Antunes, AJ VCT-1000 User Manual
MANUFACTURING
®
US
C
NUMBERS:
9210700
9210702
9210704
9210706
9210708
9210710
9210712
9210714
9210716
9210720
9210722
VERTICAL CONTACT
P/N 1010807 Rev. E 06/06
TOASTER
Models VCT-1000
Owner’s Manual
VERTICAL CONTACT TOASTER
TABLE OF CONTENTS
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Model Designation .....................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Assembling the Unit ..................................................7
Installing the Optional Belt Wraps and Roller
Tensioners ................................................................8
Equipment Setup .......................................................9
Operation ...................................................................10
Operating Instructions ............................................ 10
Safety Features ...................................................... 10
OWNER INFORMATION
Maintenance ..............................................................11
Daily .........................................................................11
Replacing the Release Sheet (Every 4 - 6 weeks) 12
Replacing Optional Belt Wraps and Measuring the
Conveyor Belt Chains and Optional Roller Tensioners
(Every 3 - 6 months) ............................................... 12
Conveyor Belt Chains ............................................. 13
Adjusting conveyor Belt Chains .............................. 13
Replacing the Optional Roller Tensioners .............. 14
Replacing the Spring Tensioners ............................ 14
Measuring the Optional Roller Tensioners ............. 14
Troubleshooting .......................................................15
Wiring Diagram .........................................................17
Replacement Parts ...................................................18
Optional Parts – VCT-1000 ...................................... 23
LIMITED WARRANTY ...............................................24
General
The Vertical Contact Toaster, Model VCT-1000, is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both
sides of the heated Platen at the same time. Buns are
placed into the top of the toaster and uniform, golden
brown, warm buns are then retrieved at the bottom of
the toaster in approximately 10 seconds.
This manual provides the safety, installation and operating procedures for the Vertical Contact Toaster. We
recommend that all information contained in this manual be read prior to installing and operating the unit.
Your Vertical Contact Toaster is manufactured from
the finest materials available and is assembled to
Roundup’s strict quality standards. This unit has been
tested at the factory to ensure dependable trouble-free
operation.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
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P/N 1010807 Rev. E 06/06
VERTICAL CONTACT TOASTER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854 if
you have trouble locating your local authorized service
agency.
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
P/N 1010807 Rev. E 06/06
3
VERTICAL CONTACT TOASTER
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the
equipment. Failure to observe may result
in damage to the equipment and/or severe
bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of the
equipment. Failure to observe may result in
damage to the equipment.
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use
corrosive chemicals in this equipment.
WARNING
ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
Failure to observe may result in damage to
the equipment and/or severe bodily injury or
death.
WARNING
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution
could result in personal injury.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing any
service or maintenance on the unit.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• The toaster should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded receptacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
• Failure to use Release Sheets may result in damage to the equipment and loss of warranty coverage.
• All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
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P/N 1010807 Rev. E 06/06
VERTICAL CONTACT TOASTER
WHT
BLK
GRN
IMPORTANT SAFETY INFORMATION (continued)
• WARNING ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this appliance.
- Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
SPECIFICATIONS
Electrical Ratings
Model/Mfg. # Volts Watts Amp. Hertz
VCT-1000CF
9210700, 706, &
9210716, 722
VCT-1000CV
9210702, 708,
714, & 720
VCT-1000HI
9210704 & 710
VCT-1000HC
9210712
Electrical Cord & Plug Configurations
Letter
Code*
(H)C** CEE 7/7, 16 Amp.,
(H)I IEC-309, 16 Amp.,
(C)F*** 5-15P, 15 Amp.,
(C)V 6-20P, 20 Amp.,
Description Configuration
H
C
Harmonized Cord
Commercial Cord
250 VAC (Assembly
Sleeve (Assembly
120 VAC., Non –
Locking (Assembly
250 VAC., Non –
Locking (Assembly
120 1800 15.0 60
208/240 2600/
3455
208/240 2600/
3455
220/240 1775/
2125
Only).
250 VAC., Pin &
Only).
Only).
Only).
12.5/
14.4
12.5/
14.4
8.07/
8.85
60
50
50
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
- If Power Cord is damaged, it must be
replaced by a Power Cord available from
the manufacturer or an Authorized Service
Agency
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
Model Designation
VCT-1000XX
TYPE OF POWER CORD
H = HARMONIZED
C = COMMERCIAL
TYPE OF PLUG
C = CEE 7/7 Schuko
I = IEC-309
F = NEMA 5-15P
V = NEMA 6-20P
* Used in Model Designation
** Indicates that the plug comes with a Commercial Cord.
*** Indicates that the plug comes with a Harmonized Cord.
P/N 1010807 Rev. E 06/06
5
VERTICAL CONTACT TOASTER
10-3/4”
(237.1 mm)
20-5/16”
(516.0 mm)
23-7/32”
(590.0 mm)
22-11/16”
(576.2 mm)
9-3/4”
(248.0 mm)
SPECIFICATIONS (continued)
Dimensions
6
P/N 1010807 Rev. E 06/06
VERTICAL CONTACT TOASTER
INSTALLATION
Unpacking
1. Remove unit and all packing materials from shipping carton.
2. Open the large box. It should contain:
• Bun Feeder (Figure 1).
• Bun Chute (Figure 2)
• 2 Release Sheets (Figure 1).
• Authorized Service Agency Directory
• Owner’s Manual
3. Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at
1-877-392-7854.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
1. Install the Bun Feeder (Figure 1) and Bun Chute
(Figure 2).
IMPORTANT: Make sure Heat Shield Assembly
is properly seated and engages the Conveyor
Interlock Safety Switch (see Figure 1). The conveyors will not rotate unless the Heat Shield is in
place and correctly engages the Conveyor Interlock
Safety Switch.
NOTE: Check the Release Sheet to make sure it
is not caught in the conveyor. Additional Release
Sheets can be obtained through your authorized
service agency under part no. 7000249 (3 pack) or
7000250 (10 pack).
Heat
Shield
Platen
Yellow Support
Rod (front)
Front Conveyor
Belt Chain
Conveyor
Cover Assy.
(rear)
Figure 1. Toaster and Accessories
Hook Bun Chute over rear
bottom conveyor cover
yellow support rod
Yellow
Support
Rod
Bun
Feeder
Release
Sheet
Rear
Conveyor
Belt Chain
Yellow
Support Rod
(rear)
Conveyor
Interlock Switch
Conveyor
Cover Assy.
(rear)
Shown without option
al Roller Tensioners
and Belt Wraps.
Bun Feeder.
Heat
Shield
Conveyor
Cover Assy.
(rear)
-
P/N 1010807 Rev. E 06/06
Conveyor
Cover Assy.
(front)
Shown without optional
Roller Tensioners and
Belt Wraps.
7
Bun Chute
Figure 2. Installing Bun Chute
VERTICAL CONTACT TOASTER
C
A
U
T
I
O
N
INCORRECT
CORRECT
INSTALLATION (continued)
Installing the Optional Belt Wraps and Roller Tensioners
NOTE: Beltwraps and Roller Tensioners are
REQUIRED on models with manufacturing number
9210716 and 9210722.
INSTALLING BELT WRAPS
NOTE: Depending on toaster usage and how well
they are cleaned daily, the Belt Wraps should
last between 3 - 6 months. Additional Belt Wraps
may be purchased from your Authorized Service
Agency.
1. Ensure that the Rocker Switch (power On/Off) is
set to OFF, the power cord is unplugged, and the
unit is cool before proceeding.
2. Remove the Bun Feeder and Heat Shield and set
the Bun Thickness Compression Knobs to 6 and
6 (Figure 7).
3. Open both Conveyor Covers and install the Belt
Wraps around the Conveyor Belt Chains inside
the yellow rods with the “zipper” flap exposed and
hanging down (Figures 3 & 4).
4. Close the Conveyor Cover(s), set the
Compression Control Knobs back to their normal
settings and reinstall the Heat Shield and Bun
Feeder.
INSTALLING OPTIONAL ROLLER TENSIONERS
1. Install the Tensioner Assembly and reassemble
the unit (Figure 5).
2. Make sure the spacers are placed inside the
Tensioner arm. The spacers are smaller than the
holes to allow the Tensioner to pivot freely.
Upper Yellow Support Rod
Lower Yellow
Support Rod
Belt Rotation
Belt Wrap
Pin
Figure 3. Installing Optional Belt Wraps
Figure 4. Aligning Belt Teeth
CAUTION
Align the ends of the Belt Wrap properly (Figure 13)
or the Belt Wrap may be damaged.
CAUTION
Position the Belt Wrap UNDER the upper and lower
yellow support rods or damage to the unit may occur.
Acorn Nuts
Tensioner
Assy.
Weld
Screws
Spacers
Teflon
Tape
Figure 5 Installing Optional Roller Tensioner
Assembly
8
P/N 1010807 Rev. E 06/06
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