclosures. One is
positioned toward the
front and the other
toward the rear. Note
how the “wings” on
the interconnection
plates rest in slots at
the top of the inner
panel on the XR
Battery Enclosure.
7. Align the two
enclosures and level
the three marked rows
of bolt holes in one
enclosure with the
holes in the adjacent
enclosure.
8. Push the two enclosures firmly together.
9. Bolt the two enclosures together by
using the six M6x25 mm screws and
nuts supplied in the kit: join one hole at
the front and one hole at the rear of the
enclosures on three levels.
10.Position the last and third U-shaped
floor anchoring bracket under the
adjacent enclosure (see previous
graphics) and insert a minimum of two
floor anchoring M8 screws (not
provided) through holes in the bottom
of the enclosure and through holes in
the U-shaped floor anchoring bracket,
and into the predrilled floor holes, and
then fasten the screws.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation10
Run the Cables
+
N
+
N
N
Connect Power in Installations with Busbars
Warning: Before carrying out the steps below, you must follow the Total Power Off
procedure in the Operation manual.
Install isolators
See “Specifications” on page 23 for torque specification.
The isolators separate the baying kit busbar from the six vertical busbars in each XR Battery Enclosure,
and the (+), N, and (-) busbars in the UPS. This is how the isolators are fitted to their busbar:
1. Guide the isolator busbar
through the adjacent side
panels.
2. Position the isolators
across the vertical
busbars (N in this
example) and then fasten
the isolator busbar by
using the provided M5
Torx screws.
3. Secure the isolator to its
busbar with cable ties.
11Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Install busbars
N
+
XR2
XR1
UPS
523 mm (20.59 in) UPS System with the UPS placed to the left (seen from the front).
1. Install the following baying kit busbars between the UPS and XR1:
880-1607 between the vertical busbar N on the UPS and busbar 4 on XR1
880-1606 between the vertical busbar (+) on the UPS and busbar 1 on XR1
880-1605 between busbar (-) on the UPS and busbar 6 on XR1
2. Install the following baying kit busbars between the two XR Battery Enclosures:
880-0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2
880-0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2
880-0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation12
523 mm (20.59 in) UPS system with the UPS placed to the right (seen from the front).
N
+
XR2
XR1
UPS
1. Install the following baying kit busbars between the UPS and XR1:
880-1607 between the vertical busbar N on the UPS and busbar 3 on XR1
880-1605 between vertical busbar (+) on the UPS and busbar 1 on XR1
880-1606 between vertical busbar (-) on the UPS and busbar 6 on XR1
2. Install the following baying kit busbars between the two XR Battery Enclosures:
880-0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on XR2
880-0941 between the vertical busbar 2 on XR 1 and vertical busbar 2 on XR2
880-0940 between the vertical busbar 5 on XR1 and vertical busbar 5 on XR2
13Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
352 mm (13.85 in) UPS system with the UPS placed to the right (seen from the front).
N
+
XR2
XR1
UPS
1. Install the following baying kit busbars between the UPS and XR1:
880-1604 between the vertical busbar N on the UPS and busbar 4 on XR1
880-0939 between the vertical busbar (+) on the UPS and busbar 1 on XR1
880-1604 between the vertical busbar (-) on the UPS and busbar 6 on XR1
2. Install the following baying kit busbars between two XR Battery Enclosures:
880-0926 between the vertical busbar 3 on XR1 and busbar 4 on XR2
880-0940 between the vertical busbar 2 on XR1 and busbar 1 on XR2
880-0941 between the vertical busbar 5 on XR1 and busbar 6 on XR2
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation14
352 mm (13.85 in) UPS system with the UPS placed to the left (seen from the front).
N
+
XR2
XR1
UPS
1. Install the following baying kit busbars between the UPS and XR1:
880-1604 between the vertical busbar N on the UPS and busbar 3 on XR1
880-1604 between the vertical busbar (+) on the UPS and busbar 1 on XR1
880-0939 between the vertical busbar (-) on the UPS and busbar 6 on XR1
2. Install the following baying kit busbars between two XR Battery Enclosures:
880-0926 between the vertical busbar 4 on XR1 and vertical busbar 3 on XR2
880-0941 between the vertical busbar 2 on XR1 and vertical busbar 1on XR2
880-0940 between the vertical busbar 5 on XR1 and vertical busbar 6 on XR2
See “Connect the EPO” on page 19
15Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Connect Power in Installations with Cables
BAT
BAT
BAT
BAT
UPS rear view.
XR Battery Enclosure rear view
To XR2
Install power cables
See “Recommended cable sizes” on page 23.
Install power cables between the UPS and the XR Battery Enclosure.
1. In the UPS, feed the cable
up through the conduit box
or through the transparent
cable route bracket (not
shown).
2. Connect the Bat+, Bat-, and
N cables to the busbars in
the UPS.
3. Secure the cables to the
perforated bracket with
cable ties.
4. Equip the cable with
conduits (if applicable).
5. In the XR Battery
Enclosure, feed the cable
up through the conduit box
(if applicable) to the cable
landing area.
6. Connect the (+) cable to
busbar no. 1 (+), connect
the N cable to busbar no. 4
(N), and the (-) cable to
busbar no. 6 (-).
7. Secure the cable to the
perforated bracket with
cable ties.
8. Attach the top part of the
conduit box (if applicable).
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation16
Install power cables between two XR Battery Enclosures.
BAT
BAT
BAT
BAT
XR1 Battery Enclosure rear view
XR2 Battery Enclosure rear view
To XR3
From UPS
1. Feed the cable up
through the conduit
box on XR1 or
through the
transparent cable
route bracket (not
shown) to the cable
connection area.
2. Connect the (-) cable
to busbar no. 5 (-), the
N cable to busbar no.
3 (N), and the (+)
cable to busbar no. 2
(+) in XR1.
3. Secure the cable to
the perforated bracket
with cable ties.
4. Equip the cable with
conduits (if
applicable).
5. Feed the cable up into
the conduit box
(optional for 400 V
versions) on XR2.
6. Connect the (-) cable
to busbar no. 6 (-), the
N cable to busbar no.
4 (N), and the (+)
cable to busbar no. 1
(+) in XR2.
7. Secure the cable to
the perforated bracket
with cable ties.
8. Attach the top part of
the conduit box (if
applicable).
Note: If you use floor anchoring, carry out the floor anchoring procedures now.
17Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Connect Communication Cables
BAT
BAT
UPS
XR
1. Feed the cable from pin connection J106 in the UPS down through the conduit (if appliccable).
2. Run the cable up into the XR conduit and connect it to pin connection J200 in the XR Battery
Enclosure.
3. If you use an XR2, run the cable from pin connection J204 in XR1 to pin connection J200 in
XR2.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation18
Connect the EPO
+24 V Normally open
1
2
J203
EPO circuit
XR
EPO is activated when an
external 24 VDC, 1500 mA
is supplied on pin 1 with
reference to pin 2
1
2
3
4
5
6
J108
EPO circuit
UPS
Connect the EPO to the UPS and the XR Battery Enclosure
1. Connect the EPO (Emergency Power Off) to J108 in the UPS and to J203 in the XR Battery
Enclosure by guiding the cable through conduits.
2. Connect the EPO by using this configuration:
See “EPO requirements” on page 23.
19Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Final Mechanical Assembly
Level the Enclosures (L-shaped Floor Anchoring
Brackets) and Install Batteries
Note: The leveling feet and the L-shaped floor anchoring bracets (reuse of transportation
brackets) are used in some configurations instead of the optional U-shaped floor anchoring
brackets described earlier in this manual.
Note: Verify that the installation has been electrically wired before setting the leveling feet.
Level the enclosures
Set the leveling feet to ensure that the UPS is completely horizontal when it is in its final operating
position. Use the wrench shipped with the UPS to adjust all four leveling feet from the front to the back,
and from the left to the right, until the pads make solid contact with the floor. Use a bubble level to check
that the enclosure is horizontal.
Caution: To avoid equipment damage, do not push or pull the UPS after the leveling feet
have been lowered.
.
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation20
Install battery-securing and floor-anchoring brackets
Battery securing bracket
L-shaped floor-anchoring
bracket (reuse of
transportation bracket)
1. Install the batteries by pushing them all the way into the enclosure.
2. If required, install the battery securing brackets to hold the batteries firmly in place. Note! Do not
install the bracket the same way they were positioned when the enclosure arrived. Rotate the
brackets 180º and reinstall.
Note: Battery securing brackets are delivered with the UPS or XR Battery Enclosure and
installed in front of the batteries. Extra battery securing brackets for additional batteries can be
purchased. Refer to kit SUVTOPT003: APC Smart-UPS VT Battery Lock Kit for one Battery
Module.
3. Install the L-shaped floor-anchoring bracket (reuse of transportation brackets) by adding four M6
screws and nuts (provided) to the enclosure (only if the optional U-shaped floor anchoring
brackets described in this manual have not been chosen).
4. Drill floor holes.
Note: If the floor has not been prepared for anchoring, see “Prepare for Floor-Anchoring
(optional)” on page 2.
5. Add a minimum of two M8 screws (not provided) to the anchoring bracket and tighten the
screws.
21Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Reinstall the Enclosure Plates
Reinstall the cable landing cover plates and the bottom plates
1. Reinstall the cable landing cover plates on the XR Battery Enclosure(s)
2. Install the upper part of the conduit box (if applicable) on all enclosures.
3. Reinstall the bottom plates on the UPS and the XR Battery Enclosure(s).
Reinstall the top cover, battery compartment cover, and the front panel
1. Reinstall the top cover by fastening the
four screws at the front and the two
screws at the back.
2. Reinstall the battery compartment cover
(only applicable to Japanese
configurations) by placing the taps in the
slots at the bottom of the enclosure and at
the top of the enclosure.
3. Attach the battery compartment cover
with M6 screws to the inner side panels
in both sides.
5. Reinstall the front panel by inserting
the two taps at the bottom of the front
panel into the two slots at the bottom
of the enclosure.
6. Push the front panel forward until it
engages the locking devices at the
top of the enclosure.
7. Use a screwdriver to set the lock
mechanism to the locked position
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation22
Specifications
Battery voltage and current
XR Battery Enclosure30 kVA40 kVA
Battery voltage (nominal)± 192 VDC± 192 VDC
Battery current (at full load)69.4 A at ± 192 V87.9A at ± 192V
Max. current (at end of discharge)86.6 A at ± 154 V110.1A at ± 154V
If the XR Battery Enclosure is customer-supplied, please refer
to product-specific data.
Recommended cable sizes
North AmericaEurope, Middle East, AsiaJapan
208/220 V380/400/415 V 200/208 V
BAT+, N, BAT- 1 AWG 167º F
(75º C) copper wire
BAT+, N, BAT- 50 mm
(167º F) copper wire
Note: Power terminal lug diameter: minimum 6 mm (0.2 in).
Torque value: 45 lbf-in/7 Nm.
Note: Use Molex lug type or equivalent, and follow the manufacturer’s specifications.
23Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation
Post-Installation Checklist
Use the following checklist to verify that the XR Battery Enclosure has been installed correctly:
Ensure that all busbars/cables between the XR Battery Enclosure(s) and
the UPS are correctly installed.
Ensure that the DC breaker (if available) in the Battery Enclosure is in
the OFF or STAND-BY position.
Install the enclosure plates.
Note: If a problem occurs, call Customer Support (see the back cover).
See also the Operation Manual located in the documentation storage area behind the front
panel of the UPS and XR Battery Enclosure(s).
Smart-UPS VT ® 10-40 kVA 380/400/415 V, 208/220 V, 200/208 V Battery Installation24
APC Worldwide Customer Support
Customer support for this or any other APC product is available at no charge in any of the following ways:
• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer
support requests.
– www.apc.com (Corporate Headquarters)
Connect to localized APC Web sites for specific countries, each of which provides customer support
information.
– www.apc.com/support/
Global support searching APC Knowledge Base and using e-support.
• Contact the
– Local, country-specific centers: go to www.apc.com/support/contact for contact information.
For information on how to obtain local customer support, contact the APC representative or other distributors
from whom you purchased your APC product.
APC Customer Support Center by telephone or e-mail.
Entire contents copyright 2009 American Power Conversion Corporation. All rights reserved. Reproduction
in whole or in part without permission is prohibited. APC, the APC logo, and TRADEMARK NAMES are
trademarks of American Power Conversion Corporation. All other trademarks, product names, and corporate
names are the property of their respective owners and are used for informational purposes only.
11/2009990-1740D-001
*990-1740D-001*
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