A.O. Smith DVE-150, DHE-200 User Manual

Instruction Manual
COMMERCIAL ELECTRIC WATER HEATERS
MODELS DVE-150 THRU DVE-10000
DHE-200 THRU DHE 10000
INSTALLATION - OPERATION - SERVICE -
MAINTENANCE - LIMITED WARRANTY
A DIVISION OF A.O. SMITH CORPORATION
RENTON, WASHINGTON
ASME
Thank you for buying this energy efcient water heater from A.O. Smith Water Products Company. We appreciate your condence in our products.
PLACE THESE INSTRUCTIONS ADJACENT TO HEATER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE.
PRINTED IN THE U.S.A 1207 09063340-000
1
SAFE INSTALLATION, USE, AND SERVICE
The proper installation, use and servicing of this water heater is extremely important to your safety and the safety of others.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use, or service this water heater.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous
DANGER
WARNING
CAUTION
situation which, if not avoided, could result in death or injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert
CAUTION
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message, and how to avoid the risk of injury.
symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage.
IMPORTANT DEFINITIONS
 
Installation and service of this water heater requires ability equivalent to that of a Qualied Agency (as dened by ANSI below) in the eld
involved. Installation skills such as plumbing, air supply, venting, gas supply, electrical supply are required in addition to electrical testing skills when performing service.
 
“Qualied Agency” - “Any individual, rm, corporation or company that either in person or through a representative is engaged in and is
responsible for (a) the installation, testing or replacement of gas piping or (b) the connection, installation, testing, repair or servicing of appliances and equipment; that is experienced in such work; that is familiar with all precautions required; and that has complied with all the requirements of the authority having jurisdiction.”
2
GENERAL SAFETY
When servicing this unit, verify the power to the unit is turned off prior to opening the control cabinet door.
3
TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE............................2
GENERAL SAFETY..................................................................3
TABLE OF CONTENTS ............................................................4
INTRODUCTION ......................................................................4
Preparing for the New Installation .....................................4
DIMENSIONS AND CAPACITIES DATA ..................................5
FEATURES AND COMPONENTS ....................................... 6-7
LOCATING THE NEW WATER HEATER .................................8
INSTALLATION ........................................................................8
Required Ability .................................................................8
General .............................................................................8
Mixing Valve Usage ..........................................................8
Chemical Vapor Corrosion ................................................8
Circulating Pump...............................................................9
Insulation Blankets ............................................................9
Temperature-Pressure Relief Valve ..................................9
ELECTRICAL .........................................................................10
General ...........................................................................10
Branch Circuit .................................................................10
Heater Circuits ................................................................10
Control Circuits ...............................................................10
Power Circuits .................................................................10
ELECTRICAL AND RECOVERIES DATA ............................... 11
WIRING DIAGRAMS ........................................................ 12-13
OPERATION ...........................................................................14
General ...........................................................................14
Filling the Water Heater ..................................................14
Start Up ...........................................................................14
Draining the Water Heater ..............................................14
TEMPERATURE REGULATION ............................................14
Temperature Adjustment .................................................15
High Termperature Devices ............................................15
MAINTENANCE .....................................................................15
General ...........................................................................15
Temperature-Pressure Relief Valve Operation ......... 15-16
Flushing ..........................................................................16
Sediment Removal..........................................................16
Water and LIme Scale Removal .....................................16
Strange Sounds ........................................................ 16-17
TROUBLESHOOTING CHECKLIST ......................................17
Not Enough or No Water .................................................17
Water Is Too Hot .............................................................17
Water Heater Makes Strange Sounds ............................17
Leakage Checkpoints .....................................................17
If You Cannot Identify or Correct the Source of Malfunction ........... 17
WARRANTY ...........................................................................18
NOTES ...................................................................................19
INTRODUCTION
Thank You for purchasing this water heater. Properly installed and
maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:
• ANSI - American National Standards Institute
• ASME - American Society of Mechanical Engineers
• GAMA - Gas Appliance Manufacturer’s Association
• NEC - National Electrical Code
• NFPA - National Fire Protection Association
• UL - Underwriters Laboratory
PREPARING FOR THE INSTALLATION
1. Read the “General Safety” section of this manual first and then the entire manual carefully. If you don’t follow the safety rules, the water heater may not operate safely. It could cause DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
This manual contains instructions for the installation, operation,
and maintenance of the electric water heater. It also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential to the proper operation of the water heater and your safety. READ THE ENTIRE
MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER.
2. The installation must conform with these instructions and the local code authority having jurisdiction and the requirements of the power company. In the absence of code requirements, follow NFPA-70 (current edition). The National Electrical Code may be ordered from: National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.
3. If after reading this manual you have any questions or do not understand any portion of the instructions, contact A.O. Smith Water Products Customer Care Center at 1-800-527-1953.
A sample rating plate
manual. number and item
4. Carefully plan your intended placement of the water heater. Examine the location to ensure the water heater complies with the “Locating the New Water Heater” section in this manual.
INSTALLATION AND SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN OR QUALIFIED AGENCY (Page 2) IN THE FIELD INVOLVED. PLUMBING AND ELECTRICAL WORK ARE REQUIRED.
5. For installation in California this water heater must be braced or anchored to avoid falling or moving during an earthquake. See instructions for correct installation procedures. Instructions may be obtained from California Ofce of the State Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95811.
6. Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5.00.
4
In order to expedite your request, please have the serial
and barcode tag are shown on page 3 of this
ID from the barcode tag available for the technician.
DIMENSIONS AND CAPACITIES DATA
5
FEATURES AND COMPONENTS
Your actual conguration may vary.
DVE
Vertical Water Heater (typical).
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