Antunes, AJ 9300584, 9300582, 9300586, 9300576, 9300570 User Manual

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MANUFACTURING
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EGG STATION
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P/N 1010871 Rev. D 08/05
Model ES-600 & ES-1200
Owner’s Manual
Page 2
EGG STATION (ES-600 & ES-1200)
TABLE OF CONTENTS
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................3
Electrical Ratings .......................................................5
Specifications .............................................................5
Model Designation .....................................................5
Electrical Cord & Plug Configurations .......................5
Dimensions ................................................................6
Shipping Weight ........................................................6
Net Weight .................................................................6
Installation ...................................................................7
Unpacking ..................................................................7
Equipment Setup .......................................................7
OWNER INFORMATION
General
This product cooks/steams a maximum of six or twelve eggs (refrigerated) in approximately 150 seconds and reheats sliced meat for sandwiches. Eggs, within the Egg Rings, are cooked with a combination of heat and steam. With the cover closed, water is poured into a trough on the cover and drips onto a hot Platen produc­ing steam, cooking the eggs. The unit is equipped with audio/visual signals for operation.
This manual provides the safety, installation and oper­ating procedures for the Egg Station. We recommend that all information contained in this manual be read prior to installing and operating the unit.
Your Egg Station is manufactured from the finest mate­rials available, assembled to Roundup’s strict quality standards, and tested at the factory to ensure depend­able trouble-free operation.
Warranty Information
Egg Cooking Procedure ............................................8
Operation .....................................................................8
Preparing Unit ............................................................8
Bacon Timer* .............................................................9
Maintenance ................................................................9
Daily Cleaning ...........................................................9
Checking Cycle Times (Monthly) ............................ 10
Checking Grill Platen Temperature ......................... 10
Troubleshooting .......................................................11
Control Board LEDs ............................................... 12
Green LED Blink Codes ......................................... 12
Wiring Diagram ......................................................... 13
Replacement Parts ...................................................14
LIMITED WARRANTY ...............................Back Cover
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Installation, calibration, or adjustment.
• Normal maintenance outlined in this manual.
• Consumable parts such as Egg Rings, gas­kets, rubber feet, labels, O-rings, light bulbs, etc.
• Malfunction resulting from improper service or maintenance.
• Damage caused by improper installation, abuse, or careless handling.
• Damage from moisture getting into electrical components.
Please read the full text of the Limited Warranty printed on the back cover of this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and not covered under warranty.
• Damage from tampering with, removal of, or changing any preset control or safety device.
• Damage caused by parts or components not provided by A.J. Antunes & Co.
IMPORTANT! Keep these instructions for future reference. If the unit changes owner-
ship, be sure this manual accompanies the equipment.
2
P/N 1010871 Rev. D 08/05
Page 3
EGG STATION (ES-600 & ES-1200)
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment.
Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory and fill in the information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup­plied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854 or 1-630-784-1000 if you have trouble locating your local authorized service agency.
IMPORTANT
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased equipment.
IMPORTANT SAFETY INFORMATION
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the Miracle Steamer.
WARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
WARNING
WARNING
P/N 1010871 Rev. D 08/05
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Page 4
EGG STATION (ES-600 & ES-1200)
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
• Install or locate the equipment only for its intend­ed use as described in this manual. Do not use corrosive chemicals in this equipment.
• Do not operate this equipment if it has a dam­aged cord or plug, if it is not working properly, or if it has been damaged or dropped.
• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed.
• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
- Electrical ground is required on this appli­ance.
- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent.
• Do not clean this appliance with a water jet.
• Do not use a sanitizing solution or abrasive materials. The use of these may cause dam­age to the stainless steel finish.
• Chlorides or phosphates in cleansing agents (e.g. bleach, sanitizers, degreasers or deter­gents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty.
• The equipment should be grounded accord­ing to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.
• All electrical connections must be in accor­dance with local electrical codes and any other applicable codes.
4
P/N 1010871 Rev. D 08/05
Page 5
EGG STATION (ES-600 & ES-1200)
L
IMPORTANT SAFETY INFORMATION (continued)
The following tips are recommended for main­tenance of your stainless steel equipment,
- Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
- Routine cleaning should be done daily using soap, ammonia detergent and water.
SPECIFICATIONS
Electrical Ratings
Model
Number
ES-600HI 9300570 230 2900 12.6 50/60
ES-600HC 9300572 230 2900 12.6 50/60
ES-600 9300576 230 2900 12.6 50/60
ES-1200HI 9300580 230 2900 12.6 50/60
ES-1200HC 9300582 230 2900 12.6 50/60
ES-1200HG 9300584 230 2900 12.6 50/60
ES-1200 9300586 230 290 12.6 50/60
Mfg.
Number
Volts Watts Amp Hertz
- Stains and spots should be sponged using a vinegar solution as required.
- Finger marks and smears should be rubbed off using soap and water.
- Hard water spots should be sponged using a vinegar solution.
Model Designation
ES-600XX or
ES-1200XX
TYPE OF POWER CORD
H = Harmonized
TYPE OF PLUG
C = CEE 7/7 G = BS-1365 Fused/Permaplug I = International Pin & Sleeve
WARNING
ELECTRICAL SHOCK HAZARD. FAILURE TO
FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
CAUTION All electrical connections must be in accordance with local electrical codes and any other appli­cable codes.
Electrical Cord & Plug Configurations
Letter
Code*
(H)C CEE 7/7, 16
(H)G BS-1365 - Fused,
(H)I IEC-309, 16 Amp.,
* Used in Model Designation
Description Configuration
Amp., 250 VAC
(Assembly Only).
Permaplug
16 Amp, 250 VAC
(Assembly Only)
250 VAC., Pin &
Sleeve (Assembly
Only).
AS3112 15
Amp., Australia
(Harmonized Cord)
Image Not Avaliable
P/N 1010871 Rev. D 08/05
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Page 6
EGG STATION (ES-600 & ES-1200)
SPECIFICATIONS (continued)
Dimensions
8 15/16"
(227 mm)
6 3/16"
(157 mm)
18 3/16"
(462 mm)
16 15/16"
(430 mm)
79/32"
(185 mm)
Shipping Weight
• ES-600: 48 lbs (21.7 kg)
• ES-1200: 50 lbs (22.6 kg)
POWER
2'-00"
1
2'-30"
2
START/STOP
READY
BACON
COOKING
16 5/8"
(422 mm)
Net Weight
• ES-600: 41 lbs (18.6 kg)
• ES-1200: 43 lbs (19.5 kg)
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P/N 1010871 Rev. D 08/05
Page 7
EGG STATION (ES-600 & ES-1200)
INSTALLATION
Unpacking
1. Remove unit and all packing materials from ship­ping carton.
NOTE: If any parts are missing or damaged, con­tact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (Toll free in the U.S. and Canada) or 630-784-1000.)
2. Remove information packet.
3. Remove all packing materials and protective cov­erings from the unit.
4. Wipe all surfaces of the unit with a hot damp cloth.
NOTE: Do not use a dripping wet cloth. Wring it out before use.
5. Clean the Egg Rings, Egg Rack, cover and ser­vice pans in hot, soapy water. Rinse in clear water and allow to air dry.
6. Reassemble all parts to unit.
Equipment Setup
When placing the unit into service, pay attention to the following guidelines:
• Make sure power to the unit is off and the unit is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or counter.
• Place the unit on a sturdy, level table or other work surface. Turn off the Rocker Switch (power On/Off) before proceeding.
CAUTION All electrical service connections must be in accordance with local electrical codes and any other applicable codes.
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.
• Do not use an extension cord with this appli­ance.
• The unit should be grounded according to local electrical codes to prevent the possibil­ity of electrical shock. It requires a grounded receptacle with separate electrical lines, pro­tected by fuses or circuit breaker of the proper rating.
• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.
IMPORTANT When installing the unit, use a leveler to ensure that the table/cart is level and that the unit is level when placed. If necessary, adjust the two front bottom legs of the unit to level it. Failure to level the table and/or unit may result in unevenly cooked product.
Ensure that the line voltage corresponds to the stated voltage on the unit’s specification label. If unsure, have an electrician confirm correct line voltage before connecting unit.
P/N 1010871 Rev. D 08/05
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Page 8
EGG STATION (ES-600 & ES-1200)
OPERATION
Preparing Unit
1. Turn the Rocker Switch (power On/Off) to ON (Figure 2).
2. Place Egg Ring into Egg Rack (Figure 3).
3. Vertically place the pins of the Egg Rack into the slots that are attached to the cover.
4. Check to see that all Egg Rings are seated flat on the Platen surface.
5. Ensure that the Egg Rack and cover are in the down position while the cooker warms up.
6. Put melted butter (or equivalent) in one Service Pan (if desired) and slide Service Pan into tray on right side of unit.
7. Slide second Service Pan into tray for use as Platen scrapings collector (if desired).
8. Allow the unit to preheat for approximately 20-30 minutes.
NOTE: The Ready Indicator Light will flash while the unit is heating up and will stay on after the unit reaches operating temperature.
3. Make sure the grill is clean and free of all extra butter, oils, or egg product.
4. Raise the Top Cover and brush the Egg Rings and Grill surface with melted butter or equivalent.
5. Crack the eggs into the Egg Rings from right to left as shown in Figure 1 below, starting at the row closest to the front of the unit.
To ensure proper cooking, place eggs into rings in numerical
FIFO (First in,
first out) The
first egg in
should always
be the first egg
out
order from 1 to 12 as shown below.
10
7
4
1
11 1 2
89
be the last egg
56
23
Front of Unit
LILO (Last in,
last out) The
last egg in
should always
out
Egg Cooking Procedure
Read these instructions prior to cooking eggs.
1. Ensure that the unit is set on a level surface.
2. Verify that the unit itself is level so that water does not run from one side to the other. Adjust the legs as needed to level the unit.
Trough
Cover
Assembly
(12 Egg)
Egg Rack
Cracker
(12 Egg)
Egg
Egg Ring
Egg
Cracker
Figure 1. Egg Cooking Procedure
2'-00"
1
2'-30"
POWER
2
START/STOP
Figure 2. Operating Controls
Trough
Cover
Assembly
(6 Egg)
Egg Ring
Egg Rack
(6 Egg)
READY
BACON
COOKING
Figure 2. Cover Assembly (12 and 6 Egg)
8
P/N 1010871 Rev. D 08/05
Page 9
EGG STATION (ES-600 & ES-1200)
OPERATION (continued)
Bacon Timer*
If, during the standby mode, the blue Bacon LED light is not lit, it means that the Bacon Timer is disabled. To enable the Bacon Timer, with the unit turned on, press the Time 1 and Time 2 buttons simultaneously for 3 or more seconds. The blue Bacon LED light will light up. The Bacon Timer is now enabled.
To disable the Bacon Timer, press the Time 1 and Time 2 buttons simultaneously for 3 or more seconds. The blue Bacon LED light will turn off. The Bacon Timer is now disabled.
MAINTENANCE
WARNING Turn the unit off, disconnect the power source and allow the unit to cool down before performing any service or maintenance on the unit.
CAUTION Chlorides or phosphates in cleansing agents (e.g. bleach, sanitizers, degreasers or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stain­less steel equipment:
If the Bacon Timer is enabled, an audio signal will sound for a few seconds and the blue Bacon LED light will begin to flash 30 seconds before the end of the Cooking cycle. During this time, the product should be placed on the front part of the grill so that it will heat for 30 seconds. The Bacon LED light will continue to flash until the end of the cooking cycle.
*ES-600 units are designed to operate with the Bacon Timer enabled.
ES-1200 units are designed to operate with the Bacon Timer disabled.
CAUTION Do not use a sanitizing solution or abrasive mate­rials. The use of these may cause damage to the stainless steel finish.
CAUTION If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label.
Daily Cleaning
1. Turn the Rocker Switch (power On/Off) to OFF, unplug the power cord, and allow the unit to cool down before proceeding.
• Always use soft, damp cloth for cleaning, rinse with clear water and wipe dry. When required, always rub in direction of metal polish lines.
• Stains and spots should be sponged using a vinegar solution.
• Finger marks and smears should be rubbed off using soap and water.
• Hard water spots should be sponged using a vinegar solution.
P/N 1010871 Rev. D 08/05
2. Scrape the Platen surface clean of any residue.
3. Wipe the entire Platen surface clean with damp grill cloth.
4. Wipe the entire cooker cabinet clean with clean, damp cloth.
NOTE: Do not use a dripping wet cloth. Wring the cloth out before use.
5. Clean the Egg Rings, Egg Rack, Cover, and Service Pans in hot, soapy water. Rinse these items in clear water and allow to air dry.
6. Reassemble the unit.
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Page 10
EGG STATION (ES-600 & ES-1200)
MAINTENANCE (continued)
Checking Cycle Times (Monthly)
CAUTION: Grill surfaces will be hot. Care should be taken when operating this piece of equipment.
NOTE: A stopwatch is required for this procedure.
1. Turn the Rocker Switch (power On/Off) to ON. Allow the unit to preheat for 30 minutes.
2. Ensure that the #1 Time Selector Button (2’-00”) is lit. If not, press and release the #1 button. This button should now be lit.
3. With the stopwatch in hand, press and release the Start/Stop cycle switch and start the stopwatch.
4. Record the time when the Bacon light begins to flash (if the Bacon Timer is enabled). Then, record the time when the Cooking light turns off.
5. Repeat this test with the Time Selector button set at 2’-30”.
When set at 2’-00”, the Bacon light should flash
at 1 minute and 30 seconds (90 seconds), and the Cooking light should turn off at 2 minutes (120 seconds).
Checking Grill Platen Temperature
NOTE: A pyrometer is required for this procedure.
WARNING This procedure exposes you to hot surfaces. Use extreme care when performing procedure to avoid personal injury.
1. Move the cover and the Egg Rack by lifting the whole assembly until clear of the base.
2. Turn the Rocker Switch (power On/Off) to the ON position. Allow 30 minutes for the unit tempera­ture to stabilize.
3. Using a pyrometer, measure the temperature at the middle of the Platen surface (Figure 4). The temperature should be 250° F (121° C) to 300° F (149° C)
If temperature is within range, proceed to Step 4.
If temperature is above or below range, call your
Authorized Service Agency.
4. Turn the Rocker Switch (power On/Off) to the OFF position.
When set at 2’-30”, the Bacon light should flash
at 2 minutes (120 seconds), and the Cooking light should turn off at 2 minutes and 30 seconds (150 seconds).
All times are to be within +/- five (5) seconds.
6. Turn the Rocker Switch (Power On/Off) to OFF.
Grill
Platen
Figure 4. ES-600 Shown
5. Reinstall cover and Egg Rack and cover.
2'-00"
1
2'-30"
POWER
2
NOTE: The following are the factory pre-set cooking times.
Time Button 1: 2 minute cooking time.
Time Button 2: 2 minutes and 30 seconds cooking time.
START/STOP
READY
BACON
COOKING
Figure 3. Time Selector Switch
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P/N 1010871 Rev. D 08/05
Page 11
EGG STATION (ES-600 & ES-1200)
TROUBLESHOOTING
WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip­ment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem Possible Cause Corrective Action
Unit fails to operate and control panel lights fail to signal on.
Unit fails to heat. Loose connections. Contact your maintenance person or an
Eggs do not cook prop­erly.
No power/low power. Make sure the Rocker Switch (power On/Off)
is ON and the power cord is locked into place. Check the main circuit breakers.
Inoperable electrical outlet. Plug the power cord into a different outlet of
same amperage rating.
Inoperable Rocker Switch (power On/Off) .
Inoperable Power Cord.
Loose connections.
Inoperable Platen.
Low voltage.
Inoperable Hi-Limit Thermostat.
Inoperable Thermocouple.
Inoperable Solid State Relay.
Using refrigerated eggs and the time selector switch is set for 2’ 00”.
Time selector switch is set for 2’ 30” (eggs overcooked).
Incorrect amount of water added to trough in cover.
Platen Temperature is too low or too high.
Loose connections. Contact your Authorized Service Agency. Unit/Table is not level Level the table and unit as necessary.
Contact your maintenance person or an Authorized Service Agency.
Authorized Service Agency.
Set time selector switch to 2’ 30” when using refrigerated eggs.
Set time selector switch to 2’ 00” when using room temperature eggs.
Fill trough in cover with water before starting time cycle.
Check temperature according to the Maintenance section of this manual..
Eggs sticking to Platen. Dirty Platen. Clean Platen.
Insufficient butter being used. Refer to the Operating section of this manual.
Eggs sticking to Egg Rings.
Not signaling on “Bacon” or “Ready”.
If the troubleshooting steps listed do not solve your problem, contact an A.J. Antunes Authorized Service Agency for further assistance.
P/N 1010871 Rev. D 08/05
Insufficient butter being used. Refer to the Operating section of this manual.
Dirty Egg Rings. Do not use an abrasive scrubbing pad to clean
Inoperable Egg Ring. Replace Egg Ring.
Inoperable indicator light or audio signal.
Inoperable Control Board.
Loose connection. Bacon Timer is disabled Enable the Bacon Timer according to the
11
Egg Rings.
Contact your maintenance person or an Authorized Service Agency.
Operation Section of this manual
Page 12
EGG STATION (ES-600 & ES-1200)
TROUBLESHOOTING (continued)
Control Board LEDs
The Control Board has three onboard LEDs (Figure
5) to determine the status of the unit and to assist in troubleshooting.
Green (Diagnostic): The LED should be off in normal operation however, if any of the 5 potential faults are detected by the Control Board, this LED will repeatedly blink either 1 through 5 times with a 2 second pause in between (refer to the Green LED Blink Codes section below).
Yellow (Audio): When lit, This LED indicates that the Control Board is supplying approximately 10-15 VDC to the audio signal. The audio signal should sound when this LED is lit.
Red (Heat): When lit, this LED indicates that the Control Board is calling for heat by supplying VDC to terminals 3(+) and 4(-) of the Solid State Relay. When off, it means that the grill platen is up to operating tem­perature and satisfied
Green LED Blink Codes
STATUS
Green
Yellow
Red
GRN
YELL
RED
HEAT
Figure 5. Control Board
LEDs
CR4CR6 CR5
Solid State
Relay
LED
BUZZ
Figure 6. Solid State
Relay
TUV
PRODUCTSERVICE
1/L1
Bauart
.
gapruit
4/A2-
50 AMP 24-280VAC
Crouzet
GN
841
37220
3-3
2VDC
2/T1
R
+3/A1
NOTE: During heat mode, this Red LED is very dim, so it may be difficult to verify if the Control Board is, or is not, calling for heat. It is recommended that you observe the small round green LED on the Solid State Relay (Figure 6)for mode and diagnostic purposes. When the green LED on the Solid State Relay is on, it means that the Control Board is call­ing for heat. When off, it means that the Control Board is NOT calling for heat. Typically, the VDC at the Solid State Relay will be less than 1.0 VDC when measured, but may vary because of different quality VOMs. Therefore, it is recommended that you DO NOT attempt to measure the VDC at the Solid State Relay for diagnostic purposes.
Control Board LED Activity
The Green LED blinks on and off 1 time, pauses for 2 seconds, and repeats
The Green LED blinks on and off 2 times, pauses for 2 seconds, and repeats.
The Green LED blinks on and off 3 times, pauses for 2 seconds, and repeats.
The Green LED blinks on and off 4 times, pauses for 2 seconds, and repeats.
The Green LED blinks on and off 4 times, pauses for 2 seconds, and repeats.
Unit State Condition
The EEPROM memory on the Control Board is corrupted.
The ambient temperature within the control compartment has exceeded 155º F (68º C). Verify that there is proper air ventilation all around the unit and that it is not near a significant heat source.
Open or disconnected Thermocouple. In this state, the unit turns off the control signal to the Solid
The supply voltage to the unit is below 160 VAC or above 265 VAC.
The 50/60 Hz signal has been lost due to a loose, disconnected, or an open wire harness/wiring on the AC Isolator Board, or from the AC Isolator Board to the Control Board.
In this state, the unit turns off the control signal to the solid state relay and disables all front buttons and lights. The unit will not heat up. This continues until the defaults are reloaded into memory. To reload the defaults, turn the unit off, press and hold the Time 2 button, turn the unit back on, and release the button.
In this state, the unit turns off the control signal to the solid state relay and disables all front buttons and lights. The unit will not heat up. This continues until the ambient temperature within the electrical compartment drops below 140º F (60º C) and the unit is turned off and back on.
State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the Thermocouple is reconnected or replaced, and the unit is turned off and back on.
In this state, the unit turns off the control signal to the Solid State Relay and disables all front buttons and front lights. The unit will not heat up. This continues until the supply voltage is within the proper limits and the unit is turned off and back on.
In this state, the unit turns off the control signal to the Solid State Relay and disables all front buttons and lights. The unit will not heat up. This continues until the 50/60 Hz signal is reapplied and the unit is turned off and back on.
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P/N 1010871 Rev. D 08/05
Page 13
POWER
CORD
BLK/BRN
WHT/BLU
GRN/
GRN-YEL
BLK
EGG STATION (ES-600 & ES-1200)
WIRING DIAGRAM
NOTE: ALL WIRES TO BE 14 GA. TFE-200°C
UNLESS OTHERWISE SPECIFIED.
# 18 GA. TFE-200°C
22 GA. TFE-200°C
2
T1
T2
3
SSR
1
4
RED
BLK
WHT
GND
BLK
TERMINAL
GRN
GND
12
54
POWER
SWITCH
BLOCK
BLK
WHT
GRN
GRN
HEATER
LINE LOAD
FILTER
WHT
WHT
BLK
HI-LIMIT
THERMOSTAT
BLK
WHT
ISOLATOR
BOARD
WHT
SWITCH
BOARD
TRANSFORMER
T4
T3
THERMO-
COUPLE
12VAC230VAC
ORG
# YEL
# YEL
MOMENTARY
SWITCH
P1
P3 P4
YEL
BLK
READY
P2
CONTROL
BOARD
BLK
T2
GRN
T1
BLUE
BACON
BLK
BLK
COOKING
P/N 1010871 Rev. D 08/05
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Page 14
EGG STATION (ES-600 & ES-1200)
REPLACEMENT PARTS
12a
28
65
13a
48
31
12
27
14a
45
28
65
48
27
45
11
1
13
31
14
3
24
66
5
21
4
19
54
25
51
53
63
62
52
26
29
56
57
15
2
7
69
59
60
61
18
58
55
16
64
18
14
P/N 1010871 Rev. D 08/05
Page 15
EGG STATION (ES-600 & ES-1200)
REPLACEMENT PARTS (continued)
Item Part Description Qty. No.
1 0021327 Nose Piece Weldment 1 2 210K230 Bumper, Recess Leg 1” 1 (Set of 4 including 4 screws) 3 7000379 Grill Platen 1 4 040P138* Lock-nut, Conduit - 1/2” NPT 1 5 0400315 Strain Relief - Cord Connector 1 7 0010192 Service Pan 2 11 0502900 Bracket , Sensor 1 12 7000363 Cover, Rack, & Ring Assembly 1 12a 7000261 Cover, Rack, & Ring Assembly 1 13 7000451 Cover, 12 Egg 1 (Includes 28, 48, 65) 13a 7000453 Cover, 6 Egg 1 (Includes 28, 48, & 65) 14 7000452 Rack, 12 Egg Ring 1 (Includes 27 & 45) 14a 7000454 Rack, 6 Egg Ring (Incl. 27 & 45) 1 15 0021324 Panel, Base 1 16 0021325 Housing, Main 1 18 0504075 Cover, Insulation 2 19 0021326 Rear Panel Weldment 1 21 0504078 Bracket, Hi-Limit 1 24 0700437 Power Cord, Harmonized 1 16 Amp, IEC 309 0700453 Power Cord, Harmonized 1 16 Amp, CEE 7/7 0700694 Power Cord Assembly 1 (AS3112 Australian plug) 25 1001100 Label, Control 1 26 210K122 Adj. Leg Kit (4 pack) 1 27 2100137 Knob Ball 1 28 2100138 Knob-Ball 1 29 210K108 Rubber Tip Kit (4 pack) 1 31 2130111 Egg Ring (single) 12/6 213K101 Egg Ring (Pkg. of 6) 1/2 33 300P102* Nut, Speed #8-32 “U” 1 37 306P113* Screw, Mach. 2 #6-32 x 5/8” Sltrshd 38 306P123* Screw, Mach. 4 #6-32 x 7/8” Sltrshd 2 39 306P130* Nut, Hex KEPS #6-32 6 40 308P102* Washer, Int. Tooth #8 1 41 308P104* Scr, Mach 1 #8-32 x 3/8” Sltrshd
Item Part Description Qty. No.
42 308P143* Nut, Hex KEPS #8-32 1 43 308P157* Screw, Tap #8-32 x 3/8” 1 44 310P102* Washer, Int Tooth-lock #10 2 45 310P109* Scr, Mach 1 #10-32 x 3/8” Sltrshd 46 310P136* Scr, Mach. 1 #10-32 x 1 and 1/4” Slpanhd 47 310P149* Scr, Mach. 1 #10-32 x 7/8” Slpanhd 1 48 325P103* Scr, HXCAP 1/4-20 x 3/4” 1 49 325P104* Washer, Flat 1/4” S/S 1 50 325P109* Scr, Hxcap 1/4-20 x 3/4” 1 51 4010137 Switch, Rocker (25A-250V) 1 52 4010187 Transformer, Stepdown (240V/12) 53 4010190 Switch, Momentary 1 54 4010193 PC-Board, Switch-Two Button 1 55 7000272 Thermostat, Hi-Limit 1 56 4050229 Line Filter 1 57 7000370 Solid State Relay 1 58 7000136 Terminal Block, 3-Pole 1 59 4060362 LED, Snap-in (Green - Ready) 1 60 4060363 LED, Snap-in (Yellow - Cooking) 1 61 4060385 LED, Snap-in (Blue - Bacon) 1 62 7000390 Control Board 1 63 7000391 A/C Line Isolator Board 1 64 0400337 Insulation 1 65 2120111 Spacer 1 66 4050214 Thermocouple 1 67 2180111 Plastic Dispensing Bottle 1 (not shown) 68 213K115 Spatula, Scraper and Brush Kit 1 (not shown) 69 0011251 Heat Sink Assembly 1 70 0700648 Wire Set, Main (not shown) 1 71 0700655 Wire Harness/PCB-LEDs 1 (not shown) 72 0700656 Wire Harness/PCB-Isoloator BD 1 (not shown) 73 0700657 Wire Harness/PCB-2 Button Bd 1 (not shown)
* Available only packages of 10.
P/N 1010871 Rev. D 08/05
15
Page 16
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued proper operation of the units, follow the maintenance procedure outlined in the Owner’s Manual.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not include overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the Equipment. This warranty does not cover consumable items such as egg rings, gaskets, O-rings, and light bulbs. Nor does it cover water contaminant problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not pay travel, mileage, or any other charges for an authorized service agency
to reach the equipment location.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspec­tion should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR­POSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDEN­TAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
A.J. Antunes & Co.
Headquarters/Manufacturing
180 Kehoe Boulevard
Carol Stream, Illinois 60188
Phone (630) 784-1000
Toll Free (800) 253-2991
Fax: (630) 784-1650
www.ajantunes.com
USA
Antunes Equipment
Manufacturing (Suzhou) Ltd.,
9 Hou Ju Road, Building #24,
S&T Park, SND
Suzhou, Jiangsu, China 215011
Phone: 86-512-6841-3637
Fax: 86-512-6841-3907
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