Antunes CM-100 User Manual
POWER
USE R.O. WATER SUPPLY ONLY
READY
STEAMING
CYCLE
START
CM-100
cheese melter
owner’s manual
Manufacturing Numbers:
9100416
www.ajantunes.com
P/N 1011175 Rev. A 01/12
Table of Contents
General .................................................. 2
Warranty Information ............................. 2
Service/Technical Assistance ...................2
Important Safety Information ................. 3
Warnings ................................................ 3
Specifications ......................................... 4
Installation ............................................. 5
Plumbing ................................................ 5
Operating Instructions ............................ 6
Hi-Limit Thermostat ................................ 6
Daily Cleaning ........................................ 7
Monthly Cleaning ................................... 7
Calibration ............................................. 8
Troubleshooting...................................... 9
Wiring Diagram ...................................... 11
Replacement Parts ..................................12
Notes ...................................................... 14
Limited Warranty .................................... 16
GENERAL
The Taco Bell CM-100 Cheese Melter produces
steam to quickly heat and melt cheese for a
variety of products. Simple push-button action
delivers a single-shot of super-heated steam.
Because the amount of steam is always consistent, this unit removes the guesswork and
produces a uniform finished product from one
operator to another.
This manual provides the safety, installation,
and operating procedures for the Cheese
Melter. We recommend that all information
contained in this manual be read prior to
installing and operating the unit.
Your Cheese Melter is manufactured from the
finest materials available and is assembled
to Roundup’s strict quality standards. This
unit has been tested at the factory to ensure
dependable trouble-free operation.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with the
installation or operation of your unit, contact
your local Roundup Authorized Service Agency.
Fill in the information below and have it
handy when calling your Authorized Service
Agency for assistance. The serial number is on
the specification plate located on the rear of
the unit.
Purchased From
Date of Purchase
IMPORTANT
A.J. Antunes & Co. reserves the right
to change specifications and product
design without notice. Such revisions do
not entitle the buyer to corresponding
changes, improvements, additions or
replacements for previously purchased
equipment.
IMPORTANT
Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the
equipment.
WARRANTY INFORMATION
Please read the full text of the Limited
Warranty in this manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with
them. Save all packing materials when filing a
claim. Freight damage claims are the responsibility of the purchaser and are not covered
under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in
this manual.
• Malfunction resulting from improper
maintenance.
• Damage caused by abuse or careless
handling.
• Damage from moisture into electrical
components.
• Damage from tampering with, removal
of, or changing any preset control or
safety device.
Model Number
Serial Number
Manufacturing Number
Use only genuine Roundup replacement parts
in this unit. Use of replacement parts other
than those supplied by the manufacturer will
void the warranty. Your Authorized Service
Agency has been factory trained and has a
complete supply of parts for this unit.
Visit www.ajantunes.com or contact the factory at 1-630-784-1000 to locate your nearest
Authorized Service Agency.
Refer to the service agency directory packaged
with your manual and fill in the information
below.
Authorized Service Agency
Name
Phone Number
Address
2
P/N 1011175 Rev. A 01/12
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe operation of the unit.
• Read all instructions before using
equipment.
• For your safety, the equipment is furnished with a properly grounded cord
connector. Do not attempt to defeat
the grounded connector.
• Install or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
• Do not operate this equipment if it
has a damaged cord or plug, if it is
not working properly, or if it has been
damaged or dropped.
• This equipment should be serviced by
qualified personnel only. Contact your
nearest Authorized Service Agency for
adjustment or repair.
• Do not block or cover any openings on
the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge
of table or counter.
• Turn the power off, unplug the power
cord, and allow unit to cool down
before performing any service or
maintenance on the unit.
• The procedures in this manual may
include the use of chemical products.
These chemical products will be
highlighted with bold face letters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for
the appropriated Material Safety Data
Sheets (MSDS).
• The equipment should be grounded
according to local electrical codes to
prevent the possibility of electrical
shock. It requires a grounded receptacle with separate electrical lines,
protected by fuses or circuit breaker of
the proper rating.
• All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
• Do not clean this appliance with a
water jet.
WARNINGS
Be advised of the following warnings when
operating and performing maintenance on
this unit.
• If the supply cord is damaged, it must
be replaced by an authorized service
agent or a similarly qualified person in
order to avoid a hazard.
• Do not modify the power supply cord
plug. If it does not fit the outlet, have
a proper outlet installed by a qualified
electrician.
• Do not use an extension cord with this
appliance.
• Electrical ground is required on this
appliance.
• Check with a qualified electrician if
you are in doubt as to whether the
appliance is properly grounded.
• If a chemical cleaner is used, be sure
it is safe to use on cast aluminum.
Observe all precautions and warnings
on product label.
• Inspection, testing, and repair of electrical equipment should only be performed by qualified service personnel.
• This equipment is to be installed to
comply with the basic plumbing code
of the Building Officials and Code
Administrators, Inc. (BOCA) and the
Food Service Sanitation Manual of the
Food and Drug Administration (FDA).
• Water pressure must not exceed 25
psi (1.7 kg/cm2 or 172 kPa). Higher
water pressures may cause poor performance or flooding. To reduce water
pressure, install a water pressure regulator and set water pressure to 20–25
psi (1.4–1.7 kg/cm2 or 138–172 kPa).
To order a water pressure regulator
from our Authorized Service Agency,
order P/N 7000314 for one unit or P/N
7000235 for two units.
• To ensure proper steaming characteristics, some calcium/mineral deposits
must be present on the generator
surface. If during cleaning, the surface
does become free of calcium/mineral
deposits, mix one cup tap water with
2 tablespoons of baking soda and
slowly pour 1/4 cup of the solution
onto the generator surface. This may
have to be repeated several times to
ensure proper steaming characteristics
by creating a thin layer of deposits on
the surface. See the Maintenance section of this manual.
• Do not use a sanitizing solution or
abrasive materials. The use of these
may cause damage to the stainless
steel finish.
• Chlorides or phosphates in cleaning agents (e.g. bleach, sanitizers,
degreasers or detergents) could cause
permanent damage to stainless steel
equipment. The damage is usually in
the form of discoloration, dulling of
metal surface finish, pits, voids, holes,
or cracks. This damage is permanent
and not covered by warranty.
• The following tips are recommended
for maintenance of your stainless steel
equipment:
• Always use soft, damp cloth for
cleaning, rinse with clear water
and wipe dry. When required,
always rub in direction of metal
polish lines.
• Routine cleaning should be done
daily with soap, ammonia detergent, and water.
• Stains and spots should be
sponged using a vinegar solution.
• Finger marks and smears should be
rubbed off using soap and water.
• Hard water spots should be
removed using a vinegar solution.
P/N 1011175 Rev. A 01/12
3
SPECIFICATIONS
A
C
USE R.O. WATER SUPPLY ONLY
B
Model &
Mfg No.
CM-100
9100416
Model &
Mfg No.
CM-100
9100416
Width
(A)
17 3/8”
(441 mm)
Volts Watts Amps Hertz Plug Description
208 3300 16 50/60 NEMA 6-20P
Depth
(B)
17 5/8”
(448 mm)
Height
(C)
8 3/8”
(213 mm)
4
P/N 1011175 Rev. A 01/12
Liner
Spatula
Figure 1. CM-100 Spatula Figure 2. Quick Disconnect
INSTALLATION
1. Remove unit and all packing materials
from the shipping carton.
2. The unit should come with the items
listed below:
• Owner’s Manual
• Authorized Service Agency Directory
• Handle and Handle Guard
• Water Quick Disconnect Kit
NOTE: If any parts are missing or damaged, contact Antunes Technical Service
IMMEDIATELY at 1-877-392-7854 or
1-630-784-1000.
3. Remove all packing materials and
protective coverings from the unit.
4. Remove and wash the Spatula and
Liner (Figure 1) in soap and water
by hand. Rinse with clean water and
allow to air dry.
NOTE: Do NOT wash in a power washer.
5. Wipe all surfaces of the unit with a
hot damp cloth.
NOTE: Do NOT use a dripping wet cloth.
Wring out before use.
6. Assemble the Handle and Handle
Guard to the Spatula (Figure 1).
7. Re-install the Spatula.
Handle
Guard
Handle
When placing the Cheese Melter into service,
pay attention to the following guidelines.
• Make sure the power switch is off and
the unit is at room temperature before
plugging in the power cord.
• Do not block or cover any openings on
the unit.
• Do not immerse the power cord or
plug in water.
• Keep the power cord away from
heated surfaces.
• Do not allow the power cord to hang
over edge of table or counter.
Plug the power cord into the appropriate
power outlet. Refer to the specification
plate for the proper voltage.
1. Place the unit on a sturdy, level table
or other work surface..
2. Turn off the power.
3. Ensure the line voltage corresponds to
the stated voltage on the specification
label and power cord warning tag.
4. Connect the unit to the power supply.
USE R.O. WATER SUPPLY ONLY
PLUMBING
The CM-100 requires installation of a reverse
osmosis filtration system for supplying water
to this equipment. To purchase the filtration
system, contact the approved equipment
distributor.
Flexible water line (not supplied) for water
hookup should be 1/4" (6.5 mm) I.D to fit the
quick disconnect (supplied).
NOTE: It is recommended to install an
in-line water strainer (P/N 7000333) to
prevent debris from entering the solenoid
valve. Debris in the solenoid valve will
cause a leaking condition that is not
covered by warranty.
1. Connect the Flexible Tubing to the
Quick Disconnect Insert using the supplied hose clamp.
2. Push the Quick Disconnect Insert into
the female fitting on the back of the
unit until it clicks.
CAUTION
Water pressure must not exceed 25 psi (1.7
kg/cm2 or 172 kPa). Higher water pressures
may cause poor performance or flooding.
To reduce water pressure, install a water
pressure regulator, and set water pressure to
20–25 psi (1.4–1.7 kg/cm2 or 138–172 kPa).
P/N 1011175 Rev. A 01/12
CAUTION
Connect this unit to a cold water supply line
only. Connecting this unit to a hot water
supply line will void the warranty.
5
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