Antunes, AJ MS-150, MS-155 User Manual

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MANUFACTURING
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9100420 9100424 9100426 9100425 9100428 9100430 9100432 9100433 9100436 9100438 9100439 9100450 9100452 9100456 9100458 9100460 9100462 9100466 9100468 9100480 9100486
MIRACLE STEAMER
P/N 1010699 Rev. M 12/06
Models MS-150/155,
MS-250/255 & MS-355
MS-255 Shown
Owner’s Manual
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MIRACLE STEAMER
TABLE OF CONTENTS
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important safety information .....................................3
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Model Designation .....................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Model MS-150/155 & MS-355 ...................................8
Models MS-250/255 ..................................................9
Operation ...................................................................10
General (All Units Except MS-150/250
Mfg. #9100424, 432, 433 & 439) .......................... 10
OWNER INFORMATION
General
The Miracle Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next.
This manual provides the safety, installation and oper ating procedures for the Miracle Steamer. We recom mend that all information contained in this manual be read prior to installing and operating the unit.
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General (MS-150/250 - Mfg. #9100424, 9100432,
433, & 9100439 Only) ........................................... 10
Operating Instructions (Except MS-150/250
Mfg. #9100424, 432, 433, & 439) ...........................11
Operating Instructions (for MS-150/250
Mfg. #9100424, 432, 433, & 439 ONLY) .................11
Programming ........................................................... 11
Hi-Limit Reset Button ............................................. 13
Status Indicator LEDs ............................................. 13
Fault Codes ............................................................ 13
Maintenance .............................................................. 14
Daily ........................................................................ 14
Monthly ................................................................... 14
Technical Theory of Operation ............................... 18
Troubleshooting .......................................................19
Replacement parts ...................................................22
Wiring diagrams .......................................................31
Limited Warranty ......................................Back Cover
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
are
Your Miracle Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free opera tion.
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Warranty Information
Please read the full text of the Limited Warranty in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Moisture damage to electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.
IMPORTANT! Keep these instructions for future reference. If the unit changes owner-
ship, be sure this manual accompanies the equipment.
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P/N 1010699 Rev. M 12/06
Page 3
MIRACLE STEAMER
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT SAFETY INFORMATION
Refer to the service agency directory and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-630-784-1000 if you have trouble locating your local authorized service agency.
1-877-392-7854 or
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Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the Miracle Steamer.
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
WARNING
WARNING
P/N 1010699 Rev. M 12/06
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MIRACLE STEAMER
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend ed use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• The equipment should be grounded accord ing to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor dance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
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- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• This equipment is to be installed to com ply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent, or a similarly qualified person.
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam age to the stainless steel finish.
• To ensure proper steaming characteristics, some calcium/mineral deposits must be pres ent on the generator surface. If, during clean ing, the surface does become free of calcium/ mineral deposits, one approved method is to add plain tap water to the surface and allow it to boil off. This will ensure proper steam ing characteristics by creating a thin layer of deposits on the surface.
Chlorides or phosphates in cleansing agents
• (such as bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty.
The following tips are recommended for main tenance of your stainless steel equipment,
- Always use a soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routine cleaning should be done daily using soap, ammonia detergent and water.
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
- Hard water spots should be sponged using a vinegar solution.
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P/N 1010699 Rev. M 12/06
Page 5
WHT
BLK
GRN
SPECIFICATIONS
MIRACLE STEAMER
Electrical Ratings
Model Mfg.
Number
MS-150CV 9100420 208 3300 15.9 50/60
MS-150CV 9100424 208 3300 15.9 50/60
MS-150CV 9100426 230 3300 14.4 50/60
MS-150CF 9100425 120 1800 15.0 50/60
MS-150HC 9100428 230 3300 14.4 50/60
MS-250CV 9100430 208 3300 15.9 50/60
MS-250CV 9100432 208 3300 15.9 50/60
MS-250CV 9100433 230 3300 14.4 50/60
MS-250CV 9100436 230 3300 14.4 50/60
MS-250HC 9100438 230 3300 14.4 50/60
MS-250CF 9100439 120 1800 15.0 50/60
MS-155CV 9100450 208 3300 15.9 50/60
MS-155CF 9100452 120 1800 15.0 50/60
MS-155CV 9100456 230 3300 14.4 50/60
MS-155HC 9100458 230 3300 14.4 50/60
MS-255CV 9100460 208 3300 15.9 50/60
MS-255CF 9100462 120 1800 15.0 50/60
MS-255CV 9100466 230 3300 14.4 50/60
MS-255HC 9100468 230 3300 14.4 50/60
MS-355CV 9100480 208 3300 15.9 50/60
MS-355CV 9100486 230 3300 14.4 50/60
Voltage Watts
Amps Hertz
Electrical Cord & Plug Configurations
Letter
Code*
C
H
(H)C** CEE 7/7, 16 Amp.,
(C)F*** 5-15P, 15 Amp.,
(C)V*** 6-20P, 20 Amp.,
* Used in Model Designation ** Indicates that the plug comes with a Harmonized Cord *** Indicates that the plug comes with a Commercial Cord
Description Configuration
Commercial Cord
Harmonized Cord
250 VAC
(Assembly Only).
120 VAC.,
Non – Locking
(Assembly Only).
250 VAC., Non –
Locking (Assembly
Only).
Model Designation
MS-150XX
TYPE OF POWER CORD
H = HARMONIZED C = COMMERCIAL
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
P/N 1010699 Rev. M 12/06
TYPE OF PLUG
C = CEE 7/7 Schuko F NEMA 5-15P V = NEMA 6-20P
50 = Timer/Spatula Model 55 = Timer/Drawer Model
1 = Self-Contained Water Tank 2 = Direct Water Hook-Up 3 = Front Water Drawer
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Page 6
MIRACLE STEAMER
Dimensions
MS-150/155 & MS-250/255
SPECIFICATIONS (continued)
9-1/2”
(234 mm)
MS-355
17-1/8” (435 mm)
20-3/4”
(527 mm)
17-1/8” (435 mm)
25” (635 mm)
9-1/2”
(234 mm)
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P/N 1010699 Rev. M 12/06
Page 7
INSTALLATION
THIS UNIT IS DESIGNED TO OPERATE ON 208 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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THIS UNIT IS DESIGNED TO OPERATE ON 120 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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120 VAC
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208 VAC
ONLY
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THIS UNIT IS DESIGNED TO OPERATE ON 220-240 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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220-240
VAC ONLY
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MIRACLE STEAMER
Unpacking
1. Remove the unit and all packing materials from the shipping carton.
2. The unit should come with the items listed below:
• Owner’s Manual
• Authorized Service Agency Directory
• Inlet Hose Assembly (MS-250/255 only)
• Spatula Assembly (MS-150/250 only)
• Drawer Assembly (MS-155/255/355 only)
NOTE: If any parts are missing or damaged, con tact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000.
3. Remove all packing materials and protective cov erings from the unit.
4. Remove and wash all removable parts in soap and water. Rinse with clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot, damp cloth.
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Guard and Mounting Bolt to the Spatula as shown in
Figure 1.
7. Install the Wire Trivet into side slots on Spatula.
8. Re-install all removed parts.
Bolt
Handle
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Handle Guard
Wire Trivet
Spatula
Figure 1. Assembling Handle–MS-150/250 Only
NOTE: Do not use a dripping wet cloth. Wring out before use.
6. MS-150/250 Models: Assemble the
P/N 1010699 Rev. M 12/06
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MIRACLE STEAMER
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READY
ADD
WATER
INSTALLATION (continued)
CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
PLUMBING
NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/mineral deposit build-up and reduce maintenance costs.
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Filter
Sliding Cover
Indicator Light (Low water)
Tank
Figure 3. Filling Water Tank–MS-355
Model MS-150/155 & MS-355
The MS-150/155 & MS-355 models have a self-con­tained water tank. To fill the self-contained water tank:
1.
MS-150/155: Open the sliding tank cover on top of the unit (Figure 2).
NOTE: Make sure filter inside tank is installed properly.
MS-355: Open the sliding tank drawer on the side
of the unit (Figure 3).
2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters).
3. Close the sliding tank drawer.
Tank
Figure 2. Filling Water Tank–MS-150/155
CAUTION Do NOT overfill the unit water tank. Fill the tank to 90% full ONLY.
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P/N 1010699 Rev. M 12/06
Page 9
INSTALLATION (continued)
Connect Quick
Disconnect Insert Here
Inlet Hose & Strainer
Assy. (Supplied)
Optional Water Pressure Regulator
with Strainer (P/N 7000314)
Shut Off Valve
(Not Supplied)
Cold
Water
Flow
Flexible Nylon Braided
1/4 " I.D. Tubing (Not Supplied)
Quick
Disconnect
Insert
Worm
Clamp
NOTE: The use of only one strainer is acceptable instead of two.
MIRACLE STEAMER
Models MS-250/255
CAUTION Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20-25 psi (1.4 - 1.7 kg/ cm2 or 138 - 172 kPa).
These models require a direct cold water hookup. A Water Inlet Hose and Strainer Assembly (Figure 4) is supplied.
NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve located inside the Steamer’s electrical housing.
1. Turn off the water valve (not supplied) that sup plies water to the unit (Figure 4).
2. Connect the 1/4” (6.5 mm) I.D. Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the worm clamp as shown in Figure 4.
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3. Turn the water valve on.
4. Over a bucket, press and hold the white plastic tip on the Quick Disconnect Insert (Figure 4) until good, steady water flow is noted (this will purge all air out of the line). Release and note the pres sure on the Water Pressure Regulator gauge. It should read 20-25 PSI. If it reads more or less, adjust the pressure by pulling the black knob upwards and turning it clockwise to increase or counter-clockwise to decrease the water pressure. Push the knob down to lock it in place.
NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the white plastic tip on the Quick Disconnect Insert for 3 seconds. This allows the newly set pressure to register on the gauge. Repeat this until the gauge reads 20-25 PSI.
5. Push the Quick Disconnect Insert into the fitting at the rear of the unit until a “click” is heard (Figure 4).
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NOTE: A Water Pressure Regulator must first be installed as shown in Figure 4. Failure to do so will result in poor steaming and possible flooding. For a single steamer, use Water Pressure Regulator P/N
7000314. For two adjacent steamers, use Water Pressure Regulator P/N 7000235.
P/N 1010699 Rev. M 12/06
Figure 4. Connecting Water Supply to MS-250/255
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MIRACLE STEAMER
UP
DOWN
PRGM
START/STOP
POWER
READY
UP DOWN
SINGLE SHOT
PROGRAM
POWER
READY
OPERATION
General (All Units Except MS-150/250 ­Mfg. #9100424, 432, 433 & 439)
When the Operate button (Figure 5a) is pressed, power is supplied to the water pump (MS-150/155/355) or the solenoid valve (MS-250/255). The pump/solenoid operates and water sprays onto the heated Steam Generator. The water flashes immediately into live steam and shoots down onto the product.
One of two operational modes can be used:
Single Shot or Timed Cycle
SINGLE SHOT
The Operate button is pressed to initiate a single steam shot. The control board applies power to the water pump/solenoid and a “shot” of steam occurs.
TIMED CYCLE
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Start/Stop but ton is pressed, the Control Board applies power to the water pump/solenoid at regular intervals for the dura tion of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
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General (MS-150/250 - Mfg. #9100424, 9100432, 433, & 9100439 Only)
When the Single Shot button (Figure 5b) is pressed, power is supplied to the Solenoid/Water Pump. The solenoid/ water pump operates and water sprays onto the heated Steam Generator. The water flashes imme diately into live steam and shoots down onto the prod uct.
One of two operational modes can be used:
Single Shot or Timed Cycle
SINGLE SHOT
The Single Shot button is pressed to initiate a single steam shot. The Control Board applies power to the Solenoid/Water pump and a “shot” of steam occurs.
TIMED CYCLE
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Operate but ton is pressed, the Control Board applies power to the solenoid at regular intervals for the duration of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
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Figure 5a. Operating Controls (all units EXCEPT
MS-150/250 Mfg. #9100424, 9100432, 9100433, &
9100439)
Ready Light
Message Display
Start/Stop Button
Operate Button
Rocker Switch (Power On/Off)
Ready Light
Message Display
Single Shot Button
Operate Button
Rocker Switch (Power On/Off)
Figure 5b. Operating Controls
(MS-150/250Mfg. #9100424, 9100432, 9100433,
&9100439 ONLY)
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P/N 1010699 Rev. M 12/06
Page 11
OPERATION (continued)
IMPORTANT: 208V and 220/240V Miracle Steamers are factory programmed for the following recom mended settings:
Total Cycle Time (CYC) = 15 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds)
Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds)
Steam Shot Time (H MS-150/155/355 - (1_00) MS-250/255 - (0_70) (Range: 0_10 second to 2_50)
This converts approximately 3/4 oz. (25 milliliters) of water to steam every 20 seconds for a 15 minute cooking cycle. To change any of these settings see PROGRAMMING on this page.
IMPORTANT: 120V Miracle Steamer is factory pro grammed for the following recommended settings:
Total Cycle Time (CYC) = 2 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds)
Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds)
Steam Shot Time (H MS-250/255 - (0_40) MS-150/155/355 - (0_80) (Range: 0_10 seconds to 2_50)
O) =
2
O) =
2
Operating Instructions (Except MS-150/250 Mfg. #9100424, 432, 433, & 439)
1. Turn the Rocker Switch (power On/Off) to ON (Figure 5a).
2. Allow the unit to preheat for approximately 20-30 minutes.
NOTE: Do not push any of the buttons during warm-up time. The flashing green ready light indi cates that the unit is flashing green ready light will become when the unit is up to temperature.
NOT up to temperature. The
STEADY
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MIRACLE STEAMER
Timed Cycle: Press the Start/Stop button to begin the steaming cycle. The display will count down to zero and an audio signal will sound at the end of the steaming cycle.
WARNING To avoid injury, be careful when pulling Spatula or Drawer out from unit. Be sure to allow steam to escape before putting hands or face over the steamer.
6. Remove steamed product.
Operating Instructions (for MS-150/250 ­Mfg. #9100424, 432, 433, & 439 ONLY)
1. Turn the unit on (Figure 5b).
2. Allow the unit to preheat for approximately 20-30 minutes.
NOTE: Do not push any buttons during warm-up time. The flashing green ready light indicates that the unit is NOT up to temperature. The flashing green ready light will become STEADY when the unit is up to temperature.
3. Pull out the spatula and place the product to be steamed onto the spatula.
4. Push the spatula fully into the steamer.
5. Single Shot: Press and release the Single Shot button, wait 20 seconds for the steam to pen etrate the product. Timed Cycle: Press the Operate button to begin the steaming cycle. The display will count down to zero and an audio signal will sound at the end of the steaming cycle.
To avoid injury, be careful when pulling spatula or Drawer out from unit. Be sure to allow steam to escape before putting hands or face over the steamer.
6. Remove steamed product.
WARNING
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3. Pull out the Spatula or Drawer Assembly and place the product to be steamed onto the Spatula.
4. Push the Spatula or Drawer Assembly fully into the steamer.
5. Single Shot: Press and release the Operate but ton, wait 20 seconds for the steam to penetrate the product.
P/N 1010699 Rev. M 12/06
Programming
CYC (Total Cycle Time) refers to the total pro-
grammed steam time set for the product.
SHO (Shot Interval Time) is the time set between
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shots of steam during a complete cycle.
H2O setting (Steam Shot Time) is used to adjust the water volume consumed during each water pump or solenoid valve activation.
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MIRACLE STEAMER
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A
D
Y
H20
U
P
D
O
W
N
P
R
G
M
S
T
A
R
T
/
S
T
O
P
R
E
A
D
Y
OPERATION (continued)
The amount of steam produced by your Miracle Steamer depends on the amount of water sprayed onto the steam generator.
Flooding of the generator may occur if the H2O setting is set too high. To prevent flooding, the Shot Interval Time (SHO) can be increased to allow more time for generator heat recovery. Adjustments should be made to both values to determine the optimum settings for your cooking needs.
To program the control, refer to Figure 6 and follow the procedure below:
1. Turn the unit on. The unit displays the factory programmed Total Cycle Time in minutes and seconds (Item A, Figure 6).
2. Press and release
change the control from
OPERATION to PROGRAM mode.
3. To change the Total Cycle Time in minutes, press ▲ or ▼ to change the time (Item B, Figure 6).
4. Press and release
again, and press ▲ or ▼ to change the Total Cycle Time in seconds (Item C, Figure 6).
5. To change the SHO factory settings, make sure the control is in PROGRAM mode, then press and hold both ▲ and ▼ simultaneously for 1-2 seconds and then release. SHO will be displayed (Item D, Figure 6).
6. Press and release
and then press ▲ or ▼ to
change the SHO in seconds (Item E, Figure 6).
7. Press and release again and press ▲ or ▼ to change the SHO in minutes (Item F, Figure 6).
NOTE: 00 minutes is recommended.
8. Press and release the Program button again and H2O will be displayed (Item G, Figure 6).
9. To change the H
O (Steam Shot time), press
2
and release the Program button again to display the setting (Item H, Figure 6). Use ▲ or ▼ to increase or decrease the time.
NOTE: Recommended settings are:
MS-150/155/355 (0_80) 120 Volt units only
MS-250/255 (0_40) 120 Volt units only
MS-150/155/355 (1_00) 208-240 Volt units only
MS-250/255 (0_70) 208-240 Volt units only
10. Press either the Start/Stop, Single Shot, or Operate buttons to store the changes, exit the PROGRAM Mode and initiate the cooking cycle.
NOTE: The Start/Stop, Single Shot, or Operate but tons may be pressed at any time during program
-
­ming to store the changes and exit the PROGRAM Mode.
NOTE: If a change is not made within 5 seconds at any time during the programming process, all changes made up to that point are stored in memo ry and the control reverts to the OPERATION Mode.
-
NOTE: 20 seconds is recommended.
A. Total Cycle Time
E. SHO Time in Seconds F. SHO Time in Minutes G. H
B. Total Cycle Minutes C. Total Cycle Seconds
O Cycle H. H2O Setting
2
Figure 6. Control Programming Sequence
12
D. SHO Cycle
P/N 1010699 Rev. M 12/06
Page 13
R E
A
D
Y
OPERATION (continued)
UP
DOWN
PRGM
START/STOP
POWER
READY
MIRACLE STEAMER
Hi-Limit Reset Button
A hi-limit thermostat turns off electrical power to the steam generator if it overheats. To reset this thermo stat, allow approximately 45 minutes for the unit to cool down, remove the black cap, and then press the black reset button located on the rear of the unit (Figure 7). If the unit requires continuous resetting, contact your Roundup authorized service agency.
Hi-Limit Reset Button
Power Cord
Cap
Figure 7. Hi-Limit Reset Button (MS-150 shown)
-
Fault Codes
When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed below or above their limits, the unit displays the “ fault code. If this code appears, clear these settings using the procedure below:
1. Turn the unit off.
2. Press and hold the Program and Start/Stop buttons simultaneously (for all units except MS­150/250 with Mfg. number 9100424, 432, 433 & 439) or Up and Down Arrow buttons for MS­150/250 with Mfg. number 9100424, 432, 433, & 439 only).
3. Turn the unit on while holding the appropriate buttons. Release the buttons when the unit stops beeping,
4. The display will now register the cycle time.
NOTE: Repeat these steps if the unit still displays the ERR fault code.
NOTE: It is recommended that the SHO and H2O settings be adjusted to the recommended settings shown in the Programming section of this manual.
ERR
Status Indicator LEDs
The Miracle Steamer’s Control Board has 4 Status Indicator LEDs described below:
Green (Program): When lit, indicates the unit is in Program mode.
Yellow (Audio): When lit, indicates 10-15 VDC is being supplied to the audio signal. The audio signal sounds and the LED lights for approximately 3 seconds.
Red (Heat): When lit, indicates the Control Board is calling for heat by supplying 10-15 VDC to the Solid State Relay. When off, indicates that the unit is satis fied.
Green (H2O): When lit, indicates that 24 VAC is being supplied to operate the solenoid valve (MS-250/255) or water pump (MS-150/155/355). This LED is only lit for
approximately 1 second.
ERR
-
The “ERR” Fault Code
P/N 1010699 Rev. M 12/06
13
Page 14
MIRACLE STEAMER
MAINTENANCE
WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
CAUTION Chlorides or phosphates in cleansing agents (such as bleach, sanitizers, degreasers or deter gents) could cause permanent damage to stain less steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment:
• Always use a soft, damp cloth for cleaning,
rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Routine cleaning should be done daily using
soap, ammonia detergent and water.
• Stains and spots should be sponged using a
vinegar solution.
• Finger marks and smears should be rubbed off
using soap and water.
• Hard water spots should be sponged using a
vinegar solution.
NOTE: Frequency of cleaning is determined by water conditions, usage and water filtration sys tems.
CAUTION Do not use a sanitizing solution or abrasive mate rials. The use of these may cause damage to the stainless steel finish.
CAUTION If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.
-
Daily
1. Turn the unit OFF. Unplug the power cord and allow the unit to cool down before proceeding.
2. Check the Water Pressure Regulator gauge (MS­250/250 only) and verify that it reads 20 - 25 PSI (1.4 - 1.7 kg/cm2 or 138-172 kPa). If not, adjust
-
-
the water pressure as described in the Installation section of this manual. Check the rear water Quick Disconnect Fitting and Hose Clamp for leakage. Tighten clamps or replace parts if need ed.
3. Remove the Spatula (MS-150/250 only), Drawer (MS-155/255/355 only), Liner, Drip Pan, Top Cover, and Steam Vent (Figure 8).
4. Wash items in hot, soapy water and then rinse and WIPE DRY.
5. Wipe down the food compartment and the entire exterior of the unit (Figure 8) with a clean, hot, damp cloth (not dripping wet) and wipe dry.
6. Reinstall the Steam Vent first, followed by the remaining items.
NOTE: Install steam vent before installing liner and drawer/spatula.
NOTE: Failure to properly clean and dry the above mentioned items prior to reassembly may result in the accumulation of water/moisture overnight. This may lead to permanent damage of the equipment’s finish and its accessories. This damage is not cov ered by warranty.
-
-
Monthly
-
The Miracle Steamer utilizes an open steam generator. Water sprayed onto the generator surface flashes into steam immediately, but the minerals in the water do not steam, they stay on the generator surface. A small
amount of calcium/mineral deposits are needed for proper operation, but a build-up of excessive calcium/
mineral deposits causes poor steaming efficiency, excessive moisture (wet steam) and will eventually severely retard the steaming action completely.
CAUTION Unplug power cord before moving and servicing this appliance.
14
P/N 1010699 Rev. M 12/06
Page 15
MAINTENANCE (continued)
MIRACLE STEAMER
CLEANING STEAM GENERATOR
1. Turn the unit off and unplug the power cord. Allow the unit to cool down before proceeding.
2. Perform the Daily cleaning, but DO NOT reas semble the unit
3. Remove the wing nut, Generator Cover, and Diffuser (Figure 8). Wash these items in hot, soapy water, rinse and WIPE DRY
4. With the unit cool, use a wire brush and/or scrap er to loosen and remove the excessive calcium/ mineral deposits from the generator surface (Figure 8). Next, take a wire brush and clean out any build up that has accumulated in the 28 steam ports (26 vertical and 2 horizontal) of the generator (Figure 8). Remove the loose build up, wipe the generator with a clean, damp cloth, and reassemble the unit.
NOTE: If deposits are still excessive and/or diffi cult to remove, refer to Steps 5 and 10.
5. Pour delimer solution (not supplied) onto the gen erator surface. Follow the delimer manufacturer’s instructions for proper mixture and use.
CAUTION If a chemical cleaner/delimer is used, be sure it is safe to use on cast aluminum. Observe all pre­cautions and warnings on the product label.
6. Using a sponge or a dry towel, remove the delimer solution from the generator surface, then rinse with clean water.
.
-
-
NOTE: To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the generator surface. If, during cleaning, the sur face does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. If necessary, repeat this process to formu late a thin coating of calcium/mineral deposits.
NOTE: In soft water areas, it may be necessary to add a small amount of lime to the generator to “season” it. This will ensure proper steaming char
-
acteristics by producing a thin coating of calcium/ mineral deposits on the generator surface.
Seasoning mixture consists of 3/4 ounces (25ml/ 25cc) baking soda, 3/4 ounces (25ml/25cc) lime mixed with 1 quart (950ml/950cc) of water. Stir mixture and pour 1/4” deep onto the hot generator surface. After mixture is converted to steam, the remaining loose power can be removed.
7. Plug the power cord into the appropriate outlet.
8. Turn the unit ON. Allow the unit to warm up for
-
approximately 30 minutes.
9. Push and release the Operate button or the Single Shot button several times to operate the steamer. This purges any remaining delimer
residue from the generator surface.
10. Turn the unit off, reinstall all parts and accesso ries, and return the unit to service.
-
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P/N 1010699 Rev. M 12/06
15
Page 16
MIRACLE STEAMER
R
E
A
D
Y
A
D
D
W
A
T
E
R
MAINTENANCE (continued)
Spatula
Trivet
Spatula
(MS-150/250 only)
Drawer
(MS-155/255/355
only)
Wingnut
Diffuser
Top
Cover
Generator
Cover
Spatula Liner
(MS-150/250
Only)
Steam
Generator
Food
Compartment
Steam Ports (26
vertical and 2
horizontal)
Drawer Liner with Rollers
(MS-155/255/355 only)
Steam Vent
MS-355 Shown
Condensate
Drip Pan
Figure 8. Miracle Steamer Components
16
P/N 1010699 Rev. M 12/06
Page 17
MAINTENANCE (continued)
MIRACLE STEAMER
WATER TANK FILTER–MODELS MS-150/155 ONLY
The Water Tank Filter is used to prevent solids or food products from entering and damaging the water pump. The unit uses a water filter (Figure 9). Inspect and clean this filter monthly or more regularly using the fol
-
lowing procedure:
NOTE: The water level should be very low or near empty.
1. Turn the unit OFF. Unplug the power cord and allow the unit to cool down before proceeding.
2. Open the Slide Door (Figure 9).
3. Remove the filter, located inside the tank, by pull ing it upwards and out of the bottom hole.
4. Clean the Filter by running it under tap water. Replace the Filter if the screen is torn or dam­aged.
CHECKING AND CLEANING THE WATER STRAINER (MONTHLY MS-250/255 ONLY)
The Water Strainer protects your equipment from any foreign debris in the water line that could get into the food, damage the unit’s solenoid (causing the unit to leak or flood) and protect from interference with the equipment’s proper and consistent operation
To ensure proper and consistent steaming results, visually check the water pressure regulator gauge and strainer cup regularly. If the pressure on the gauge has dropped, visually check the clear, plastic strainer “cup” and clean out the accumulated debris as follows.
1. Shut off the water supply valve to the unit, unscrew the clear, plastic strainer “cup” and care fully remove the mesh strainer screen.
5. Reinstall the filter stem into the bottom hole of the tank (Figure 9).
6. Fill the Water Tank and test the unit.
NOTE: The MS-355 does not use a water filter.
Slide Door
Bottom
Hole
of Water
Tank
Water Tank Filter
Filter Stem
Access
Cover
with Tank
(dotted line)
-
Figure 9. Water Tank Filter–MS-150/155 Only
2. At the sink, gently flush all of the accumulated debris from the strainer cup and mesh strainer. Be especially careful not to damage the mesh strainer screen.
3 Carefully place the mesh strainer screen into its
seat at the bottom of the clear, plastic cup and confirm that the orange O-ring is properly seated in its place before screwing the strainer cup and top back together.
4. Purge the air out of the strainer and tubing by disconnecting the male quick disconnect insert from the equipment and, over a bucket, push the “white” plastic tip in until there is good water flow.
-
5. Replace damaged or warn parts as needed.
6. Verify that the Water Pressure Regulator is set to 20-25 PSI (1.4-1.7 kg/cm2 or 138-172 kPa).
Tubing
P/N 1010699 Rev. M 12/06
O-ring
Strainer Cup
Figure 10. Inlet Hose Assembly
17
Mesh
Screen
Male Quick Disconnect Insert
Page 18
MIRACLE STEAMER
MAINTENANCE (continued)
Technical Theory of Operation
When the Rocker Switch (power On/Off) is ON, line voltage flows to the primary side of the step down transformer. The transformer’s secondary side supplies 12 and 24 VAC to the Control Board.
Once powered, and provided that the Generator tem perature is below 380° F (193° C), the Control Board calls for heat by supplying 10 - 15 VDC to the Solid State Relay terminals 3(+) 4(-). Once powered, the Solid State Relay closes terminals 1 and 2 which allows line voltage to flow to the Generator.
As the Generator begins to heat up, a type “K” thermo couple monitors the internal Generator temperature. As the heat continues to increase, so does the thermocou ple’s DC millivolts. Once the Generator’s temperature rises to 380-420° F (193 - 215° C), the thermocouple is generating approximately 7.5 - 9.0 DC millivolts.
The Control Board receives these millivolts and pro ceeds to remove the 10 - 15 VDC to the Solid State Relay since the heating circuit has now become sat isfied. Then, relay terminals 1 and 2 open, and the Generator stops heating.
When the Operate, Single Shot, or Start/Stop button is pressed, the Control Board is signaled to supply 24 VAC to the solenoid valve used in models MS-250/255 or the water pump used in models MS-150/155/355 for a split second.
-
-
-
-
-
The solenoid valve opens, or the water pump runs, and allows a shot of water (approximately 25ml or 3-4 table spoons) to flow onto the generator surface for steam ing.
NOTE: If the display is in a Timed Cycle (counting down), the Control Board will continue to activate the solenoid valve or water pump for repeated shots of water, once every 20 seconds, and for the duration of the cycle time displayed. See the Programming section of this manual for more infor mation.
Since the Generator Cover is secured in place with a wing nut, the steam is forced downward through the Generator Steam Ports and onto the product. The Control Board’s parameters can be custom pro grammed for the over all cycle steam time (CYC), as well as the interval time in seconds (SHO) when each shot of water occurs, and also the water volume (H2O) used per each shot of water. This Control Board also incorporates several Status Indicator LEDs. See the Operating and Programing sections of this manual).
An audio signal will sound for 3 seconds at the end of a Time Cycle. If the heating circuit continues to call for heat and the Generator overheats, a manual, resettable Hi-Limit Thermostat will trip and open the generator circuit.
-
-
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18
P/N 1010699 Rev. M 12/06
Page 19
MIRACLE STEAMER
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required.
Problem Possible Cause Corrective Action
Control Display is Blank (power On/ Off switch is On but indicator light is off).
Control Display is blank (power On/ Off switch is on and indicator light is on).
Unit does not heat up (Control Display is on)
The unit’s main electrical panel cir cuit breaker trips.
Water leaking inside electrical hous ing.
ERR” appears in the Control Display.
The power cord is not correctly plugged in.
The power cord and/or electrical plug is damaged.
The main electrical panel circuit breaker is off or has been tripped.
Switch is inoperable. Contact your maintenance person or
Control Board is inoperable Contact your maintenance person or
Transformer is inoperable.
Loose, burnt, or broken wires in cir cuit.
Hi-Limit Thermostat is tripped or inoperable.
Solid State Relay is inoperable.
Thermocouple is inoperable.
Control Board is inoperable.
Steam Generator is inoperable.
Loose, burnt, or broken wires in cir cuit.
-
Damaged receptacle, plug, or cord; a loose connection or an internal component failure.
Pinhole leak in rubber hoses (MS-
­150/155/355).
Loose or damaged water line tubes and/or fittings inside electrical hous ing.
Programming and/or SHO and H2O values were adjusted/changed improperly.
Plug the power cord into the appro priate outlet.
Inspect electrical wire, plug, and receptacle.
Reset circuit breaker. Contact your maintenance person or Authorized Service Agency if it trips again.
Authorized Service Agency for ser vice.
Authorized Service Agency for ser vice.
-
Reset the Hi-Limit Thermostat according to the Operations sec­tion of this manual. If the Hi-Limit Thermostat requires continuous resetting, contact your Authorized Service Agency for service.
-
Turn the unit off, allow it to cool to room temperature, and then restart the unit. Contact your maintenance person or Authorized Service Agency if the condition repeats.
Replace hoses.
Tighten or replace tubes and/or fit
-
tings.
Reset the Control Board as described in the Programing section of this manual. See Fault Codes.
-
-
-
-
-
P/N 1010699 Rev. M 12/06
19
Page 20
MIRACLE STEAMER
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Unit heats but there is little or no steam produced
and/or
The product requires more steaming than usual.
Excessive con densation in Food Compartment.
Steam coming out around top covers or sides.
-
Water Line Valve is closed (MS­250/255).
Filter Strainer is restricted. Check and clean the Filter Strainer as described in
Quick disconnect is not fully engaged at rear of the unit or is damaged (MS-250/255).
Low or no water pressure in the water line (MS-250/255).
Improper water pressure to unit (MS­250/255).
Unit is not being cleaned properly (daily/monthly).
Programming and/or SHO, H2O val ues were adjusted/changed improp erly.
Insufficient or excessive calcium/ mineral deposits on the Generator surface.
Generator surface is bare. Generator surface must have a thin calcium/min
Generator Steam Ports are restrict ed.
Generator Cover is warped or loose. Verify that the Generator Cover wingnut is tight. If
Generator Diffuser is missing. Install Generator Diffuser or replace if missing.
Generator surface temperature is too low.
Water pressure is too high (MS­250/255).
Programming and or SHO and H2O values were adjusted improperly.
Generator Cover’s wingnut is loose. Tighten wingnut.
Generator Cover is warped. Replace Generator Cover.
Check that the Water Line Valve is Open
the Maintenance section of this manual.
Remove and reengage the Quick Disconnect firmly until a “click” is heard. Replace if damaged.
Remove the Quick Disconnect Insert from the rear of the unit. While holding over an empty cup, press the white plastic tip. Strong, steady water flow should be noted. If so, reengage firmly into unit. If not present, or pressure is low, contact your mainte nance person or plumber.
Verify that a Water Pressure Regulator is installed and set to 20-25 PSI.
Clean unit daily and monthly as described in the Maintenance section of this manual.
-
Reprogram the SHO and H2O values as described
-
in the Programming section of this manual.
Verify that thin layer of calcium/mineral deposits is present on the Generator surface. Refer to the Maintenance section of this manual.
eral coating for proper steaming. Refer to the Maintenance section of this manual.
Clean the Steam Ports as described in the
­Maintenance section of this manual.
noticeable steam escapes around the Generator Cover, replace the cover.
Verify Generator surface temperature to be 380­420° F (193 - 215° C).
Verify that the Water Pressure regulator is set to 20
- 25 PSI. Adjust accordingly.
Reprogram the SHO and H2O values as described in the Programming section of this manual.
-
-
20
P/N 1010699 Rev. M 12/06
Page 21
Problem Possible Cause Corrective Action
Unit floods overnight and/or continues to steam even when in idle mode.
TROUBLESHOOTING (continued)
Solenoid Valve is leaking due to debris trapped inside the plung er (MS-250/255).
Solenoid Valve is installed incor rectly (MS-250/255).
There is no pre-strainer or filter on the water line just before the unit (MS-250/255).
Attempt to flush the debris out of the valve
-
by rapidly operating the unit on a number of “single shot” cycles and then letting it rest. If the unit still leaks, disassemble the Solenoid Valve and clean out the plunger. Reassemble unit and test. If a leak is still present, replace the Solenoid Valve. Contact your maintenance person or Authorized Service Agency.
-
If the Solenoid Valve was replaced, verify that the “IN” and “OUT” labels on the valve corre spond to the water flow.
Equipment was supplied with a strainer. If missing, install strainer.
MIRACLE STEAMER
-
P/N 1010699 Rev. M 12/06
21
Page 22
MIRACLE STEAMER


























89
81
88
93
81
80
85
79
84
83
82
86
87
85






REPLACEMENT PARTS
MS-150/155/250/255
NOTE: Refer to parts list on page 25.
22
P/N 1010699 Rev. M 12/06
Page 23
MIRACLE STEAMER
READY
43
31
32
33
23
55
28
46
72
69
49
48
67
49
71
51
57
55
37
68
19
55
26
59
60
27
43
1
9
39
55
4
49
43
46
2
96
96
96
REPLACEMENT PARTS (continued)
MS-150/155 Service Compartment
NOTE: Refer to parts list on page 25.
P/N 1010699 Rev. M 12/06
23
Page 24
MIRACLE STEAMER
READY
22
55
READY
72
49
48
67
50
71
51
57
55
68
69
19
55
26
59
60
27
29
32
33
23
55
28
46
30
5
55
46
37
2
97
REPLACEMENT PARTS (continued)
MS-250/255 Service Compartment
NOTE: Refer to parts list on page 25.
24
P/N 1010699 Rev. M 12/06
Page 25
REPLACEMENT PARTS (continued)
MS-150/155/250/255
Item Part No. Description Qty.
1 0010159 Filter Assy., Water Tank (MS-150/155) 1 2 7000652 Relay 1 3 0010584 Inlet Hose Assy. w/ strainer 1 (MS-250/255) 4 7000137 Pump/Tube Assy., 24VAC 1 (MS-150/155) 5 4040145 Solenoid Valve 24VAC 1 (MS-250/255) 6 7000237 Top Cover Assy. (Includes #41 & #42) 1 7 0011314 Steam Vent Assy. 1 8 0021131 Floor/Chassis Weldment 1 9 0021179 Access Cover Weldment 1 (MS-150/155) 10 7000246 Generator, 230V 1 7000245 Generator, 208V 1 7000300 Generator, 120V 1 11 0300129 Stud, Cover Hold Down 1 12 040P138* Locknut, 1/2” 1 13 040K251 Strain Relief (includes #12) 1 14 05P2199* Spacer 2 15 0503431 Diffuser, Steam 1 17 0503433 Cover, Generator 1 18 0503434 Cover, End Housing 1 19 0503435 Retainer, Thermocouple 1 20 0503988 Spatula MS-150/250 1 21 0021314 Liner, Cavity (MS-150/250) 1 22 0503441 Access Cover (MS-250/255) 1 23 0503472 Bracket, Hi-Limit Support 1 24 0700452 Power Cord, NEMA 6-20P 1 0700453 Power Cord, CEE 7/7 1 0700463 Power Cord, Nema 5-15P 1 26 100P967 Label, Marking 1 27 1001036 Label, Control Panel 1 1001102 Label, Control Panel (MS-150/250 1 Mfg. # 9100432, 433, 424, & 439) 28 2000203 Tube, Restrictor, 1/4” 1 29 2000207 Tube, Inlet, 1 1/4 x 2-1/2” Long (MS-250/255) 30 2040103 Connector, Male, 1 1/4 x 1/8 NPT (MS-250/255) 31 2040106 Adapter, Tube/Hose (MS-150/155) 1 32 2040145 Elbow, Female, 1/8” x 1/4” 1 33 2040146 Tee, Female, 1/8” x 1/4” 1 35 210K108 Foot, Rubber (4 Pack) 1 36 2100119 Handle, Spatula (MS-150/250 only) 1 37 4050180 Heat Sink 1 39 2100170 Knob, Chrome (MS-150/155) 1 41 2100249 Guard, Knob 1
MIRACLE STEAMER
Item Part No. Description Qty.
42 2100273 Knob 1 43 211P101 Clamp, Hose, 3/8 (MS-150/155) 1 44 211P103 Clamp, Hose, 1/2” (MS-150/155) 1 46 7000449 Generator Tube, Teflon, 4-1/2” Lg. 1 (MS-250/255) 7000446 Generator Tube, Teflon, 3-5/8” 2 (MS-150/155) 48 300P102* Nut, Speed, “U”, #8-32 2 49 304P105* Nut, Hex, KEPS, #4-40, Zinc 4 50 306P101* Nut, Hex, #6-32 2 51 306P105* Screw, Machine, #6-32 x 1/2” 2 52 306P123* Screw, Machine, #6-32 x 7/8” 2 53 306P130* Nut, Hex, KEPS, #6-32 2 54 306P134* Screw, Machine, #6-32 x 3/8 3 55 308P103* Screw, Machine, #8-32 x 1/4” 6 57 308P105* Screw, Machine, #8-32 x 1/2” 4 58 308P120* Screw, Machine, 4 #8-32 x 5/8” (sltrshd) 59 308P124* Screw, Machine, 1 #8-32 x 1/2” (one-way) 60 308P143* Nut, Hex, KEPS, #8-32 2 61 310P136* Screw, Machine, 4 #10-32 x 1-1/4” (splanhd) 62 310P149* Screw, Machine, 2 #10-32 x 7/8” 63 310P149* Screw, Machine, 2 #10-32 x 7/8” (MS-150) 64 325P170* Nut, Wing, 1/4-20 1 65 4010137 Rocker Switch, Power On/Off 250V 1 4010151 Rocker Switch, Power On/Off 120V 1 66 4010166 Switch, Momentary (GREEN) 1 4010190 Switch, Momentary (WHITE) 1 (for Mfg #9100432, 433, 424, & 439) 67 7000319 Transformer, 115-230/24V 1 68 7000135 Thermostat, Hi-Limit 1 69 4050214 Thermocouple, Type-K 1 70 406P107 Cable Tie 3 71 7000136 Terminal Block, 3-Pole 1 72 7000317 Control Board, 1 Temperature/Timer, 24V, 50/60 Hz 74 338P102* Bolt, Handle Mounting 1 (MS-150/250 only) 79 0011471 Drawer Assy. (Incl. #80-87) 1 (MS-155/255 only) 80 0021283 Drawer Weldment 1 (MS-155/255 only) 81 210K195 Bearing, Roller, SS 4 (MS-155/255 only) Incl. #85
P/N 1010699 Rev. M 12/06
25
Page 26
MIRACLE STEAMER
REPLACEMENT PARTS (continued)
MS-150/155/250/255 (continued)
Item Part No. Description Qty.
82 2100257 Handle (MS-155/255 only) 1 83 2100264 Guard, Handle (MS-155/255 only) 1 84 325P132* Screw, Machine, 1/4-20 x 1/2” 2 (MS-155/255 only) 85 05P2991 Spacer (MS-155/255 only) 2
86 306P137* Stud, PEM, #6-32 x 3/8” 2 (MS-155/255 only) 87 306P107* Acorn Nut, #6-32 (MS-155/255 only) 2 88 0021237 Liner Weldment (MS-155/255 only) 1 89 0503536 Drip Pan 1 90 2100118 Guard, Handle 1 91 See page 29 for Strainer Parts Identification.
Item Part No. Description Qty.
92 7000139 Quick Disconnect Insert (MS-250/255) 1 93 0011413 Liner Assy. (MS-155/255) 1 94 0011370 2” Leg Kit (Incl. #35) 4 94a 210K134 4” Leg Kit (not shown) 1 94b 210K123 4” Leg Kit (optional) (not shown) 1 95 0800359 Trivet, Spatula MS-150/250 1 96 7000134 Silicon Tube Kit, Water Pump 1 (MS-150/155) 97 7000138 Quick Disconnect Female Kit 1 98 0503429 Support, Generator Upper. 1 99 7000320 Spatula Kit (incl. #20, 36, 74, 90, 95) 1 MS-150/250
* Only available in quantities of 10.
26
P/N 1010699 Rev. M 12/06
Page 27
MIRACLE STEAMER
INSET C (Model MS 355)
49
49
READY
32
48
42
57
50
51
45
44
62
58
47
43
28
47
READY
ADD
W
A
TER
INSET A (Model MS 355)
59
51
78
79
38
38
41
41
36
37
33
29
47
ADD
W
A
TER
INSET B (Model MS 355)
63
39
78
17
20
34
54
51
14
81




60
23
15
12
REPLACEMENT PARTS (continued)
MS-355 Service Compartment
NOTE: Refer to parts list on page 28.
P/N 1010699 Rev. M 12/06
27
Page 28
MIRACLE STEAMER
READY
ADD
WATER
53
27
26
46
46
46
10
19
74
75
77
76
73
2
1
11
18
52
16
55
56
9
8
65
64
69
65
69
72
68
67
66
70
71
61
7
4
3
6
13
25
30
82
REPLACEMENT PARTS (continued)
MS-355
NOTE: Refer to parts list on page 28.
28
P/N 1010699 Rev. M 12/06
Page 29
MIRACLE STEAMER
REPLACEMENT PARTS (continued)
MS-355
Item Part No. Description Qty.
1 0011314 Steam Vent Assy. 1 2 7000237 Top Cover Assy. (Incl. #73-77) 1 3 0011413 Liner Assy. (Incl. #65, 69, 72) 1 4 0011471 Drawer Assy. (Incl. #64-71) 1 6 040P138 Locknut, Conduit, 1/2” 1 7 040K251 Strain Relief (includes #6) 1 8 0503441 Cover, Access 1 9 0503536 Drip Pan, Water 1 10 0503712 Cover, Tank Housing 1 11 0700452 Power Cord, NEMA 6-20P 250v 1 0700463 Power Cord, 5-15P 120V 1 12 7000652 Relay 1 13 1001066 Label, Wiring Diagram 1 14 7000317 Control Board, 24V, 50/60 Hz 1 15 4050180 Heat Sink 1 16 0011370 Leg Assy., 2” 4 17 0021241 Channel Weldment 1 18 0021242 Floor/Chassis Weldment 1 19 7000245 Generator, 208V 1 7000246 Generator, 230V 1 7000300 Generator, 120V 1 20 0011447 Float Switch Assy. 1 21 0300129 Stud, Cover 1 22 040P119 Bushing, Shorty, 3/8” 4 23 0500281 Bracket, Pump Mounting 2 24 05P2199 Spacer 2 26 0503431 Diffuser 1 27 0503433 Cover, Generator 1 28 0503435 Retainer, Thermocouple 1 29 0503472 Bracket, Hi-Limit Thermostat Support 1 30 0503713 Guard, Wire 1 31 0700600 Wire Set (not shown) Float Switch 1 32 1001036 Label, Control Panel 1 33 2000203 Tube, Restrictor, 1/4” 1 34 2000208 Tube, Supply 1 35 2040106 Adapter, Tube/Hose 1 36 2040145 Elbow, Female, 1/8” x 1/4” 1 37 2040146 Tee, Female, 1/8” x 1/4” 1 38 211P101 Clamp, Hose, 3/8” 2 39 211P103 Clamp, Hose, 1/2” 2 40 218P112* Nut, Nylon, 1/2-13 2 41 7000446 Pipe, Teflon, 3-5/8” Long 2 42 300P102* Nut, Speed, “U”, #8-32 2
Item Part No. Description Qty.
43 304P105* Nut, Hex, KEPS, #4-40, Zinc 4 44 306P101* Nut, Hex, #6-32 2 45 306P123* Screw, Machine, #6-32 x 7/8” 2 46 306P134* Screw, Machine, #6-32 x 3/8” 3 47 308P103* Screw, Machine, #8-32 x 1/4” 20 48 308P105* Screw, Machine, #8-32 x 1/2” 4 49 308P120* Screw, Machine, #8-32 x 5/8” 2 50 308P124* Screw, Machine, 1 One-Way, #8-32 x 1/2” 51 308P143* Nut, Hex, KEPS, #8-32 8 52 310P110* Screw, Machine, #10-32 x 1/2”, SS 4 53 325P170* Wingnut, 1/4-20 1 54 0500229 Retainer 1 55 4010137 Switch, Rocker 250V 1 4010151 Switch, Rocker 120V 1 56 4010166 Momentary Switch (Green) 1 57 7000319 Transformer, 115-230/24V 1 58 7000135 Thermostat, Hi-Limit 1 59 4040144 Water Pump, Oscillating, 24V 1 60 4050214 Thermocouple, Type-K 1 61 406P107* Cable Tie, 1/8” Wide x 5” Long 3 62 7000136 Terminal Block, 3-Pole 1 63 4060371 Indicator Light, Blue, 12V 1 64 0021283 Drawer Weldment 1 65 210K195 Bearing, Roller, Nylon, SS 4 (includes #69) 66 2100257 Handle 1 67 2100264 Guard, Handle 1 68 325P132* Screw, Machine, 1/4-20 x 1/2” 2 69 05P2291 Spacer 2 70 306P137* Stud, PEM, #6-32 x 3/8” 2 71 306P107* Acorn Nut, #6-32 2 72 0021237 Liner Weldment 1 73 0503686 Cover, Top 1 74 2100273 Knob 1 75 2100249 Guard, Knob 1 76 390P101* Bolt, M8 x 1.25 x 14mm Long 1 77 100P864 Label, Caution HOT 1 78 0011446 Silicone Tube Assy., 26” 1 79 0021358 Silicone Tube Assy., 17” 1 81 0011415 Water Tank Assembly 1 82 210K108 Foot, Rubber (4 Pack) 1
* Only available in quantities of 10.
P/N 1010699 Rev. M 12/06
29
Page 30
MIRACLE STEAMER
! WARNING
18
MISUSE O
F PRODU
CTMAY C
AUSE
PERS
ONALINJU
RY.READ
ASME
INSTAL
ATION/OP
ERATING
INTRU
CT
1/4
NPT
MADE IN USA IMI
R91G-24K-NLN
INLET 150 PSIG MAX
OUTLET 125 PSIGMAX
TEMP 125 F°MAX
50
40
60
10
20
30
1/4
NPT
0
psi
200
300
100
0
400
kPa
1/4
NPT
REPLACEMENT PARTS (continued)
Dual Water Pressure Regulator Kit - Part No. 7000235
To Steamer
1
To Steamer
2
4
5
13
9
11
6
7
8
12
Item Part Description Qty. No.
1 7000139 Elbow, Quick Disconnect - 1/4” 2 2 2030126 Tubing 1/4” I.D. PVC BRD. 24” Long 1
10
3 2030125 Tubing 1/4” I.D. PVC BRD. 12” Long 1 4 2040150 Elbow, Male - Nylon 2 1/4” Barb x 3/8” NPT
3
5 0503615 Bracket, Manifold Mtg. 1 6 2190129 Nipple 1/4” NPT x 1/4” NPT 1 7 7000333 Strainer - 1/4” FPT 1 8 2080118 Quick Disconnect - 1/8” NPT 1 9 2190113 Manifold 1 10 2110160 Clamp, Ear Med. 4 11 2040151 Nipple, HEx - 3/8” x 1/4” NPT Nylon 1 12 7000306 Gauge, Water Pressure 1 13 2170113 Regulator, Pressure 1
IMPORTANT: Two adjacent steamers can be fed with a dual water pressure regulator.
Water Supply
Single Water Pressure Regulator Kit - Part No. 7000314
4
2
3
2
6
NOTE: Item 1 is made up of items 2 - 4
3
Item Part Description Qty. No.
1
1 0503849 Bracket 1
2 2040130 Male Adapter, Barbed 1/4” 2
2
3 See Below for Strainer Parts Identification
4 2170113 Regulator, Pressure 1
5 7000306 Gauge, Water Pressure 1
6 2190129 Nipple, 1/4” NPT x 1/4” NPT 1
7 2110104 Clamp, Worm (not shown) 2
5
Item Part Description Qty. No.
1 7000333 Water Line Strainer Kit 1
2
2 2040130 Male Adapter, Barbed 1/4” 2
3 7000334 Replacement Screen and O-ring kit 1
4 2110104 Clamp, Worm (not shown) 2
30
P/N 1010699 Rev. M 12/06
Page 31
WIRING DIAGRAMS
54
21
POWER
SWITCH
GND
GRN
TERMINAL
POWER
BLOCK
CORD
WHT
BLK
WHT
T6
T5
SOLENOID
PUMP
OR
120V 230V
WHT
BLK
WHT
BLK
BLK
MOMENTARY
SWITCH
T1
T2
T4
#
#
ORG
BRN
BRN
BLU
GND
(PUMP ONLY)
YEL
RED
T7
T3
213+
4-
BLU
DIODE
(PUMP ONLY)
BLK
#
6
2
1
TRANSFORMER
4
5
8
10
#
# 18 GA. AWM-105°C
BLK/BRN
WHT/BLU
GRN
GRN-YEL
UNLESS OTHERWISE SPECIFIED.
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C
HEATER
THERMOSTAT
HI-LIMIT
CONTROL
THERMOCOUPLE
22 GA. AWM-105°C
S.S. RELAY
BOARD
54
21
POWER
SWITCH
GND
TERMINAL
BLK/BRN
WHT/BLU
GRN
GRN-YEL
POWER
BLOCK
CORD
WHT
BLK
TRANSFORMER
10
1
5
8
6
HEATER
WHT
THERMOSTAT
HI-LIMIT
CONTROL
2
4
T6
T5
THERMOCOUPLE
230V
WHT
BLK
# WHT
# BLK
BLK
MOMENTARY
SWITCH
T1
T2
T4
#ORG
#ORG
BRN
BRN
BLU
GND
YEL
RED
S.S. RELAY
T7
T3
213+
4-
BOARD
BLU
LIGHT
FLOAT SW.
BLUE
VIOLET
# BLK
WHT
DIODE
WHT
WATER
PUMP
120V
# 18 GA. AWM-105°C
UNLESS OTHERWISE SPECIFIED.
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C
22 GA. AWM-105°C
MS-150/155/250/255
MIRACLE STEAMER
P/N 1010699 Rev. M 12/06
MS-355
31
Page 32
A.J. Antunes & Co.
Headquarters/Manufacturing
180 Kehoe Boulevard
Carol Stream, Illinois 60188
USA
Phone (630) 784-1000
Toll Free (800) 253-2991
Fax: (630) 784-1650
Antunes Equipment
Manufacturing (Suzhou) Ltd.,
9 Hou Ju Road, Building #24,
S&T Park, SND
Suzhou, Jiangsu, China 215011
Phone: 86-512-6841-3637
Fax: 86-512-6841-3907
www.ajantunes.com
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or person nel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This warranty does not cover consumable items such as the Platen, Release Sheets, Conveyor Belt Wraps, gaskets, O­rings, light bulbs, nor does it cover water contaminant problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This war
ranty does not pay travel, mileage, or any other charges for an Authorized Service Agency to reach the equipment location.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
-
-
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD­ING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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