Antunes, AJ MS-150, MS-155 User Manual

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9100420 9100424 9100426 9100425 9100428 9100430 9100432 9100433 9100436 9100438 9100439 9100450 9100452 9100456 9100458 9100460 9100462 9100466 9100468 9100480 9100486
MIRACLE STEAMER
P/N 1010699 Rev. M 12/06
Models MS-150/155,
MS-250/255 & MS-355
MS-255 Shown
Owner’s Manual
MIRACLE STEAMER
TABLE OF CONTENTS
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important safety information .....................................3
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Model Designation .....................................................5
Dimensions ................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Model MS-150/155 & MS-355 ...................................8
Models MS-250/255 ..................................................9
Operation ...................................................................10
General (All Units Except MS-150/250
Mfg. #9100424, 432, 433 & 439) .......................... 10
OWNER INFORMATION
General
The Miracle Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next.
This manual provides the safety, installation and oper ating procedures for the Miracle Steamer. We recom mend that all information contained in this manual be read prior to installing and operating the unit.
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General (MS-150/250 - Mfg. #9100424, 9100432,
433, & 9100439 Only) ........................................... 10
Operating Instructions (Except MS-150/250
Mfg. #9100424, 432, 433, & 439) ...........................11
Operating Instructions (for MS-150/250
Mfg. #9100424, 432, 433, & 439 ONLY) .................11
Programming ........................................................... 11
Hi-Limit Reset Button ............................................. 13
Status Indicator LEDs ............................................. 13
Fault Codes ............................................................ 13
Maintenance .............................................................. 14
Daily ........................................................................ 14
Monthly ................................................................... 14
Technical Theory of Operation ............................... 18
Troubleshooting .......................................................19
Replacement parts ...................................................22
Wiring diagrams .......................................................31
Limited Warranty ......................................Back Cover
If the unit arrives damaged, contact the carrier imme­diately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
are
Your Miracle Steamer is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free opera tion.
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Warranty Information
Please read the full text of the Limited Warranty in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Moisture damage to electrical components.
• Damage from tampering with, removal of, or changing any preset control or safety device.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.
IMPORTANT! Keep these instructions for future reference. If the unit changes owner-
ship, be sure this manual accompanies the equipment.
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P/N 1010699 Rev. M 12/06
MIRACLE STEAMER
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
IMPORTANT SAFETY INFORMATION
Refer to the service agency directory and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-630-784-1000 if you have trouble locating your local authorized service agency.
1-877-392-7854 or
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Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the Miracle Steamer.
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
WARNING
WARNING
P/N 1010699 Rev. M 12/06
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MIRACLE STEAMER
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend ed use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• The equipment should be grounded accord ing to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor dance with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
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- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• This equipment is to be installed to com ply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent, or a similarly qualified person.
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam age to the stainless steel finish.
• To ensure proper steaming characteristics, some calcium/mineral deposits must be pres ent on the generator surface. If, during clean ing, the surface does become free of calcium/ mineral deposits, one approved method is to add plain tap water to the surface and allow it to boil off. This will ensure proper steam ing characteristics by creating a thin layer of deposits on the surface.
Chlorides or phosphates in cleansing agents
• (such as bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty.
The following tips are recommended for main tenance of your stainless steel equipment,
- Always use a soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routine cleaning should be done daily using soap, ammonia detergent and water.
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
- Hard water spots should be sponged using a vinegar solution.
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P/N 1010699 Rev. M 12/06
WHT
BLK
GRN
SPECIFICATIONS
MIRACLE STEAMER
Electrical Ratings
Model Mfg.
Number
MS-150CV 9100420 208 3300 15.9 50/60
MS-150CV 9100424 208 3300 15.9 50/60
MS-150CV 9100426 230 3300 14.4 50/60
MS-150CF 9100425 120 1800 15.0 50/60
MS-150HC 9100428 230 3300 14.4 50/60
MS-250CV 9100430 208 3300 15.9 50/60
MS-250CV 9100432 208 3300 15.9 50/60
MS-250CV 9100433 230 3300 14.4 50/60
MS-250CV 9100436 230 3300 14.4 50/60
MS-250HC 9100438 230 3300 14.4 50/60
MS-250CF 9100439 120 1800 15.0 50/60
MS-155CV 9100450 208 3300 15.9 50/60
MS-155CF 9100452 120 1800 15.0 50/60
MS-155CV 9100456 230 3300 14.4 50/60
MS-155HC 9100458 230 3300 14.4 50/60
MS-255CV 9100460 208 3300 15.9 50/60
MS-255CF 9100462 120 1800 15.0 50/60
MS-255CV 9100466 230 3300 14.4 50/60
MS-255HC 9100468 230 3300 14.4 50/60
MS-355CV 9100480 208 3300 15.9 50/60
MS-355CV 9100486 230 3300 14.4 50/60
Voltage Watts
Amps Hertz
Electrical Cord & Plug Configurations
Letter
Code*
C
H
(H)C** CEE 7/7, 16 Amp.,
(C)F*** 5-15P, 15 Amp.,
(C)V*** 6-20P, 20 Amp.,
* Used in Model Designation ** Indicates that the plug comes with a Harmonized Cord *** Indicates that the plug comes with a Commercial Cord
Description Configuration
Commercial Cord
Harmonized Cord
250 VAC
(Assembly Only).
120 VAC.,
Non – Locking
(Assembly Only).
250 VAC., Non –
Locking (Assembly
Only).
Model Designation
MS-150XX
TYPE OF POWER CORD
H = HARMONIZED C = COMMERCIAL
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
P/N 1010699 Rev. M 12/06
TYPE OF PLUG
C = CEE 7/7 Schuko F NEMA 5-15P V = NEMA 6-20P
50 = Timer/Spatula Model 55 = Timer/Drawer Model
1 = Self-Contained Water Tank 2 = Direct Water Hook-Up 3 = Front Water Drawer
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MIRACLE STEAMER
Dimensions
MS-150/155 & MS-250/255
SPECIFICATIONS (continued)
9-1/2”
(234 mm)
MS-355
17-1/8” (435 mm)
20-3/4”
(527 mm)
17-1/8” (435 mm)
25” (635 mm)
9-1/2”
(234 mm)
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P/N 1010699 Rev. M 12/06
INSTALLATION
THIS UNIT IS DESIGNED TO OPERATE ON 208 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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THIS UNIT IS DESIGNED TO OPERATE ON 120 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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120 VAC
ONLY
208 VAC
ONLY
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THIS UNIT IS DESIGNED TO OPERATE ON 220-240 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE.
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220-240
VAC ONLY
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MIRACLE STEAMER
Unpacking
1. Remove the unit and all packing materials from the shipping carton.
2. The unit should come with the items listed below:
• Owner’s Manual
• Authorized Service Agency Directory
• Inlet Hose Assembly (MS-250/255 only)
• Spatula Assembly (MS-150/250 only)
• Drawer Assembly (MS-155/255/355 only)
NOTE: If any parts are missing or damaged, con tact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 or 1-630-784-1000.
3. Remove all packing materials and protective cov erings from the unit.
4. Remove and wash all removable parts in soap and water. Rinse with clean hot water and allow to air dry.
5. Wipe all surfaces of the unit with a hot, damp cloth.
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Guard and Mounting Bolt to the Spatula as shown in
Figure 1.
7. Install the Wire Trivet into side slots on Spatula.
8. Re-install all removed parts.
Bolt
Handle
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Handle Guard
Wire Trivet
Spatula
Figure 1. Assembling Handle–MS-150/250 Only
NOTE: Do not use a dripping wet cloth. Wring out before use.
6. MS-150/250 Models: Assemble the
P/N 1010699 Rev. M 12/06
7
MIRACLE STEAMER
R
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READY
ADD
WATER
INSTALLATION (continued)
CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
PLUMBING
NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/mineral deposit build-up and reduce maintenance costs.
CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Filter
Sliding Cover
Indicator Light (Low water)
Tank
Figure 3. Filling Water Tank–MS-355
Model MS-150/155 & MS-355
The MS-150/155 & MS-355 models have a self-con­tained water tank. To fill the self-contained water tank:
1.
MS-150/155: Open the sliding tank cover on top of the unit (Figure 2).
NOTE: Make sure filter inside tank is installed properly.
MS-355: Open the sliding tank drawer on the side
of the unit (Figure 3).
2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters).
3. Close the sliding tank drawer.
Tank
Figure 2. Filling Water Tank–MS-150/155
CAUTION Do NOT overfill the unit water tank. Fill the tank to 90% full ONLY.
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P/N 1010699 Rev. M 12/06
INSTALLATION (continued)
Connect Quick
Disconnect Insert Here
Inlet Hose & Strainer
Assy. (Supplied)
Optional Water Pressure Regulator
with Strainer (P/N 7000314)
Shut Off Valve
(Not Supplied)
Cold
Water
Flow
Flexible Nylon Braided
1/4 " I.D. Tubing (Not Supplied)
Quick
Disconnect
Insert
Worm
Clamp
NOTE: The use of only one strainer is acceptable instead of two.
MIRACLE STEAMER
Models MS-250/255
CAUTION Water pressure must not exceed 30 psi (2.1 kg/ cm2 or 207 kPa). Higher water pressures may cause poor performance or flooding. To reduce water pressure, install a water pressure regulator, and set water pressure to 20-25 psi (1.4 - 1.7 kg/ cm2 or 138 - 172 kPa).
These models require a direct cold water hookup. A Water Inlet Hose and Strainer Assembly (Figure 4) is supplied.
NOTE: Incoming water is controlled by a normally closed (NC) solenoid valve located inside the Steamer’s electrical housing.
1. Turn off the water valve (not supplied) that sup plies water to the unit (Figure 4).
2. Connect the 1/4” (6.5 mm) I.D. Flexible Tubing to the outlet side of the Water Pressure Regulator and secure using the worm clamp as shown in Figure 4.
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3. Turn the water valve on.
4. Over a bucket, press and hold the white plastic tip on the Quick Disconnect Insert (Figure 4) until good, steady water flow is noted (this will purge all air out of the line). Release and note the pres sure on the Water Pressure Regulator gauge. It should read 20-25 PSI. If it reads more or less, adjust the pressure by pulling the black knob upwards and turning it clockwise to increase or counter-clockwise to decrease the water pressure. Push the knob down to lock it in place.
NOTE: When adjusting the knob, you must relieve the existing pressure by pressing the white plastic tip on the Quick Disconnect Insert for 3 seconds. This allows the newly set pressure to register on the gauge. Repeat this until the gauge reads 20-25 PSI.
5. Push the Quick Disconnect Insert into the fitting at the rear of the unit until a “click” is heard (Figure 4).
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NOTE: A Water Pressure Regulator must first be installed as shown in Figure 4. Failure to do so will result in poor steaming and possible flooding. For a single steamer, use Water Pressure Regulator P/N
7000314. For two adjacent steamers, use Water Pressure Regulator P/N 7000235.
P/N 1010699 Rev. M 12/06
Figure 4. Connecting Water Supply to MS-250/255
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MIRACLE STEAMER
UP
DOWN
PRGM
START/STOP
POWER
READY
UP DOWN
SINGLE SHOT
PROGRAM
POWER
READY
OPERATION
General (All Units Except MS-150/250 ­Mfg. #9100424, 432, 433 & 439)
When the Operate button (Figure 5a) is pressed, power is supplied to the water pump (MS-150/155/355) or the solenoid valve (MS-250/255). The pump/solenoid operates and water sprays onto the heated Steam Generator. The water flashes immediately into live steam and shoots down onto the product.
One of two operational modes can be used:
Single Shot or Timed Cycle
SINGLE SHOT
The Operate button is pressed to initiate a single steam shot. The control board applies power to the water pump/solenoid and a “shot” of steam occurs.
TIMED CYCLE
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Start/Stop but ton is pressed, the Control Board applies power to the water pump/solenoid at regular intervals for the dura tion of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
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General (MS-150/250 - Mfg. #9100424, 9100432, 433, & 9100439 Only)
When the Single Shot button (Figure 5b) is pressed, power is supplied to the Solenoid/Water Pump. The solenoid/ water pump operates and water sprays onto the heated Steam Generator. The water flashes imme diately into live steam and shoots down onto the prod uct.
One of two operational modes can be used:
Single Shot or Timed Cycle
SINGLE SHOT
The Single Shot button is pressed to initiate a single steam shot. The Control Board applies power to the Solenoid/Water pump and a “shot” of steam occurs.
TIMED CYCLE
The control is used to set the desired cook time (up to 99 minutes, 59 seconds). When the Operate but ton is pressed, the Control Board applies power to the solenoid at regular intervals for the duration of the displayed cycle time. The display counts down to zero and, when the cycle is complete, sounds an audible signal, and then reverts back to the original programmed cycle time. The unit is ready for the next cycle when the green ready light is on.
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Figure 5a. Operating Controls (all units EXCEPT
MS-150/250 Mfg. #9100424, 9100432, 9100433, &
9100439)
Ready Light
Message Display
Start/Stop Button
Operate Button
Rocker Switch (Power On/Off)
Ready Light
Message Display
Single Shot Button
Operate Button
Rocker Switch (Power On/Off)
Figure 5b. Operating Controls
(MS-150/250Mfg. #9100424, 9100432, 9100433,
&9100439 ONLY)
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P/N 1010699 Rev. M 12/06
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