American Power Conversion 10-30 KVA, 200-208 V User Manual

Operation
Smart-UPS® VT
10-30 kVA
200/208 V
Smart-UPS® VT and XR Battery
Enclosure10-30 kVA 200/208 V
Operation Manual
IMPORTANT!
THIS DOCUMENT CONTAINS IMPORTANT SAFETY INSTRUCTIONS -
PLEASE SAVE THESE INSTRUCTIONS!
Smart-UPS® VT and XR Battery Enclosure 10-30kVA, 208V Operation Guide 990-1599 1
Contents
Safety .....................................................................1
General Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Environmental symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Operation ...............................................................3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
The Smart-UPS VT Family Range . . . . . . . . . . . . . . . . . . . . . . . . 4
352mm Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
523mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bypass operation (or static bypass operation) utility . . . . . . . . . 5
Mechanical bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Wrap-around maintenance bypass . . . . . . . . . . . . . . . . . . . . . . 5
The Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Basic display navigation principles . . . . . . . . . . . . . . . . . . . . . . 8
Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Status views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Clock set-u . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Alarm threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Display setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Diagnostics screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display Messages/Troubleshooting . . . . . . . . . . . . . . . . . . . . . 15
Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide i
Front Panel and Battery Compartment Cover Removal/Installation 18
Front Panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove Battery Compartment Cover . . . . . . . . . . . . . . . . . . . . 19
Battery Compartment Cover installation . . . . . . . . . . . . . . . . . . 20
Front Panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Total-Power-Off Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Restart Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Voltage confirmation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mechanical Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mechanical Bypass Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Turn into mechanical bypass . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Switch into normal operation (from mechanical bypass
operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Network Management Card with Environmental Monitor . . . . 27
Network Management Card replacement . . . . . . . . . . . . . . . . . 27
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
General safety prior to module replacement . . . . . . . . . . . . . . . 28
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removal and installation of Battery Lock (if applicable) . . . . . . 29
Battery Module removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
How to install a Battery Module . . . . . . . . . . . . . . . . . . . . . . . . 30
How to Obtain Replacement Parts . . . . . . . . . . . . . . . . . . . . . 32
Orderable parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Appendix ............................................................. 33
UPS Components and Options . . . . . . . . . . . . . . . . . . . . . . . . 34
352mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
523mm Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
System sizes, part nos., number of Battery Modules and
ii Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 990-2359A
weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Part number coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Stabilizing Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Foot print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
APC Network Management Card AP9619 (installed in UPS)
and APC Humidity Sensor (Optional) . . . . . . . . . . . . . . . . . . . . 40
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Extended Run Battery Enclosure (XR Battery Enclosure) . . . . . 41
Part numbers for XR Battery Enclosures . . . . . . . . . . . . . . . . . . 42
Part number for Battery Module . . . . . . . . . . . . . . . . . . . . . . . 42
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide iii

Safety

General Safety Instructions

This guide contains important instructions that should be followed when handling the UPS, Battery
Enclosures, and Batteries.

Symbols used in this guide

WARNING!
Risk of electric shock.
CAUTION!
Read this information to avoid equipment damage.
NOTE!
Indicates important information.
SEE!
Indicates that more information is available on this subject in a different section of this
manual.
SEE ALSO!
Indicates that more information is available on the same subject in a different manual.

Environmental symbols

Temperature Ventilation

General safety

Humidity Dust/Fumes Altitude
requirements
Use two people to lift components weighing between 18 – 32 kg.
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 1
Safety – General Safety Instructions
Indicates that a switch or current protection device is in the ON position.
Indicates that a switch or a breaker is in the OFF position.
WARNING!
Hazardous electrically-charged parts inside the UPS are energized from the battery supply
even when the AC power is disconnected. Follow Total-Power-Off Procedure to
completely de-energize the system.
NOTE!
For configurations including customer-supplied external batteries, refer to manufacturer’s
battery installation and maintenance instructions.
2 Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 990-2359A

Operation

Introduction

Welcome to the Operation Manual covering the Smart-UPS® VT UPS and the Extended Run Battery
Enclosure (XR Battery Enclosure). This manual provides you with a detailed description of start-up,
operation, and troubleshooting.
Separate manuals are available on:
• Receiving and Unpacking part no. 990-2358.
• UPS Site preparation and Installation part no. 990-2360.
• XR Site preparation and Installation part no. 990-2357.
NOTE!
For more details on APC products and services, visit us at www.apc.com
WARNING!
Only trained person familiar with the construction and operation of the equipment,
including the electrical and mechanical hazards involved, may install and remove
system components.
NOTE!
Details on the UPS sizes, runtime, weight etc. are available in the Appendix under
“System sizes, part nos., number of Battery Modules and weights” on page 40
NOTE!
Most illustrations show 523mm Enclosures but apply to both Enclosure sizes. Any
differences between the two Enclosure sizes will be addressed in the manual.
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 3

The Smart-UPS VT Family Range

352mm Enclosures

523mm Enclosures

Front
Rear
Front view without front panel
10-15kVA
Battery Compart ment Cover
Front Rear Front view without
4 Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 990-2359A
Front view without
front panel 20-30kVA
front panel 10-15kVA

Operation Modes

In a stand-alone installation, the UPS has four different operating modes. If the installation includes a
Maintenance Bypass Panel, bypass mode and test mode will also be available.

Normal operation

During normal operation, the UPS converts utility power to conditioned power for the connected load.

Battery operation

During battery operation, the UPS provides power to the connected load from its internal and (if
applicable) external batteries for a finite period. The UPS transfers to battery operation if the supply
of utility power fails, or is outside pre-defined limits.

Bypass operation (or static bypass operation) utility

Static bypass operation can either be obtained by user request or automatically, as the UPS will
switch into bypass operation if both the normal and battery operation modes are unavailable. During
static bypass operation, the utility power is sent through internal Radio Frequency Interference (RFI)
filters to the connected load, bypassing the internal power converters. The UPS transfers to bypass
operation following a command received via the user display, or after a short or heavy overload on
the output of the UPS. Battery back-up is not available in bypass operation.

Mechanical bypass

In mechanical bypass, utility power is sent directly to the connected load through a mechanical
breaker, bypassing all internal UPS functions and filters. Mechanical bypass is obtained by the
operation of the mechanical bypass breaker lever located behind the front cover. Mechanical bypass
is a feature designed to keep the load supplied with utility power at maintenance of the power
sections of the UPS. All major maintenance operations can be performed with the UPS running in
mechanical bypass, and with the load being supplied directly with unconditioned utility power.

Wrap-around maintenance bypass

The UPS can be connected to an external Maintenance Bypass Panel. When activated, this panel bypasses
the entire UPS Enclosure (only possible with an optional APC Maintenance Bypass Panel), feeding utility
power directly to the load. An activated wrap-around Maintenance Bypass Panel completely isolates the
UPS and allows maintenance to be performed - including a replacement of the entire UPS.
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 5

The Display

Introduction

The four LEDs to the left of the display indicate the operational status of the UPS. The five
navigation keys to the right are used to select and open menu items, to access information, change
system parameters, and to launch context-sensitive help.
  
LOAD ON
ON BATT
BYPASS
FAULT
Chrg 100% Load 000% 120Vin 000Vout 60Hz Runtime: 00hr 30m
 

LOAD ON
ON BATT When the yellow LED is on, power to the load flows from the batteries to the
BYPASS When the yellow LED is on, power to the load is supplied through the static
FAULT When the red LED is on, a fault condition exists.
LCD Screen Displays alarms, status data, instructional help, and configuration items.
UP and DOWN navigation keys
HELP key Launches context-sensitive help.
ENTER key Opens menu items and enters input changes to system parameters.
ESC key Returns to previous screen displayed.
When the green LED is on, the UPS provides power to the load equipment.
Power Module.
bypass switch or mechanical bypass.
Selects menu items and accesses information.
NOTE!
The display provides access to more functions than described in this manual. Those
functions should not be accessed without the assistance of APC Customer Support in
order to avoid unwanted load impacts. For APC World-wide Customer Support, refer to
rear cover of this manual.
6 Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 990-2359A

Navigation

The menu tree provides a quick overview of the user interface functions.
Control
Turn load
on/off
UPS into
bypass
Status
Vin Vbyp Vout
Iin lbyp Iout
kVA & kW
Frequencies
Overview
Chrg xxx% Load xxx% xxxVin Runtime
Main Menu
Control Stat us Setup Logging
Display Diags Help
Setup
Logging
Display
Diags
Load & Bat
Settings
Logging
Display setup
Diagnostics
Batteries
Alarm
thresholds
Clock
Alarms
Beeper setup
Contrast
Language
View log
View statistics
Faults and
Diagnostics
NOTE!
If you get beyond the functions described in the menu tree, do not proceed (not user
functions). Press ESC to go back.
990-2359A Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 7
Operation – Navigation

Basic display navigation principles

NOTE!
All illustrated display screens are examples only!
On the display, press ESC until you get to the Overview Screen, which provides you with basic
system status information.
Press UP, DOWN arrows to navigate the selector arrow and view all sub-menu screens.
Chrg 100% Load 000% 120Vin 000Vout 60Hz Runtime: 0hr 0m
Overview Screen
Press ENTER to open the Main Menu screen. From here, you command, configure, and monitor the
system.
Control Status Setup
Main Menu
Logging Display Diags Help

Control functions

From the Control screen on the Main Menu, you can select the following functions:
• Switch Load OFF/ON
• Switch the UPS into Bypass/out of Bypass
Control Status Setup
Main Menu
Logging Display Diags Help
WARNING!
Disconnecting the UPS output to the load, does NOT de-energize the UPS! Always
follow the Total-Power-OFF procedure if you need to de-energize the UPS in
emergency situations!
8 Smart-UPS® VT 10-30kVA, 200/208V and XR Battery Enclosure Operation Guide 990-2359A
Loading...
+ 36 hidden pages