A.O. Smith DVE-150A, DVE-200A, DVE-250A, DVE-300A, DVE-400A User Manual

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DURA-POWER™ XI
COMMERCIAL ELECTRIC
COMMERCIAL
ELECTRIC WATER HEATERS
ADVANCED ELECTRONIC CONTROL
A. O. Smith’s new propriety electronic water heater control, provides precise + or - 1ºF temperature control, that is ideal for industrial and food service applications where accurate hot water temperatures are needed.
EASY-TO-READ TEXT
• Animated icons display detailed operational and diagnostic information. Fault or alert messages appear if an operational issue occurs.
LOW WATER CUT OFF
• Factory standard on board low water cut-off uses a remote electronic immersion type probe to prevent energizing of the elements in the event of low water condition and eliminates accidental dry firing.
PROGRESSIVE MODULATING
• Matches number of elements to current load conditions. Rotates and lead lags element loads to provide long life and equal wear.
ECONOMY MODE OPERATION
• Control system automatically lowers the operating set point by a programmed value during user defined time periods. Seven-day clock may be programmed for night set back and or weekend shutdown to reduce operating cost and save money.
BMS COMPATIBLE
• Modbus/BACnet compatible with optional Gateway interface. Call 888 WATER02 for more information.
PERMAGLAS® GLASS LINING IS STANDARD
• Exclusive process provides superior protection against corrosion in varying water conditions. Cement and Epoxy linings are optional.
ASME CODE CONSTRUCTION
• All models are constructed to the requirements of ASME and are available in 125, 150 and 160 psi working pressures (125 psi working pressure - standard). Consult factory for ASME code tanks with greater or lesser working pressures and special configurations or materials.
INCOLOY IMMERSION HEATERS
• Heavy-duty elements have incoloy sheathing: provide excellent protection against oxidation and scaling. The input ranges from 15kW to 900kW (see accompanying chart).
FUSING
• Control and power circuit fusing to meet N.E.C.
COMPLIANCE
• Meets the standby loss requirements of the U.S. Department of Energy, NRCan and current edition of ASHRAE/IES 90.1.
MAGNETIC CONTACTOR(S)
• Heavy duty UL rated for 100,000 cycles.
OTHER STANDARD FEATURES
• Color-coded circuitry for easier servicing
• Anode rods for maximum corrosion protection
• Standard voltages include 208, 240, 380, 400, 415, 480, 600 volt single or three­phase
• International voltages available (consult factory)
• Factory-installed terminal block(s)
• Temperature and pressure relief valve, supplied but not installed
OPTIONAL DUAL-ENERGY SOURCE CAPABILITY
• Provides emergency back up energy source or winter/summer boiler operation. Can be specified with optional water to water or steam to water heat exchangers. Both single and double-wall heat exchangers are available. Complete control packages can be factory-installed for hook-up and run capability.
THREE YEAR LIMITED WARRANTY
• For complete warranty information consult written warranty or go to hotwater.com
Attention: Significant changes have been made to some models. Please note that this spec sheet refers specifically to models manufactured in Lebanon, TN
DVE-150 THRU 2500
DHE-150 THRU 2500
© October 2018 A. O. Smith Corporation. All rights reserved.
www.hotwater.com | 800-527-1953 Toll-Free USA | A. O. Smith Corporation | 500 Tennessee Waltz Parkway | Ashland City, TN 37015
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AOSCE15500
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COMMERCIAL
ELECTRONIC CONTROL
LOCATION OF ADDITIONAL BOX FOR DUAL BOX MODELS
ELECTRONIC CONTROL
ADDITIONAL HEIGHT IF REQUIRED
(2" Channel on 150 gallon and higher. Optional on smaller sizes.)
LOCATION OF ADDITIONAL CONTROL BOX IF NEEDED
ELECTRIC WATER HEATERS
Vertical Round Models 150-1000
*An oversized control panel may be required on models with inputs above 72 kW. Consult the factory for specific details.
Vertical Square Models 1250-2500
TOP VIEWTOP VIEW
Horizontal Models
ADDITIONAL HEIGHT IF REQUIRED
ELECTRONIC CONTROL
*An oversized control panel may be required on models with inputs above 72 kW. An oversized control panel may increase the width and depth of the square jacket by up to 2”.
ADDITIONAL HEIGHT IF REQUIRED
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COMMERCIAL
ELECTRIC WATER HEATERS
Model Number* Max. KW
Vertical Round Electric Storage Heater DVE-150A 162 150 65-1/2” 32” 38-3/4” 11-3/4” 1-1/2” 1-1/2” 650 DVE-200A 162 200 78” 32” 38-3/4” 11-3/4” 1-1/2” 1-1/2” 750 DVE-250A 198 250 92” 34” 40-3/4” 19-1/4” 1-1/2” 1-1/2” 1,165 DVE-300A 180 300 80” 40” 46-3/4” 20-3/4” 2” 2” 1,350 DVE-400A 162 400 80” 46” 52-3/4” 22-1/4” 2” 2” 1,590 DVE-500A 162 500 92” 46” 52-3/4” 22-1/4” 2” 2” 1,700 DVE-600A 216 600 92” 52” 60-3/4” 24-1/4” 2-1/2” 2-1/2” 2,010 DVE-800A 216 750 104” 52” 60-3/4” 24-1/4” 2-1/2” 2-1/2” 2,450 DVE-1000A 216 950 128” 52” 60-3/4” 24-1/4” 2-1/2” 2-1/2” 3,160 Vertical Square Electric Storage Heater DVE-150A 162 150 65-1/2” 32 38-3/4” 7-3/4” 1.5 1.5 650 DVE-200A 198 200 78 32 38-3/4” 7-3/4” 1.5 1.5 750 DVE-250A 234 250 92 34 40-3/4” 19-1/2” 1.5 1.5 1165 DVE-300A 288 300 80 40 46-3/4” 21 2 2 1350 DVE-400A 324 400 80 46 52-3/4” 22-1/2” 2 2 1590 DVE-500A 432 500 92 46 52-3/4” 22-1/2” 2 2 1700 DVE-600A 414 600 92 46 60-3/4” 24-1/2” 2.5 2.5 2010 DVE-800A 468 800 104 52 60-3/4” 24-1/2” 2.5 2.5 2450 DVE-1000A 648 1,000 128 52 60-3/4” 24-1/2” 2.5 2.5 3160 DVE-1250A 648 1,250 132-1/2” 52 64-1/2” 23-1/4” 3 3 3,560 DVE-1500A 918 1,500 128-1/2” 70-1/2” 70-1/2” 25-1/4” 3” 3” 4,120 DVE-2000A 918 2,000 124-1/2” 78-1/2” 78-1/2” 27” 3” 3” 4,350 DVE-2500A 918 2,500 146-1/2” 82-1/2” 82-1/2” 29” 3” 3” 5,750 Horizontal Square Electric Storage Heater DHE-150A 162 150 37” 68-1/2” 34-1/4” 12” 2” 2” 1,180 DHE-200A 198 200 37” 78” 34-1/4” 12” 2” 2” 1,370 DHE-250A 234 250 39” 90-1/4” 36-1/4” 13” 2” 2” 1,450 DHE-300A 288 300 45” 78-1/4” 42-1/4” 14-3/4” 2” 2” 1,530 DHE-400A 324 400 52” 78-1/4” 48-1/4” 16” 2” 2” 1,750 DHE-500A 432 500 52” 90-3/4” 48-1/4” 16” 2” 2” 1,860 DHE-600A 414 600 58” 90-3/4” 54-1/4” 13-1/2” 2-1/2” 2” 2,340 DHE-800A 468 750 58” 102-1/4” 54-1/4” 13-1/2” 2-1/2” 2” 2,850 DHE-1000A 648 950 58” 126-1/4” 54-1/4” 13-1/2” 2-1/2” 2” 3,040 DHE-1250A 648 1,250 64” 130-1/4” 60-1/4” 15” 3” 3” 3,750 DHE-1500A 918 1,500 70” 126-1/4” 66-1/4” 16” 3” 3” 4,340 DHE-2000A 918 2,000 82” 123-1/4” 78-1/4” 14” 3” 3” 4,580 DHE-2500A 918 2,500 82” 144-1/4” 78-1/4” 16-1/2” 3” 3” 6,060
Gallon
Capacity
Dimensions in Inches Water Connection
A B C D Inlet Openings Outlet Openings
Shipping
Weight (lbs)
kW Input
15 62 51,180 1 1 15 2/1 72 63 42 36 18 18 74 61,416 1 1 18 2/1 87 75 50 44 22 30 123 102,360 2 1 15 2/1 144 125 83 72 36 36 148 122,832 2 1 18 4/2 4/2 174 150 100 87 44 45 185 153,540 3 1 15 3/2 3/2 216 188 125 108 54 54 221 184,248 3 1 18 6/2 3/2 260 225 150 130 65 60 246 204,720 4 2 15 12/6 4/3 289 250 167 144 72 72 295 245,664 4 2 18 8/4 4/4
90 369 307,080 5 2 18 6/3 3/3 250 217 109 108 443 368,496 6 2 18 12/4 4/4 300 260 130 120 492 409,440 8 3 15 8/4 4/4 333 289 144 135 554 460,620 9 3 15 9/6 4/4 375 325 162 144 590 491,328 8 3 18 16/8 4/4 400 347 174 162 664 552,744 9 3 18 18/6 8/6 450 389 195 180 738 614,160 10 4 18 20/10 8/8 500 434 217 216 886 736,992 12 4 18 24/8 8/8 600 519 260 234 959 798,408 13 5 18 26/13 8/8 650 563 282 252 1,033 859,824 14 5 18 28/14 8/8 700 607 304 270 1,107 921,240 15 5 18 30/10 12/10 750 649 325 288 1,181 982,656 16 6 18 32/16 12/12 800 692 347 306 1,255 1,044,072 17 6 18 34/17 12/12 850 736 368 324 1,328 1,105,488 18 6 18 36/12 12/12 900 780 390 342 1,402 1,166,904 19 7 18 38/19 12/12 950 822 412 360 1,476 1,228,320 20 7 18 40/20 12/12 1,000 865 435 378 1,550 1,289,736 21 7 18 42/14 14/14 1,050 909 455 396 1,624 1,351,152 22 8 18 44/22 15/16 1,100 952 477 414 1,697 1,412,568 23 8 18 46/23 16/16 1,150 995 498 432 1,771 1,473,984 24 8 18 48/16 16/16 1,200 1,040 520
For higher inputs consult the factory.
GPH
100°F
Rise
Btu/hr
Equivalent
Max.
No. of
Elements
No. of
Control
Steps
kW Per
Element
No. of
Contractors
240/480V
Suggested
Modulating
Control Steps
240/480V
Single Phase Three Phase
208V 240V 208V 240V 480V
Not
Recommended
Amperage Draw
200 174 87
Not
Recommended
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COMMERCIAL
ELECTRIC WATER HEATERS
TANK LININGS OPTIONS
CEMENT
• A special formulation of cement providing excellent corrosion protection. Available on 250 gallon and larger tanks.
EPOXY
• A solventless two component epoxy lining available on 250 gallon and larger tanks.
SPECIAL CONSTRUCTION OPTIONS
“12 X 16” MANHOLE – AVAILABLE ON 250 GALLON AND ABOVE
150 OR 160 PSI WORKING PRESSURE
• Must be specified at time of order.
OTHER OPTIONAL FEATURES
TEMPERATURE AND PRESSURE RELIEF VALVES
• For working pressures other than standard; consult factory.
HORIZONTAL OR VERTICAL
• See specifications, most gallon capacities may be obtained in vertical or horizontal construction.
CIRCULATING PUMP PACKAGE
• Circulating pump and piping sized to turn over entire storage capacity of tank once each hour. Recommended to optimize available water at temperature in horizontal tanks particularly where low draw conditions are anticipated.
OPTIONAL INTERNATIONAL VOLTAGES
• 380 and 415 volts three-phase.
FACTORY-INSTALLED DIAL-TYPE PRESSURE GAUGE
CONTROL OPTIONS
HOT WATER GENERATING TUBE HEAT EXCHANGERS
• Custom dual energy source units with heating units and control trim and can be built to design specifications on a special order basis for steam or boiler water applications. Consult factory or Hot Water Generator specification sheets for tube bundle sizing information and control options.
• Allows for remote connection to building demand limiter or other functions.
PILOT LIGHTS AND SWITCHES
• Denotes heating stage(s) in operation. Up to one light per contactor is available.
• A simple means of load control allows all or part of unit input to be controlled manually. Up to one switch per contactor is available.
SAFETY DOOR INTERLOCK
• Prevents opening of control panel door when heater power supply is on. NOTE: Once door is opened heater may be energized if necessary for service diagnosis.
SHUNT TRIP CIRCUIT BREAKER
• A safety device (circuit breaker) which disconnects power to heater in the event of over-current, high temperature or low water level, breaker must be manually reset Field Installed.
FACTORY-INSTALLED DIAL-TYPE TEMPERATURE GAUGE
SAMPLE SPECIFICATIONS
The heater(s) shall be A. O. Smith Commercial Electric Model Number ___________________ or an approved equal. Heater(s) shall be rated at _______ kW, _______ V, _______ phase, 60 cycle AC. The heater shall be for (vertical/horizontal) installation with lifting lug access and channel skid base not on every tank. Vessel shall be constructed to Section IV of the ASME Code for 125 psi working pressure. Vessel shall be glass-lined with anodic protection. Entire vessel and electrical controls are to be encased in a sheet metal enclosure with baked enamel finish. Tank to be insulated with fiberglass insulation. Enclosure to have hinged locking door over electric controls. There shall be ____________ individually replaceable heavy duty Incoloy sheathed heating elements each complete with prewired terminal leads. These elements will be switched by magnetic contactors which are operated by a 120V fused control circuit protected by manual reset high limit. Control circuit is activated by a master pilot switch and electronic low water cutoff. This control shall prevent the entire electrical load from being switched on instantaneously. The control shall have even load progressive sequencing which utilizes the “first on, first off” principle thereby equalizing the operating time of heating elements and contactors. Each magnetic contactor and heating element circuit will be protected by a maximum of 60 amp cartridge type fuses with a minimum of 100,000 amp interrupting capacity. The entire water heating package shall be prewired to solderless terminal lugs, factory tested, complete with a CSA Certified and ASME Rated T&P relief valve and bear the Underwriters’ Laboratories label. Heater(s) shall have a 3-year limited warranty as outlined in the written warranty. Fully illustrated instruction manual included. Water heater units(s) shall be compatible with building management systems using Modbus or BACnet with factory supplied gateway.
For technical information call 800-527-1953. A. O. Smith Corporation reserves the right to make product changes or improvements without prior notice.
© October 2018 A. O. Smith Corporation. All rights reserved.
www.hotwater.com | 800-527-1953 Toll-Free USA | A. O. Smith Corporation | 500 Tennessee Waltz Parkway | Ashland City, TN 37015
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AOSCE15500
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