Page 1
MANUFACTURING
®
US
C
NUMBERS:
9210700
9210702
9210704
9210706
9210708
9210710
9210712
9210714
9210716
9210720
9210722
VERTICAL CONTACT
P/N 1010807 Rev. E 06/06
TOASTER
Models VCT-1000
Owner’s Manual
Page 2
VERTICAL CONTACT TOASTER
TABLE OF CONTENTS
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Model Designation .....................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Assembling the Unit ..................................................7
Installing the Optional Belt Wraps and Roller
Tensioners ................................................................8
Equipment Setup .......................................................9
Operation ...................................................................10
Operating Instructions ............................................ 10
Safety Features ...................................................... 10
OWNER INFORMATION
Maintenance ..............................................................11
Daily .........................................................................11
Replacing the Release Sheet (Every 4 - 6 weeks) 12
Replacing Optional Belt Wraps and Measuring the
Conveyor Belt Chains and Optional Roller Tensioners
(Every 3 - 6 months) ............................................... 12
Conveyor Belt Chains ............................................. 13
Adjusting conveyor Belt Chains .............................. 13
Replacing the Optional Roller Tensioners .............. 14
Replacing the Spring Tensioners ............................ 14
Measuring the Optional Roller Tensioners ............. 14
Troubleshooting .......................................................15
Wiring Diagram .........................................................17
Replacement Parts ...................................................18
Optional Parts – VCT-1000 ...................................... 23
LIMITED WARRANTY ...............................................24
General
The Vertical Contact Toaster, Model VCT-1000, is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both
sides of the heated Platen at the same time. Buns are
placed into the top of the toaster and uniform, golden
brown, warm buns are then retrieved at the bottom of
the toaster in approximately 10 seconds.
This manual provides the safety, installation and operating procedures for the Vertical Contact Toaster. We
recommend that all information contained in this manual be read prior to installing and operating the unit.
Your Vertical Contact Toaster is manufactured from
the finest materials available and is assembled to
Roundup’s strict quality standards. This unit has been
tested at the factory to ensure dependable trouble-free
operation.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
2
P/N 1010807 Rev. E 06/06
Page 3
VERTICAL CONTACT TOASTER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854 if
you have trouble locating your local authorized service
agency.
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
P/N 1010807 Rev. E 06/06
3
Page 4
VERTICAL CONTACT TOASTER
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the
equipment. Failure to observe may result
in damage to the equipment and/or severe
bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of the
equipment. Failure to observe may result in
damage to the equipment.
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use
corrosive chemicals in this equipment.
WARNING
ELECTRICAL WARNING. Indicates information relating to possible shock hazard.
Failure to observe may result in damage to
the equipment and/or severe bodily injury or
death.
WARNING
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution
could result in personal injury.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing any
service or maintenance on the unit.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• The toaster should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded receptacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
• Failure to use Release Sheets may result in damage to the equipment and loss of warranty coverage.
• All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
4
P/N 1010807 Rev. E 06/06
Page 5
VERTICAL CONTACT TOASTER
WHT
BLK
GRN
IMPORTANT SAFETY INFORMATION (continued)
• WARNING ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this appliance.
- Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
SPECIFICATIONS
Electrical Ratings
Model/Mfg. # Volts Watts Amp. Hertz
VCT-1000CF
9210700, 706, &
9210716, 722
VCT-1000CV
9210702, 708,
714, & 720
VCT-1000HI
9210704 & 710
VCT-1000HC
9210712
Electrical Cord & Plug Configurations
Letter
Code*
(H)C** CEE 7/7, 16 Amp.,
(H)I IEC-309, 16 Amp.,
(C)F*** 5-15P, 15 Amp.,
(C)V 6-20P, 20 Amp.,
Description Configuration
H
C
Harmonized Cord
Commercial Cord
250 VAC (Assembly
Sleeve (Assembly
120 VAC., Non –
Locking (Assembly
250 VAC., Non –
Locking (Assembly
120 1800 15.0 60
208/240 2600/
3455
208/240 2600/
3455
220/240 1775/
2125
Only).
250 VAC., Pin &
Only).
Only).
Only).
12.5/
14.4
12.5/
14.4
8.07/
8.85
60
50
50
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
- If Power Cord is damaged, it must be
replaced by a Power Cord available from
the manufacturer or an Authorized Service
Agency
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
Model Designation
VCT-1000XX
TYPE OF POWER CORD
H = HARMONIZED
C = COMMERCIAL
TYPE OF PLUG
C = CEE 7/7 Schuko
I = IEC-309
F = NEMA 5-15P
V = NEMA 6-20P
* Used in Model Designation
** Indicates that the plug comes with a Commercial Cord.
*** Indicates that the plug comes with a Harmonized Cord.
P/N 1010807 Rev. E 06/06
5
Page 6
VERTICAL CONTACT TOASTER
10-3/4”
(237.1 mm)
20-5/16”
(516.0 mm)
23-7/32”
(590.0 mm)
22-11/16”
(576.2 mm)
9-3/4”
(248.0 mm)
SPECIFICATIONS (continued)
Dimensions
6
P/N 1010807 Rev. E 06/06
Page 7
VERTICAL CONTACT TOASTER
INSTALLATION
Unpacking
1. Remove unit and all packing materials from shipping carton.
2. Open the large box. It should contain:
• Bun Feeder (Figure 1).
• Bun Chute (Figure 2)
• 2 Release Sheets (Figure 1).
• Authorized Service Agency Directory
• Owner’s Manual
3. Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at
1-877-392-7854.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
1. Install the Bun Feeder (Figure 1) and Bun Chute
(Figure 2).
IMPORTANT: Make sure Heat Shield Assembly
is properly seated and engages the Conveyor
Interlock Safety Switch (see Figure 1). The conveyors will not rotate unless the Heat Shield is in
place and correctly engages the Conveyor Interlock
Safety Switch.
NOTE: Check the Release Sheet to make sure it
is not caught in the conveyor. Additional Release
Sheets can be obtained through your authorized
service agency under part no. 7000249 (3 pack) or
7000250 (10 pack).
Heat
Shield
Platen
Yellow Support
Rod (front)
Front Conveyor
Belt Chain
Conveyor
Cover Assy.
(rear)
Figure 1. Toaster and Accessories
Hook Bun Chute over rear
bottom conveyor cover
yellow support rod
Yellow
Support
Rod
Bun
Feeder
Release
Sheet
Rear
Conveyor
Belt Chain
Yellow
Support Rod
(rear)
Conveyor
Interlock Switch
Conveyor
Cover Assy.
(rear)
Shown without option
al Roller Tensioners
and Belt Wraps.
Bun Feeder.
Heat
Shield
Conveyor
Cover Assy.
(rear)
-
P/N 1010807 Rev. E 06/06
Conveyor
Cover Assy.
(front)
Shown without optional
Roller Tensioners and
Belt Wraps.
7
Bun Chute
Figure 2. Installing Bun Chute
Page 8
VERTICAL CONTACT TOASTER
C
A
U
T
I
O
N
INCORRECT
CORRECT
INSTALLATION (continued)
Installing the Optional Belt Wraps and Roller Tensioners
NOTE: Beltwraps and Roller Tensioners are
REQUIRED on models with manufacturing number
9210716 and 9210722.
INSTALLING BELT WRAPS
NOTE: Depending on toaster usage and how well
they are cleaned daily, the Belt Wraps should
last between 3 - 6 months. Additional Belt Wraps
may be purchased from your Authorized Service
Agency.
1. Ensure that the Rocker Switch (power On/Off) is
set to OFF, the power cord is unplugged, and the
unit is cool before proceeding.
2. Remove the Bun Feeder and Heat Shield and set
the Bun Thickness Compression Knobs to 6 and
6 (Figure 7).
3. Open both Conveyor Covers and install the Belt
Wraps around the Conveyor Belt Chains inside
the yellow rods with the “zipper” flap exposed and
hanging down (Figures 3 & 4).
4. Close the Conveyor Cover(s), set the
Compression Control Knobs back to their normal
settings and reinstall the Heat Shield and Bun
Feeder.
INSTALLING OPTIONAL ROLLER TENSIONERS
1. Install the Tensioner Assembly and reassemble
the unit (Figure 5).
2. Make sure the spacers are placed inside the
Tensioner arm. The spacers are smaller than the
holes to allow the Tensioner to pivot freely.
Upper Yellow Support Rod
Lower Yellow
Support Rod
Belt Rotation
Belt Wrap
Pin
Figure 3. Installing Optional Belt Wraps
Figure 4. Aligning Belt Teeth
CAUTION
Align the ends of the Belt Wrap properly (Figure 13)
or the Belt Wrap may be damaged.
CAUTION
Position the Belt Wrap UNDER the upper and lower
yellow support rods or damage to the unit may occur.
Acorn Nuts
Tensioner
Assy.
Weld
Screws
Spacers
Teflon
Tape
Figure 5 Installing Optional Roller Tensioner
Assembly
8
P/N 1010807 Rev. E 06/06
Page 9
VERTICAL CONTACT TOASTER
INSTALLATION (continued)
Equipment Setup
When placing the toaster into service, pay attention to
the following guidelines.
• Make sure power to the unit is off and the toaster
is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Connect the unit to the power supply. Refer to
the specification plate for the proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
CAUTION
Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.
• Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do not use an extension cord with this appliance.
• The toaster should be grounded according to local
electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with
separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
P/N 1010807 Rev. E 06/06
9
Page 10
VERTICAL CONTACT TOASTER
1
2
3
4
5
1
=
1
/
2
"
(1
2.
7
m
m
)
2
=
5
/8"(
1
5.
9
m
m
)
4 =
3/
4
"
(
19.
1
m
m
)
5
=
13/
16
"
(2
0.
6
m
m
)
6
=
7
/8"(
2
2.
2
m
m
)
TH
ICK
N
ESS
TH
I
C
K
N
ESS
1
2
3
4
5
6
6
3
=11
/
1
6"(
17
.5
m
m
)
1
2
3
4
5
1
=
1
/
2
"
(
1
2
.
7
m
m
)
2
=
5
/
8
"
(
1
5
.
9
m
m
)
4
=
3
/
4
"
(
1
9
.
1
m
m
)
5
=
1
3
/
1
6
"
(
2
0
.
6
m
m
)
6
=
7
/
8
"
(
2
2
.
2
m
m
)
T
H
I
C
K
N
E
S
S
T
H
I
C
K
N
E
S
S
1
2
3
4
5
6
6
3
=
1
1
/
1
6
"
(
1
7
.
5
m
m
)
OPERATION
Operating Instructions
1. Set the Bun Thickness Compression Knobs
(Figure 7) to the desired settings.
NOTE: After initial run of 4-6 buns, adjust controls
according to the desired finished product.
2. Turn the Rocker Switch (power On/Off) to on
(Figure 6).
3. Turn the temperature control to 10. Allow 30 min
utes warm-up time before proceeding.
4. Drop buns into toaster (Figure 6). Cut sides of
heel and crown must face each other.
5. Toasted product will drop into the bun landing
area (Figure 6).
6. Test at least 4 buns before putting toaster into
service. Turn temperature control to lower setting
for lighter toasting or to higher setting for darker
toasting.
7 Turn the Rocker Switch (power On/Off) to off
when finished toasting and follow the daily clean
ing procedures.
Safety Features
Bun Thickness
Adjustment Controls
(See Figure 6)
Hi-Limit Reset
-
Reset
Button
Temperature Control
-
Bun Landing
Rocker Switch
Area
Protective
cap.
Figure 6. Toaster Controls
HI-LIMIT RESET BUTTON
A Hi-Limit Control turns off electrical power to the heat
er if the unit overheats. To reset this control, allow suf
ficient time (10-15 minutes) for the unit to cool down,
Remove the protective cap, and fully depress the reset
button located at the rear of the unit (Figure 6).
If the unit requires continuous resetting, contact your
Authorized Service Agency.
CONVEYOR INTERLOCK SAFETY SWITCH
A Conveyor Interlock Safety Switch is located on
top of the unit under the Heat Shield (Figure 1).
Conveyor Belt Chains will not rotate unless the Heat
Shield is in place and activating the Conveyor Interlock
Safety Switch properly.
-
-
Figure 7. Bun Thickness Compression Knobs
The
10
P/N 1010807 Rev. E 06/06
Page 11
VERTICAL CONTACT TOASTER
MAINTENANCE
CAUTION
Turn the unit off, disconnect the power source and
allow the unit to cool down 30 minutes before performing any service or maintenance on the unit.
CAUTION
To prevent damage to the unit, do not use abrasive
cleaners on the Release Sheet or belt wrap.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
Daily
CLEANING THE RELEASE SHEET, THE OPTIONAL BELT
WRAPS, CONVEYOR BELT CHAINS, AND TOASTER
Tools Required:
• Heat resistant gloves
• Clean towels
• Multipurpose Detergent Solution
• Sanitizer Solution
1. Turn the Rocker Switch (power On/Off) to OFF,
unplug the power cord, and allow the unit to cool
for 30 minutes.
2. Put on heat resistant gloves. Remove the Bun
Feeder, Heat Shield, and Bun Chute (Figure 1).
Wipe them with a damp sanitized towel and allow
them to air dry.
3. Remove the Release Sheet and place it on a
clean, flat dry surface. Wipe the silver side with
a clean towel dampened with Multipurpose
Detergent Solution immediately followed by a
second clean towel dampened with sanitizer and
allow it to air dry before continuing. Repeat this
step on the reverse side of the Release Sheet.
4. Open the front Conveyor Cover and firmly wipe
the Belt Wrap (if used) or Conveyor Belt Chain
from left to right and top to bottom with a clean
towel dampened with Multipurpose Detergent
Solution immediately followed by a second clean
towel dampened with sanitizer solution.
5. Close the front Conveyor Cover, open the rear
Conveyor Cover, and clean the Belt Wrap (if
used) or Conveyor Belt Chain as described in
Step 4.
6. Close the rear Conveyor Cover, Reinstall the
Heat Shield, plug in the power cord, turn the unit
on, count 10 seconds, then turn the unit off and
unplug the unit. This will allow the uncleaned
sections to be exposed.
7. Open the rear Conveyor Cover again, clean the
newly exposed section of the Belt Wrap (if used)
or the Conveyor Belt Chain in the same manner
as before. Close the Conveyor Cover.
8. Open the front Conveyor Cover again and clean
the newly exposed section of the Belt Wrap (if
used) or Conveyor Belt Chain in the same manner as before.
9. Close the front Conveyor Cover and wipe down
the outside of the toaster with a clean, damp,
sanitized towel.
10. Install the Release Sheet, using the reverse side,
by draping it over both sides of the Platen with
the crease centered on the Platen.
NOTE: Rotate from side to side daily or weekly to
prolong the life of the Release Sheet.
11. Install the Bun Chute so the hooks are installed
over the lower rear yellow Support Rod. Install
the Heat Shield with the Release Sheet retainer
clips securely over the Release Sheet and Platen.
12. Reinstall the Bun Feeder and plug in the unit.
Important! Make sure the Heat Shield is activating the Conveyor Safety Interlock Switch. The
Conveyors will not rotate unless the Heat Shield is
in place and the Conveyor Safety Interlock Switch
is activated.
Note: Check the Release Sheet to make sure it
is not caught in the Conveyor. Additional release
Sheets can be obtained through your Authorized
Service Agency under P/N 7000249 (3 Pack) or
7000250 (10 Pack).
P/N 1010807 Rev. E 06/06
11
Page 12
VERTICAL CONTACT TOASTER
C
A
U
T
I
O
N
INCORRECT
CORRECT
MAINTENANCE (continued)
Replacing the Release Sheet (Every 4 - 6 weeks)
NOTE: Depending on toaster usage and on how
well it is cleaned daily, the Release Sheet should
last between 45 - 60 days.
1. Remove and discard the Release Sheet.
2. Lay a new Release Sheet on a clean, dry surface
and fold it in half lengthwise and gently crease it
at the fold using only your fingers.
3. Install the Release Sheet just as you would after
daily cleaning (see diagram below).
Fold over so
ends meet.
Press Lightly with fin
ger to form crease.
-
Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller Tensioners (Every 3 - 6 months)
REPLACING BELT WRAPS
7. Close the Conveyor Cover(s), set the Bun
Thickness Compression Knobs back to their nor
mal settings and reinstall the Heat Shield and Bun
Feeder.
Conveyor Belt
Conveyor
Cover Assy.
Chains
Interlock
Switch
Belt Wrap
Pin
Figure 8. Removing Optional Belt Wrap
Upper Support Rod
Lower
Support Rod
Belt Rotation
-
NOTE: Depending on toaster usage and how well
they are cleaned daily, the Belt Wraps should
last between 3 - 6 months. Additional Belt Wraps
may be purchased from your Authorized Service
Agency.
1. Turn unit off, unplug the power cord, and allow
the unit to cool before proceeding.
2. Remove the Bun Feeder and Heat Shield and set
the Bun Thickness Compression Knobs to 6 & 6.
3. Open both Conveyor Covers and pull the Belt
Wrap Pin out of the “zipper” (Figure 8).
4. Remove and discard the old Belt Wrap(s).
5. Clean both Conveyor Belt Chains just as you
would clean the Belt Wraps during daily cleaning
(Figure 8).
6. Install the new Belt Wrap(s) around the Conveyor
Belt Chains inside the yellow rods with the “zipper” flap exposed and hanging down (Figures 9 &
10).
Belt Wrap
Pin
Figure 9. Installing Belt Wrap
Figure 10. Aligning Belt Teeth
CAUTION
Align the ends of the Belt Wrap properly (Figure 13)
or the Belt Wrap may be damaged.
CAUTION
Position the Belt Wrap UNDER the upper and lower
yellow support rods or damage to the unit may occur.
12
P/N 1010807 Rev. E 06/06
Page 13
VERTICAL CONTACT TOASTER
NOTE: The Bun Thickness Compression Knobs
(Figure 7) must be set to “6 & 6” prior to measur
ing or removing or reinstalling the Conveyor Belt
Chains.
Conveyor Belt Chains
WARNING
Turn the unit off, disconnect the power source and
allow the unit to cool down before performing any ser
vice or maintenance on the unit.
MEASURING CONVEYOR BELT CHAINS
Facing the toaster, locate the approximate center-point
of the Conveyor Chain. Pull the Conveyor chain away
from the edge of the toaster. Stand a U.S. Dime, 11/
16” (1.8 cm) coin on end between the frame and the
chain. If the gap is significantly wider than the coin,
REMOVE links as described below. Then, measure
the gap again to make sure it is not too tight. Check
the opposite side of the toaster using the same mea
surements.
-
REMOVE CONVEYOR BELT CHAINS
1. If required, perform steps 1 - 4 under
Belt Wraps
on the previous page.
2. Disconnect the Conveyor Belt Chain by squeez
Replacing
ing any two links together and unhooking both
ends of one link (Figure 11). Needle-nose pliers
may be used.
-
3. To shorten a stretched Conveyor Belt Chain,
remove one 1/2” link from the belt.
4. Reassemble the Conveyor Belt Chain onto
the sprockets as described below in Replacing
Conveyor Belt Chains.
NOTE: If the belt is too short to be reassembled,
remove an additional 1/2” small link and install a
3/4” large link. This will shorten the belt 1/4” over
-
all.
REPLACING CONVEYOR BELT CHAINS
1. Remove the old Conveyor Belt Chain as
described above.
2. Place the replacement Conveyor Belt Chain on
the top sprockets with hook ends down. Check
for correct positioning (Figure 11).
ADJUSTING CONVEYOR BELT CHAINS
After a period of time, the Conveyor Chain links will
wear and the Conveyor Belt chain will stretch, eventu
ally skipping on the lower sprockets. This is easily
remedied by removing one or more conveyor links from
each side of the belt. There are two 1/2” small links
on
each side of the conveyor belt. The rest of the links
are large, 3/4” long (Figure 11).
NOTE: The ends of the hooks must point down.
(Figure 11).
3. Wrap the Conveyor Belt Chain around the top
and lower sprockets and connect by hooking both
ends together.
NOTE: Make sure the Conveyor Belt Chain is
installed under the upper support rod and over the
lower support rod.
Rotation
Upper Support Rod
Large Link
P/N 0800121
Small Link
P/N 0800204
Figure 11. Removing Conveyor Belt Chain
P/N 1010807 Rev. E 06/06
13
Page 14
VERTICAL CONTACT TOASTER
MAINTENANCE (continued)
Replacing the Optional Roller Tensioners
1. Remove the acorn nuts and old roller Tensioner
Assembly (Figure 12).
2. Replace Tensioner Assembly, and reassemble.
3. Make sure the spacers are placed inside the
Tensioner arm. The spacers are smaller than the
holes to allow the Tensioner to pivot freely.
Acorn Nuts
Tensioner
Assy.
Weld
Screws
Spacers
Teflon Tape
Figure 12. Replacing Roller Tensioner Assy.
Replacing the Spring Tensioners
1. Remove the acorn nuts (Figure 13).
2. Remove old Spring Tensioner Assembly.
Measuring the Optional Roller Tensioners
1. Measure the Roller Tensioner on both inner
Conveyor Covers (Figure 14)). Adjust or replace
any damaged ones as recommended. The space
between the inner Conveyor Cover and bottom of
the Tensioner wheel should be 13/16” (2.1 cm) or
the height of a U.S. Nickel.
Figure 14. Measuring Roller Tensioner
3. Replace Tensioner Assembly and reassemble
unit.
Acorn Nuts
Teflon Tape
Weld
Screws
Spring
Tensioner
Assy.
Figure 13. Replacing Spring Tensioner Assy.
14
P/N 1010807 Rev. E 06/06
Page 15
VERTICAL CONTACT TOASTER
TROUBLESHOOTING
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment
should be performed by qualified service personnel. The unit should be unplugged when servicing, except when
electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
Problem Possible Cause Corrective Action
No heat and conveyor
belts do not move.
No heat but Conveyor
Belt Chains move.
Platen is hot but
Conveyor Belt Chains do
not rotate.
Conveyor Belts Chains
hesitate to rotate and/or
“skip” on sprockets.
Toaster is installed incorrectly. Perform the installation and operating proce-
dures found in the Installation and Operation
sections of this manual.
Inoperable power cord or Rocker
Switch.
Hi-Limit Control is tripped. Reset the Hi-Limit Control (see Figure 6 in the
Wiring Problem. Contact your maintenance person or Authorized
Wiring Problem. Contact your maintenance person or Authorized
Inoperative Platen.
Inoperable Thermostat
Heat Shield not installed. Install Heat Shield (Figure 2)..
Conveyor Safety Interlock switch not
activated by the heat shield..
Spring Tensioner Assembly or Roller
Tensioner is damaged or missing.
Conveyor Belt Chain links too loose. Adjust Conveyor Belt Chain length as described
Inoperable Drive Motor. Contact your maintenance person or Authorized
Loose Drive Motor Sprocket
Setscrew.
Drive Motor Chain has fallen off
sprocket(s).
Inoperable Safety Interlock Switch.
Conveyor Belt Chains installed incorrectly.
Conveyor Belt Chains too loose. Adjust Conveyor Belt Chain length as described
Spring Tensioner Assembly or Roller
Tensioner is damaged or missing.
Check receptacle for correct voltage (see the
Specifications section of this manual).
If necessary, contact your maintenance person
or Authorized Service Agency for service.
Operations section of this manual).
Service Agency for service.
Service Agency for service.
Re-install the Heat Shield correctly so that the
Heat Shield applies appropriate pressure on the
Conveyor Safety Interlock switch.
Replace Spring Tensioner or Roller Tensioners if
damaged or missing.
in the Maintenance section of this manual.
Service Agency.
Install Conveyor Belt Chains to match Figure 11.
Be sure that the ends of the hooks are facing
down.
in the Maintenance section of this manual.
Replace Spring Tensioner Assembly or Roller
Tensioners if damaged or missing.
P/N 1010807 Rev. E 06/06
15
Page 16
VERTICAL CONTACT TOASTER
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Product is overly-toasted or Platen heat is too
high or drop time is too
slow.
Product is under toasted or Platen heat is too
low or drop time is too
fast.
Product is getting
stuck or Conveyor Belt
Chains stop when product is toasting.
Temperature set too high. Set temperature control to a lower setting.
Bun Thickness Compression
Knobs set improperly.
Buns sticking on Release Sheet. Clean or replace Release Sheet according to the pro-
Conveyor Cover Assembly not
installed properly.
Loose sprocket setscrews. Check drive chain for kinks, broken or bent links,
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Spring Tensioner Assembly or
Roller Tensioner is damaged or
missing.
Bun Thickness Compression
Knobs set improperly.
Wiring problem. Contact your maintenance person or Authorized
Inoperable Thermostat.
Conveyor Drive Motor inoperable or incorrect conveyor motor
installed in toaster.
Bun Thickness Compression
Knobs Set improperly.
Release Sheet not cleaned
properly or is missing.
Conveyor Drive motor inoperative or incorrect conveyor motor
installed in toaster.
Conveyor Drive Chain loose,
worn, or broken. Loose motor
drive sprocket.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Spring Tensioner Assembly or
Roller Tensioner is damaged or
missing.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly (Figure 7).
cedure in the Maintenance section of this manual.
Re-install Conveyor Cover Assembly.
or other damage. Check motor sprocket and drive
sprockets; tighten setscrew on flat of shaft if required.
Check for damaged/worn sprocket and replace as
required.
Maintenance section of this manual.
Replace Spring Tensioner Assembly or Roller
Tensioner if damaged or missing.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly.
Service Agency for service.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly.
Clean or replace Release Sheet as described in the
Maintenance section of this manual..
Contact your maintenance person or Authorized
Service Agency for service.
Check drive chain for kinks, broken or bent links,
or other damage. Check motor sprocket and drive
sprockets, tighten setscrew on flat of shaft if required.
Check for damaged/worn sprockets and replace as
required.
Maintenance section of this manual.
Replace Spring Tensioner Assembly or Roller
Tensioner if damaged or missing.
16
P/N 1010807 Rev. E 06/06
Page 17
VERTICAL CONTACT TOASTER
=
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WIRING DIAGRAM
Pictorial Wiring Diagram
VCT-1000
P/N 1010807 Rev. E 06/06
17
Page 18
VERTICAL CONTACT TOASTER
REPLACEMENT PARTS
Parts Identification
Interlock Switch
Idler Sprocket
Front Drive
Sprocket
Temperature
Control
Thermostat
Rocker Switch
Drive Chain
Rear Drive
Sprocket
Fan Blade
Hi-Limit Control
Drive Motor Assy.
18
P/N 1010807 Rev. E 06/06
Page 19
C
A
U
T
I
O
N
3
3
8
35
10
44
64
52
38
76
34
48
33
66
83
39
45
81
86
82
77
33
91
92 (optional use only with #93
93
93
Hinged Conveyor Cover
with Optional Roller
Tensioner Assembly.
95
94
VERTICAL CONTACT TOASTER
REPLACEMENT PARTS (continued)
P/N 1010807 Rev. E 06/06
19
Page 20
VERTICAL CONTACT TOASTER
21
70
87
17
19
70
20
61
57
5
0
72
12
12
6
2
1
7
70
54
7
2
18
19
1
7
23
17
70
16
80
75
70
25
74
42
3
6
67
67
70
42
67
67
53
23
67
46
22
58
84
43
11
24
32
39
28
3
6
83
57
REPLACEMENT PARTS (
continued)
20
P/N 1010807 Rev. E 06/06
Page 21
9
41
6
7
40
76
85
4
2
51
7
67
5
37
16
70
78
79
88
31
1
6
7
1
41
4
30
34
27
26
67
67
65
89
90
85
76
83
2
9
VERTICAL CONTACT TOASTER
REPLACEMENT PARTS (continued)
P/N 1010807 Rev. E 06/06
21
Page 22
VERTICAL CONTACT TOASTER
REPLACEMENT PARTS (continued)
Item Part No. Description Qty.
1 0011266 Conveyor Belt (Consists of below) 2
0800204 1/2” Pitch Link, Small 2
0800121 3/4” Pitch Link, Large 38
2 2150117 Idler Shaft 2
3 0011609 Conveyor Cover Assy. (Includes #95) 2
4 0010475 Tensioner Assy. (Incl. #40, 76, 85) 4
5 0800332 Rod, Conveyor Cover 4
6 7000207 Sprocket (Includes #65) 8
7 7000199* Spacer Kit 2
8 0011444 Control Cover 1
9 2150118 Drive Shaft 2
10 0700452 Power Cord/Plug, NEMA 6-20P 1
0700463 Power Cord/Plug, NEMA 5-15P 1
0700437 Power Cord/Plug, IEC-309 1
0700453 Power Cord/Plug, CEE 7/7 1
11 4030355 Thermostat, 600° F 1
12 7000296 Ball Bearing (2-Pak) 1
16 7000167 Bearing & Retainer Kit 6
16A 7000224 Bearing & Retainer Kit (Includes 6 of 1
P/N# 7000167
17 2150181 Drive Sprocket 2
18 2150187 Drive Chain 1
2150215 Drive Chain (for MFG #9210714 & 720) 1
19 0011299 Idler Sprocket & Bearing 1
20 0011300 Bracket, Idler Sprocket 1
Includes 50, 57, 61, 19, & 87)
21 0503589 Bracket, Motor Mounting 1
22 7000240 Drive Motor Kit 230 V (Incl. #58) 1
7000282 Drive Motor Kit 120V (Incl. #58) 1
7000271 Drive Motor Kit 230 V
(for MFG # 9210714 & 720) 1
23 2150199 Sprocket, Motor (MFG# 9210700, 702,
706, & 708) 1
2150211 Sprocket, Motor (MFG# 9210704 and
9210710, 9210712) 1
2150112 Motor Sprocket
(for MFG #9210714 & 720) 1
2150173 Sprocket, Motor (Mfg. No. 9210716 & 722))
24 4010137 Rocker Switch, On/Off (250V) 1
4010151 Rocker Switch, On/Off (125V) 1
25 4060355 Terminal Block 1
26 0503495 Retainer, Tension Bracket, RH 2
27 0503507 Retainer, Tension Bracket, LH 2
28 4060229 Indicator Light, Amber (250V) 1
4060323 Indicator Light, Amber (125V) 1
29 0011374 Spring Tensioner Assy. 2
30 0503496 Tensioner Bracket, Right 2
31 0503497 Tensioner Bracket, Left 2
32 1000899 Label, Control 1
33 10P1047* Label, Dial (Pack of 10) 1
34 2100253 Knob, Cam 2
35 0011445 Cover, End Housing 1
36 2100133 Knob, Thermostat Control 1
37 0021170 Weldment, End Housing 1
38 7000249 Release Sheet (Pack of 3) 7000250 Release Sheet (Pack of 10) 39 0021194 Weldment, Control Housing 1
Item Part No. Description Qty.
40 7000121 Slide Rail Kit (Incl. Qty. 2
Slide Rails for Tensioners) 2
41 0021207 Conveyor Cam 2
42 7000176 Thermocouple Retainer Kit 2
43 4030332 High Limit Control 1
44 0400251 Strain Relief 1
0400315 Strain Relief (mfg # 9210704 only) 1
45 0400138 Locknut, 1/2” 1
46 0503590 Bracket, Motor 1
48 0503385 Bun Chute 1
50 331P101* Nut, Hex, 5/16 x 18” 1
51 7000200 Platen (208 VOLT) 1
7000229 Platen (120 VOLT) 1
7000289 Platen (MFG# 9210712) (230 Volt) 1
52 2100266 Teflon Tape 2
53 4010107 Interlock Switch 1
57 0503608 Cover Plate 2
58 4000170 Fan Blade, Motor 1
59 2100256 Teflon Tape, Hi-Temp 8
61 212P118* Flat Washer, 5/16” 1
62 0500464 Retainer, Bearing 1
64 0011528 Heat Shield Assy. 1
65 325P163 Setscrew, 1/4-28 x 5/16” 8
66 100P864* Label, Caution Hot 1
67 308P154* Screw, #10-32 x 3/8” 2
68 306P104* Screw, #6-32 x 1/4” 8
69 406P107* Cable Tie 1
70 308P143* Nut, #8-32, “KEPS” 6
71 310P103* Screw, #10-32 x 1/4” 4
72 310P140* Washer, #10 6
73 308P101* Nut, #8-32 3
74 306P101* Nut, Hex, #6-32 2
75 306P123* Screw, #6-32 x 7/8” 2
76 308P145* Nut, Hex Acorn, #8-32 14
77 100P900* Label, Service 1
78 325P104* Washer, 1/4” 4
79 325P109* Screw, 1/4-20 x 1/2” 4
80 308P124* Screw, 1-Way, #8-32 x 1/2” 1
81 210P230 Bumper, Recess Leg, 1” 4
82 310P136* Screw, #10-32 x 1-1/4” 4
83 308P133* Screw, #8-32 x 1/4” 12
84 308P183* Screw, Hex Head, #8-32 x 3/8” 4
85 308P181* Screw, Flat Hd., #8-32 x 3/8” 4
86 218P145* Cover, Leg, Bumper 4
87 331P103* Shoulder Bolt, 5/16-18 x l” 1
88 306P105* Screw, #6-32 x 1/2” 1
89 0503455 Tension Spring, Inner 4
90 2100259 Slide Bar 4
91 0011549 Bun Feeder 1
92 7000192 Belt Wrap (optional for
Mfg. No. 9210716 and 722) 1
93 0011491 Conveyor Cover Assy. (9210706,
708, 710, & 716, 722) (Includes #94) 1
94 7000186 Roller Tensioner Kit (2-Pak) 1
95 0011374 Spring Tensioner (Includes #52) 2
* Only available in packages of 10.
22
P/N 1010807 Rev. E 06/06
Page 23
VERTICAL CONTACT TOASTER
(19.1mm)
(20.6mm)
7/8"
(22.2mm)
OPTIONAL PARTS – VCT-1000
Mechanical Butter Wheel Kit (model 7000298) Requires Professional Installation.
c
i
a
f
b
Item Part No. Description Qty.
1 7000298 Butter Wheel Kit (consists of the following):
a 0011552 End Housing Cover Assy. 1
b 0011573 Idler Shaft Assembly 1
c 0021320 Roller Weldment 1
d 0500464 Retainer, Bearing 1
e 0503987 Pan, Butter 1
f 1001047 Label, Dial Compression 1
g 1010773 Instruction Sheet (not shown) 1
h 2120107 Spacer, Aluminum 1
i 3080162 #8-32x1-1/4 Screw (not shown) 1
e
h
d
Mechanical Butter Wheel Kit
(model 7000238)
a
b
Item Part No. Description Qty.
1 7000238 Butter Wheel Kit (consists of the Following)
a 0020205 Butter Roller Weldment 1
b 0021232 Butter Tray Weldment 1
P/N 1010807 Rev. E 06/06
23
Page 24
LIMITED WARRANTY
A.J. Antunes & Co.
Headquarters/Manufacturing
180 Kehoe Boulevard
Carol Stream, Illinois 60188
USA
Phone (630) 784-1000
Toll Free (800) 253-2991
Fax: (630) 784-1650
Antunes Equipment
Manufacturing (Suzhou) Ltd.,
9 Hou Ju Road, Building #24,
S&T Park, SND
Suzhou, Jiangsu, China 215011
Phone: 86-512-6841-3637
Fax: 86-512-6841-3907
www.ajantunes.com
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are
warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service,
and when installed in accordance with manufacturer’s recommendations.
To insure continued proper operation of the units, follow the maintenance procedure outlined in the
Owner’s Manual.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to
placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized
service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular
adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved
in moving adjacent objects to gain access to the Equipment. This warranty does not cover consumable
items such as Platen Release Sheet and Conveyor Belt Wraps. This warranty does not pay travel,
mileage, or any other charges for an authorized service agency to reach the equipment location.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The
right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s
receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such
freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. REMEDIES
DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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