Antunes, AJ VS-200aSb User Manual

MANUFACTURING
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9100210 9100212 9100218 9100220 9100222 9100224 9100230
P/N 1010649 Rev. E 03/07
VARIETY STEAMER
Models VS-200ASB & ADB
Owner’s Manual
VARIETY STEAMER
TABLE OF CONTENTS
Table of contents ........................................................
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Model Designation .....................................................3
Important safety information .....................................4
Electrical Ratings at Listed Supply Voltages .............6
Specifications .............................................................6
Electrical Cord & Plug Configurations .......................6
Dimensions ................................................................6
Capacities ..................................................................6
Shipping Weight ........................................................6
OWNER INFORMATION
General
The Variety Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push button action delivers an impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform fin­ished product from one operator to the next.
This manual provides the safety, installation and oper ating procedures for the Variety Steamer. We recom mend that all information contained in this manual be read prior to installing and operating the unit.
Your Variety Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free opera­tion.
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Installation ...................................................................7
Unpacking ..................................................................7
Equipment Setup .......................................................7
Steaming Guide ..........................................................9
Operation ...................................................................10
Operator Controls ....................................................10
Operating Instructions .............................................11
Maintenance ..............................................................12
Maintenance Schedule ............................................12
Troubleshooting .......................................................16
Wiring Diagram ......................................................... 18
Replacement Parts ...................................................19
NOTES .......................................................................21
LIMITED WARRANTY ...............................Back Cover
Warranty Information
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the carrier imme diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are
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not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
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• Damage caused by abuse or careless handling.
• Damage from moisture into electrical components
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes owner-
ship, be sure this manual accompanies the equipment.
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P/N 1010649 Rev. E 03/07
VARIETY STEAMER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory and fill in the information below:
Authorized Service Agency
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854
or 1-630-784-1000 (outside the U.S and Canada)
you have trouble locating your local authorized service agency.
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Model Designation
VS-200AXX
SB = Single Basket 20 oz. DB = Dual Basket 10 oz. each
Name:
Phone No.:
Address:
P/N 1010649 Rev. E 03/07
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VARIETY STEAMER
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the Variety Steamer.
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend ed use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam aged cord or plug; if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
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WARNING
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
WARNING
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• The procedures in this chapter may include the use of chemical products. These chemi cal products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriate Material Safety Data Sheets (MSDS).
• The equipment should be grounded accord ing to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor dance with local electrical codes and any other applicable codes.
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P/N 1010649 Rev. E 03/07
VARIETY STEAMER
IMPORTANT SAFETY INFORMATION (continued)
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
lectrical ground is required on this appli-
- E ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
- The unit should be grounded according to local electrical codes to prevent the pos­sibility of electrical shock. It requires a grounded receptacle with separate elec­trical lines, protected by fuses or circuit
breaker of the proper rating.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam age to the stainless steel finish.
• To ensure proper steaming characteristics, some mineral deposits must be present on generator casting. If, during cleaning, the casting does become free of mineral deposits, add plain tap water to casting and allow it boil off. This will ensure proper steaming char acteristics by creating a thin layer of mineral deposits on the casting.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJU RY OR DEATH.
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• This equipment is to be installed to com ply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• Water pressure must not exceed 30 psi (2.1 kg/cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator and set water pressure between 20-25 psi (1.4 - 1.7 kg/cm2 or 138
- 172 kPa). To order a water pressure regula tor from your authorized service center, order Roundup part no. 7000314.
• Do not clean this appliance with a water jet.
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• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
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P/N 1010649 Rev. E 03/07
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VARIETY STEAMER
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POWER
READY
STEAM
SPECIFICATIONS
Electrical Ratings at Listed Supply Voltages
Model & Mfg. No.
VS-200ASB
9100210
VS-200ASB
9100212
VS-200ADB
9100218
VS-200ADB
9100220
VS-200ADB
9100222
VS-200ADB
9100224
VS-200A 9100230
Voltage Watts Amps Hertz
208-240 3800 18.3-15.8 50/60
230 3490 15.2 50/60
240 3000 12.5 50/60
208-240 3800 18.3-15.8 50/60
230 3490 15.2 50/60
240 3800 15.8 50/60
208-240 3800 18.3-15.8 50/60
Electrical Cord & Plug Configurations
Model & Mfg. No.
VS-200ASB
9100212&
9100222
VS-200ADB
9100224
VS-200ADB
9100210, 9100220
VS-200A,
9100230
VS-200ADB
9100218
Description Configuration
CEE 7/7,
16 Amp., 250 VAC
(Assembly Only).
IEC-309, 16 Amp.,
250 VAC.,
Pin & Sleeve
Assembly Only).
NEMA 6-20P, 20 Amp., 250 VAC.,
Non – Locking
(Assembly Only).
UK BS 1363
13 Amp., 250
VAC.
Capacities
VS-200ADB
• 10 oz. of frozen or thawed product in each of two baskets. Note: Pastas must be precooked.
Dimensions
VS-200ASB
• 20 oz. of frozen or thawed product in one basket. Note: Pastas must be precooked.
Shipping Weight
• 42 lbs. (19 kg)
10”
(254 mm)
12”
(305 mm)
21-1/2”
(546 mm)
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P/N 1010649 Rev. E 03/07
INSTALLATION
Drip Tray
Basket Assy.
Top Cover Assy.
Lock Lever
Knob
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VARIETY STEAMER
Unpacking
1. Remove unit and all packing materials from ship­ping carton.
2. The unit should ship with:
• Variety Steamer
• Owner’s Manual
• Authorized Service Agency Directory
• Petro Gel Lubricant
• Water Inlet Hose Assembly
• Black Drain Tubing
NOTE: If any parts are missing or damaged, con tact Antunes Technical Service IMMEDIATELY at 1-877 392-7854 or 630-784-1000 in the U.S. and Canada.
3. Remove all packing materials and protective cov erings from the unit.
4. Remove and wash all removable parts (baskets, top housing, drip tray) in soap and water. Rinse with clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot damp cloth. Do NOT use a dripping wet cloth. Wring
out before use.
6. Re-install all removed parts.
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Equipment Setup
GENERAL
When placing the unit into service, pay attention to the following guidelines:
Make sure power to the unit is off and the unit is at room temperature.
Do not block or cover any openings on the unit.
Do not immerse cord or plug in water.
Keep cord away from heated surfaces.
Do not allow cord to hang over edge of table or counter.
Raise the front legs so the unit is tilted slightly to
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the rear (Figure 2).
ELECTRICAL
1. Place the unit on a sturdy, level table or other work surface. Turn off the Rocker Switch before proceeding.
2. Ensure that the line voltage corresponds to the stated voltage on the units specification label and power cord warning tag. Plug in the power cord.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
P/N 1010649 Rev. E 03/07
Figure 1. Variety Steamer
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VARIETY STEAMER
Connect Quick
Disconnect
Insert Here
Front Legs
Raised Slightly
Quick
Disconnect
Insert
Connect Black
Drain Hose Here
Inlet Hose & Strainer
Assy. (Supplied)
Water Pressure Regulator
& Strainer Assy. (P/N 7000314)
Shut Off Valve (Not Supplied)
Cold
Water
Flow
Flexible Nylon Braided
1/4 " I.D. Tubing (Not Supplied)
INSTALLATION (continued)
WARNING
BE SURE TO FOLLOW ALL GUIDELINES, PRO
­CEDURES, AND PRECAUTIONS LISTED IN THE IMPORTANT SAFETY INFORMATION SECTION OF THIS MANUAL.
PLUMBING
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
NOTE: Variety Steamer models are designed to use cold tap water.
This unit requires a direct water hookup. A Water Inlet Hose and Strainer Assembly (Figure 2) are supplied.
1. Turn off the water valve (not supplied) that pro
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vides water to the unit (Figure 2).
2. Connect the 1/4” (6.5 mm) I.D. flexible tubing to the outlet side of the Water Pressure Regulator and secure with the Worm Clamp as shown in Figure 2.
NOTE: A Water Pressure Regulator (P/N 7000314) must first be installed as shown in Figure 2. Failure to do so will result in poor steaming and possible flooding.
3. Turn water valve on.
4. While holding over a bucket, press and hold the “white” plastic tip on the Quick Disconnect insert until good, steady water flow is noted. This will purge all air out of the line. Release and note the pressure on the Water Pressure Regulator Gauge. If should read 20 PSI. If it reads more or less, adjust the pressure by pulling the black knob upwards and turning it clockwise to increase (counter clockwise to decrease) the water pres­sure. Push the knob down to lock it in place.
NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the “White” plastic tip on the Quick Disconnect insert for 3 sec­onds. The gauge will now show the new pressure setting.
5. Push the Quick Disconnect insert into the fitting at the rear of the unit until it “clicks.” (Figure 2).
NOTE: Incoming water is controlled by a solenoid valve inside the electrical housing of the steamer.
6. Connect the black drain hose to the drip tray as shown in Figure 2. Place the other end of the drain hose in a drain or collection pan.
CAUTION Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regula­tor, and set water pressure between 20-25 psi (1.4
- 1.7 kg/cm2 or 138 - 172 kPa). To order a water pressure regulator from your authorized service center, order Roundup part no. 7000314.
Figure 2. Connecting Water Supply
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P/N 1010649 Rev. E 03/07
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