Anetsberger Brothers SLG40 User Manual

Page 1
Anetsberger Br others, Inc.
For ANETS Factory Warranty Service • 800-837-2638
SLG40 shown on standard 6” legs
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
DANGER
!
FRFR
FR
FRFR
YERYER
YER
YERYER
Model
SLG40
Installation,
User Operation,
&
Maintenance
Manual
!
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
!
WARNING
After installation of this equipment, immediately contact your local gas supplier to obtain information about what action to take whenever any person smells gas. Post this information in a prominent location.
Keep this Manual in a Convenient Location for Reference
The Anets SilverLine
Quality Equipment For The Restaurant, Supermarket, and Bakery Industries
Price: $20.00 US
Form: I-302
Rev. 9/03
1
Page 2
!
DANGER
Read these specifications, Code Requirements, Installation Requirements, Instal­lation Instructions, and Operating Instructions very carefully. Failure to follow the Instructions could cause the fryer to malfunction. A fryer malfunction can result in property damage, serious bodily injury, or death.
CONTENTS
Shipping Container Inspection ....................................................... 3
Fryer Gas Supply Specifications.................................................... 3
Fryer Electrical Specifications ....................................................... 4
Figure 1 - Fryer W iring Diagram ............................................ 4
Code Requirements ...................................................................... 4
Figure 2 - Fryer Site Installation Requirements ....................... 5
Installation Requirements............................................................... 6
Fryer Restraining Device Installation Instructions....................... 6
Leg Installation Instructions ..................................................... 7
Figure 3 - Leg Installation ..................................................... 7
Leg Leveling Instructions......................................................... 7
Caster Installation Instructions ................................................. 8
Figure 4 - Caster Installation ................................................. 8
Caster Leveling Instructions .................................................... 8
Gas Connection Instructions.......................................................... 9
Fryer Operation Recommendations ............................................. 10
Fryer Operating Instructions........................................................ 11
Fryer Preparation For Use .................................................... 11
Figure 5 - Draining The Kettle ............................................. 1 1
Lighting Procedure................................................................ 12
Figure 6 - Gas Safety V alve & Control Knob Positions ........ 12
Shutdown Procedure ............................................................ 12
Food Product Frying Time Chart............................................ 13
Daily Cleaning Procedure....................................................... 14
Monthly Maintenance Instructions .......................................... 15
Fryer Troubleshooting Guide .................................................16 - 19
Fryer W arranty ............................................................................ 20
2
Page 3
SHIPPING CONTSHIPPING CONT
SHIPPING CONT
SHIPPING CONTSHIPPING CONT
AINER INSPECTIONAINER INSPECTION
AINER INSPECTION
AINER INSPECTIONAINER INSPECTION
1. Carefully examine the shipping carton for
external damage. When damage is noted, notify the delivery carrier immediately . Save all packing
materials for damage claim examination.
2. If no external damage is noted, remove the
shipping carton from the fryer and examine the
Model Covered By This Manual
Model
SLG40
Standard Accessories furnished in the shipping carton for this fryer include:
2 Fryer Baskets 1 Screen 4 Adjustable Legs 1 Drain V alve Extension 1 Basket Hanger 1 Flue Deflector
Stainless Steel Fryer Kettle
Features
fryer carefully for damage. Place the fryer in a safe location, if damage is noted, so that the freight damage claims adjuster can examine the fryer.
3. Save the shipping container for use during leg/ caster installation. Refer to the Installation Instruc­tions for that procedure.
Optional Accessories available for this fryer include:
Single or Triple Fryer Baskets 1 Set (4) of Casters
FRYER GAS SUPPLY SPECIFICATIONS
Please make sure that your desired fr yer location has gas supply factors that are suitable for this product:
INPUT REQUIRED:
90,000 BTU/Hr *
MANIFOLD PRESSURE
SUPPL Y PRESSURE ***
* - Rating is based on sea level operation. Reduce rating 4% for each 1000 feet above sea level. ** - “W .C. = Inches, W ater Column. *** - Measure Supply Pressure when all other gas-powered equipment is operating.
Gas Supply Inlet Pipe must be ½“ standard gas line. The gas supply inlet line should be as straight as possible (fewest bends or elbows) to obtain the highest available gas pressure at the fryer. Locate this inlet line horizontally at the center of the desired fryer location, approximately 8¼“ above the floor.
Natural Gas Propane
W.C. **
6 W.C., minimum 1 1 W .C., minimum
NOTE: Using a flexible inlet line permits varia­tion in the gas supply line location, both horizontally and vertically .
Anets fryers are only for use with the type of gas specified on the spec plate. If a fryer requires modification to use a gas other than that which is identified on the fryer spec plate, contact your Anets representative or call (800) 837-2638.
10 W .C.
3
Page 4
FRYER ELECTRICAL SPECIFICATIONS
ANETSANETS
The
ANETS Fryer Model SLG40 requires no external electric power source.
ANETSANETS
Figure 1 is the wiring diagram of an
Figure 1. Fryer Model SLG40 Wiring Diagram
ANETSANETS
ANETS SLG40 Fryer.
ANETSANETS
CODE REQUIREMENTSCODE REQUIREMENTS
CODE REQUIREMENTS
CODE REQUIREMENTSCODE REQUIREMENTS
IMPORTANT: Read the Code Requirements
and ALL installation instructions carefully , before starting the installation. Contact the fac­tory (800/ 837-2638) if any problems or ques­tions arise.
The fryer installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition); the Natural Gas Installation Code, CAN/ CGA-B149.1 (latest edition); or the Propane Gas Installation Code, CAN/CGA-B149.2 (latest edition), as applicable, including:
a. Disconnect the fryer and its individual shutoff
valve from the gas supply piping system during any pressure testing of the gas supply system at test pressures in excess of ½ psig (3.45 kPa).
b. Isolate the fryer from the gas supply piping
system during any pressure testing of the gas
supply system at test pressures equal to or less than ½ psig (3.45 kPa).
c. For fryers utilizing floor casters, the fryer instal-
lation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (latest edition) or CAN/CGA 6.16 (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Discon­nect Devices for Use with Gas Fuel, ANSI Z21.41 or CAN/CGA 1-6.9 (latest edition).
d. Restrict the movement of a caster-equipped
fryer by using a limiting device (for example, a cable attached both to the fryer and to a fix­ture attached to the site structure) to avoid depending on the connector and the quick­disconnect device or its associated piping to limit fryer movement.
4
Page 5
From the top of the flue on the fryer, allow a minimum
at least 10 inches verti-
of cal clearance beneath a ventilating hood.
Figure 2. Fryer Model SLG40 Site Installation Requirements
CODE REQUIREMENTS CODE REQUIREMENTS
CODE REQUIREMENTS (Continued)
CODE REQUIREMENTS CODE REQUIREMENTS
e. Install this fryer on a non-combustible floor
with its back and sides at least 6 away from any combustible wall, as shown in Figure 2.
!
WARNING
Install this fryer under a ventilation hood that conducts combustion pro­ ducts outside the building. Venting must comply with ANSI/NFP A 96 (latest edition).
f . Install this fryer in a location where adequate
combustion and ventilation air is available. Keep the area directly in front of the fryer open for adequate air flow to the burners. DO NOT obstruct the flow of combustion and ventilation air .
g. Keep the fryer area free and clear from
combustibles and debris.
h. Attach a restraining device to each fryer, to
prevent the unit from tipping, which could cause splashing of hot liquid .
5
Page 6
INSTINST
!
INST
INSTINST
ALLAALLA
ALLA
ALLAALLA
TION REQTION REQ
TION REQ
TION REQTION REQ
UIREMENTSUIREMENTS
UIREMENTS
UIREMENTSUIREMENTS
Install the fryer in accordance with the preceding Code Requirements, as well as the following Installation Requirements.
1. DO NOT install this fryer in a mobile home, trailer, or recreational vehicle.
2. Install this fryer in a location that allows it to be moved away from other adjacent appliances for cleaning and maintenance.
NOTE: If the fryer is installed among a row of appliances (“banked”), with its only convenient movement forward, sufficient room must be available in front of the fryer to permit its separa­tion from adjacent appliances for cleaning and maintenance.
3. Tightly fasten the legs (or casters) to the bot­tom of the fryer using the supplied hardware, to prevent the fryer from tipping, wobbling or rocking when it is in its desired location. Refer to the following Leg Installation Instructions or Caster Installation Instructions for leg or caster attachment and leveling information.
CACA
UTION:UTION:
CA
UTION: Hood make-up air
CACA
UTION:UTION:
MUST NOT flow in a manner that restricts or impedes the natural flow of combustion or ventilation air .
4. Confirm that the air from the ventilation hood flowing near the fryer after installation is NOT blowing on the rear of the unit, to prevent affecting the burner flames and possibly causing control damage.
FRYER RESTRAINING DEVICE INST ALLA TION INSTRUCTIONS
!
WARNING
Fryers MUST have a movement­limiting (restraining cable) device installed to prevent tipping that causes splashing or spilling its HOT contents.
NOTE: This movement-limiting de- vice is to be furnished and in-
stalled by the fryer’s installing contractor before the fryer is con-
nected to the gas line at its desired location.
1. Install one restraining device connector
securely into the structure wall directly behind the fryer’s desired location (Figure 2).
2. Install one restraining device connector on the
rear panel of the fryer very close to the quick­disconnect device on the end of the fryer’s gas line.
3. Attach one end of the restraining cable to the
wall connector. Attach the other end to the fryer connector.
4. Confirm that the fryer cannot move far enough
away from the wall to cause excessive move­ment of the flexible gas line or its associated connectors.
6
Page 7
INSTINST
INST
INSTINST
ALLAALLA
ALLA
ALLAALLA
TION REQTION REQ
TION REQ
TION REQTION REQ
UIREMENTSUIREMENTS
UIREMENTS
UIREMENTSUIREMENTS
(Continued)
LEG INSTALLATION INSTRUCTIONS
1. Flatten the shipping carton (after unpacking the fryer and its parts and accessories) for fryer surface protection during leg installation.
2. Position the side of the fryer flat on the carton, exposing the fryer bottom mounting brackets for leg installation, as shown in Figure 3.
3. Place the leg mounting plate flush against the mounting bracket on the fryer bottom.
4. Insert one mounting screw through the proper hole in the leg mounting plate and start it into the proper hole in the fryer mounting bracket.
LEG INSTALLATION INSTRUCTIONS
5. Screw the mounting screw several turns into the mounting bracket.
6. Repeat steps 4 and 5 until all four mounting screws for each leg are in place.
7. Tighten the four mounting screws evenly and securely to hold the leg mounting plate against the fryer bottom mounting bracket.
(Continued)
LEG LEVELING INSTRUCTIONS
1. Move the fryer to its desired location.
WARNING
!
The fryer MUST NOT tip, rock or wob­ble, to avoid splashing or spilling its HOT shortening contents during operation.
2. Turn the screw-type leg adjustment ends as necessary to level the fryer, until NO tipping, rocking, or wobbling is evident.
3. Perform the “Fryer Restraining Device
Installation Instructions.”
Figure 3. Typical Leg Installation
7
Page 8
INSTINST
INST
INSTINST
ALLAALLA
ALLA
ALLAALLA
TION REQTION REQ
TION REQ
TION REQTION REQ
UIREMENTS UIREMENTS
UIREMENTS (Continued)
UIREMENTS UIREMENTS
CASTER INSTALLATION INSTRUCTIONS
1. Flatten the shipping carton (after unpacking the fryer and its parts and accessories) for surface protection during caster installation.
2. Position the side of the fryer flat on the carton, exposing the fryer bottom mounting brackets for caster installation, as shown in Figure 4.
3. Mount locking casters on the front of the fryer and fixed casters on the rear, by placing each caster mounting plate on the fryer bottom.
4. Insert one mounting bolt through the proper hole in the caster mounting plate and start it into the proper hole in the fryer mounting bracket.
5. Screw a locking nut several turns onto the mounting bolt.
6. Repeat steps 4 and 5 until all four mounting bolts for each leg are in place with locking nuts.
7. Tighten the four bolts evenly and securely to hold the caster mounting plate against the bottom of the fryer.
CASTER LEVELING INSTRUC­TIONS
1. Move the fryer to its desired location.
2. Determine whether the fryer tends to wobble or rock when in its desired location. If it does, perform steps 3 through 9. If it does not, skip to step 10, then proceed to the
Installation Instructions.
!
WARNING
The fryer MUST NOT tip, rock or wob­ble, to avoid splashing or spilling its HOT shortening contents during operation.
3. Determine which caster requires adjustment and the approximate amount of change required to level the fryer.
4. Position the side of the fryer on the ship­ping carton, exposing the bottom of the fryer (Figure 5).
5. Completely remove the bolts holding the caster mounting plate that requires leveling adjustment. Retain the bolts for later reassembly .
Figure 4. Typical Caster Installation
8
Page 9
INSTINST
INST
INSTINST
ALLAALLA
ALLA
ALLAALLA
TION REQTION REQ
TION REQ
TION REQTION REQ
UIREMENTSUIREMENTS
UIREMENTS
UIREMENTSUIREMENTS
CASTER LEVELING INSTRUCTIONS (Continued)
(Continued)
6. Reinsert each mounting bolt through the caster mounting plate; next, place a spacer of the required size on the bolt before inserting the bolt into the bottom of the fryer.
7. Repeat step 6 for all remaining bolts.
8. Tighten all four bolts with locking nuts evenly and securely against the bottom of the fryer .
GAS CONNECTION INSTRUCTIONSGAS CONNECTION INSTRUCTIONS
GAS CONNECTION INSTRUCTIONS
GAS CONNECTION INSTRUCTIONSGAS CONNECTION INSTRUCTIONS
Installing your ANETS Fryer requires the fol­lowing procedure, after its legs or casters are pro­perly attached and it is in its desired location.
9. Return the fryer to its desired location. Lock the front casters to prevent fryer movement and check again for wobbling or rocking. Repeat steps 4 through 8 until no wobbl­ing or rocking occurs. When the fryer no longer wobbles or rocks, perform step 10.
10. Next, perform the “Fryer Restraining
Device Installation Instructions.”
!
WARNING
DO NOT use a flame to check for leaks.
1. Ensure that the gas safety valve control knob in the fryer has its OFF position next to the valvemark.
2. Ensure that the gas supply inlet line valve is closed (crosswise to the line direction).
3. Ensure that the fryer’s thermostat is set to OFF.
4. Connect the ½” gas supply line to the gas line adapter on the lower rear of the fryer.
5. Turn the gas supply line valve ON; then, check all gas supply line joints and couplings for leaks using soap suds or a leak-check solu­tion, after the fryer is in its desired location.
6. Refer to Fryer Operation Recommenda- tions and Fryer Operating Instructions to begin using your ANETS Fryer.
9
Page 10
FRFR
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
DO NOT attempt to operate this fryer during an interruption of gas service. Turn all fryer controls to OFF, including the gas control valve knob, then close the gas supply line valve. When notified that the interruption of gas service has ended, perform the Lighting Proce­dure (later in this manual).
NEVER operate this fryer when its flue is blocked because the combustion products can cause injury to personnel.
TION RECOMMENDTION RECOMMEND
TION RECOMMEND
TION RECOMMENDTION RECOMMEND
!
CAUTION
!
DANGER
AA
TIONSTIONS
A
TIONS
AA
TIONSTIONS
Please observe the following recommendations to obtain the optimum results from your ANETS Fryer.
!
DANGER
A void moving the fryer while it contains HOT shortening. Drain the shortening from the fryer before moving it for service, clean­ing or maintenance to avoid spilling or splashing. Burns from hot shortening can cause serious injury or death.
A. An ANETS Model SLG40 Fryer is
designed for operation with a kettle filled with approximately 35 to 40 pounds of liquid shortening. (This is approximately 3½ to 5 gallons.)
CAUTION: DO NOT melt solid
!
shortening in this fryer because the melting can damage the kettle, which will void the fryer warranty.
Shortening must be melted into the liquid state before it can be used in an ANETS Fryer .
B. Schedule regular cleaning of the fryer to
ensure long-term satisfactory operation. Refer to the Daily Cleaning Procedure, later in this manual.
C. Before servicing and maintenance, allow the
fryer to cool. AL W AYS shut off gas to the fryer while working on it, to prevent burns.
D. Contact the factory (800-837-2638) for war-
ranty service authorization. [Always notify
the factory the next business day about ‘after-hours’ warranty service.] Contact
your local restaurant equipment service agency for other service, repairs, or mainte­nance activities, as necessary .
10
Page 11
FRFR
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
TING INSTRTING INSTR
TING INSTR
TING INSTRTING INSTR
UCTIONSUCTIONS
UCTIONS
UCTIONSUCTIONS
Normal operation of an lower indent level marked on the rear of the kettle,
CAUTION: Shortening MUST be in liquid form to avoid scorching or discoloration and possible
!
damage to the kettle. Damage caused by melting solid shortening will NOT be covered by the warranty .
FRYER PREPARATION FOR USE
“BOIL OUT” INSTRUCTIONS
Before using the newly installed fryer for food pre­paration, clean the rust preventive material from the kettle:
1. Thoroughly wipe the interior of the kettle with clean cloths. Open the front door on the lower portion of the fryer to access the drain ball valve. Open the drain ball valve (by aligning the valve handle with the drain ball valve) and wipe the entire drain line clear of rust preventive material.
2. Close the drain ball valve (turn the valve han­dle cross-wise to the drain ball valve). Fill the kettle with water to about 3“ from the top. Add 1 to 2 cups of low sudsing soap powder, washing soda (trisodium phos­phate), or deep fat fryer kettle cleaner .
3. Perform the Lighting Procedure for the fryer . (Refer to the Lighting Procedure later in this manual.)
4. Set the thermostat to 190 °F . Heat, but DO NOT boil the water. Stir the water to dis­solve the cleaning material.
ANETSANETS
ANETS Fryer requires that the kettle is filled with liquid shortening to above the
ANETSANETS
before lighting the fryer’s main burners.
FRYER PREPARATION FOR USE
(Continued)
container (bucket) capable of holding VERY HOT cleaning solution beneath the end of the drain extension to hold the cleaning solution being drained, as shown in Figure 5.
Figure 5. Draining The Kettle
8. Open the drain ball valve SLOWL Y, to avoid splashes while draining the cleaning solution from the kettle.
9. Close the drain ball valve (valve handle cross-wise) and remove the drain extension. Close the front door .
10. Safely dispose of the cleaning solution.
5. Clean the fryer kettle for at least 20 minutes. Use a small hand mop (an optional brush can be ordered for this purpose) to clean the upper portion of the kettle (above the 3 waterline) and the top rim of the kettle.
6. Shut down the fryer using the Shutdown
Procedure for the fryer . Refer to the Shut­down Procedure later in this manual. Allow
the water to cool slightly .
7. Open the front door and mount the drain extension to the drain ball valve. Position a
11. Fill the kettle with water to about 3 from the top. Add 2 cups of vinegar to neutralize the cleaning solution.
12. Repeat steps 3 through 10 of this procedure.
13. Thoroughly wipe the interior of the kettle and the drain ball valve with clean, dry , wiping cloths to remove ALL water .
14. Dry the kettle thoroughly because any re­maining water can cause spattering of hot shortening when the kettle is later filled and heated.
11
Page 12
FRFR
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
LIGHTING PROCEDURE
TING INSTRTING INSTR
TING INSTR
TING INSTRTING INSTR
UCTIONS UCTIONS
UCTIONS
UCTIONS UCTIONS
(Continued)
NOTE: The gas line of a new fryer installation may contain a considerable amount of air which will hinder immediate lighting. Y ou may have to press in the control knob as long as several minutes before the pilot flame burns steadily .
1. Open the front door and ensure that the fryer’s thermostat knob is set to OFF .
2. Open the gas supply line inlet valve to the fryer by aligning the gas valve handle with the gas line piping.
3. Turn the gas control valve knob to align the PILOT setting with the valve mark. Figure 6 shows the possible control knob positions.
4. Press, and hold down, the valve control knob to allow pilot gas to flow . Apply a lighted
match to the end of the pilot burner, until the pilot flame lights.
NOTE: A butane lighter may also be used to light the pilot flame.
Continue holding down the control knob for at least 30 seconds until the pilot flame burns steadily , without going out.
5. Release the control knob and observe that the pilot flame remains lighted.
6. Turn the gas control valve knob to align the ON setting with the valve mark.
7. Turn the thermostat knob to the desired temperature. Observe that the fryer’s main burners light to heat the kettle.
SHUTDOWN PROCEDURE
Valve Mark
T
O
L
I
P
OFF
ON
OFF PILOT ON
Figure 6. Gas Control Valve & Knob P ositions
Valve Mark
O
L
I
T
P
ON
OFF
Valve Mark
ON
T
OFF
L
O
P
I
NOTE: Shutdown is recommended at the end of a workday or whenever no frying is scheduled for a period of several hours. T o prevent damage, the fryer MUST also be shutdown whenever there is no shortening in the kettle.
1. Turn the thermostat knob to OFF .
2. Turn the gas control valve knob to align the PILOT setting with the valve mark. Observe that the main burners’ flames go out.
3. Press down and turn the gas control valve
knob to align the OFF setting with the valve mark.
Observe that the pilot flame goes out.
NOTE: For extended periods of non-use
or when servicing the fryer, close the gas supply line inlet valve to the fryer by turning the gas valve handle cross-wise with the gas line piping.
12
Page 13
FRFR
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
TING INSTRTING INSTR
TING INSTR
TING INSTRTING INSTR
RECOMMENDED FR YING TIME FOR
POPULAR FRIED FOODS
UCTIONS UCTIONS
UCTIONS
UCTIONS UCTIONS
(Continued)
Load the fryer basket with the food product while the basket is not in the hot liquid shortening. DO NOT overload the fryer basket. Load only a premeasured quantity of food product (1½ lb, typically; less, if smaller portions are desir ed). Place the loaded fryer basket into the hot liquid shorteningcarefully to avoid splashing.
When the basket of food product has reached the desir ed point of ‘doneness’, lift the basket from the hot shortening and hang the basket on the basket hanger to let it drain for approximately 15 ­30 seconds before serving.
NEVER increase the thermostat setting above the recommended setting to reduce the cooking time; this will produce a lower quality product and will cause more rapid shortening br eak­down.
ANETSANETS
ANETS
ANETSANETS
Food Product
Breaded Foods
Cheese Sticks Mushrooms Onion Rings
French Fries (Typical 1½ lb Load)
Raw to Done 1 / 4 ” cut Blanched, only 1/ 4” cut Browned, only 1/ 4” cut
Raw to Done 3/ 8 ” cut Blanched, only 3/ 8” cut Browned, only 3/ 8” cut
Raw to Done 1/ 2 ” cut Blanched, only 1/ 2” cut
Browned, only 1/ 2” cut Frozen Fish (Fillets or Sticks) T ortilla Chips*
* - Use a second basket on top of the chips in the bottom basket, to keep them within the hot shortening; otherwise, they float before cooking completely.
Fryer
(° F)
340
Frying
Time
(minutes)
3 2½ - 3 2½ - 3
5
2½ 2½
6
3
3
7
4
3
4 - 7
2 - 2½340
13
Page 14
FRFR
!
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
TING INSTRTING INSTR
TING INSTR
TING INSTRTING INSTR
UCTIONS UCTIONS
UCTIONS
UCTIONS UCTIONS
(Continued)
DAILY CLEANING PROCEDURE
NOTE: Cleaning is recommended at the end of a workday to prepare the fryer for proper operation the next time it is to be used.
!
DANGER
A void moving the fryer while it contains HOT shortening. Drain the shortening from the fryer before moving it for service, clean­ing or maintenance to avoid spilling or splashing. [Refer to steps 1 through 7.] Burns from HOT shortening can cause se­rious injury or death.
1. Open the front door of the fryer . Attach the drain extension to the drain ball valve.
2. Perform the Shutdown Procedure. Ensure that the gas supply line inlet valve is closed (handle cross-wise to pipe line) and the pilot flame is extinguished.
3. Position a steel drum [NEVER use plastic!] with a filter cone directly beneath the drain extension end.
4. Slowly open the drain ball valve to drain the HOT shortening.
5. Remove the fryer baskets and screen from the kettle. Remove the basket hanger from the flue. Clean, and rinse, these items in the sink. MAKE SURE that these items are completely dry before their next use.
6. Clear any sediment blocking the kettle drain. Flush out all sediment in the bottom of the kettle by pouring filtered liquid shortening into the kettle until the shortening being drained runs clear.
DAILY CLEANING PROCEDURE
(Continued)
WARNING
Wait until the kettle has cooled before performing step 8, to avoid injury from burns.
8. Thoroughly wipe the kettle interior using clean cloths.
9. Periodically perform the “BOIL OUT” Instructions to ensure thorough cleaning of the kettle. ( Refer to the earlier FRYER PREP ARA TION FOR USE section.)
10. Return the fryer to its normal operating loca­tion, if it was moved for cleaning, and recon­nect both the gas supply line and the move­ment-limiting cable. (For caster-equipped fryers, lock the locking casters to prevent movement.)
11. Refill the kettle with filtered (or fresh) liquid shortening to the desired indent mark on the rear wall of the kettle, only if fryer operation is to continue during a subsequent shift. Otherwise, melt shortening into its liquid state and refill the kettle before fryer operation is scheduled during the next normal working shift.
12. Attach the basket hanger to the top of the backsplash panel. Return the screen and fryer baskets to their proper positions on the basket hanger.
13. Perform the Lighting Procedure to return the fryer to operation, when desired.
7. Close the drain ball valve, after the kettle is completely empty of shortening and sedi­ment. Detach the drain extension. Clean, rinse, and dry it before storing.
14
Page 15
FRFR
YER OPERAYER OPERA
FR
YER OPERA
FRFR
YER OPERAYER OPERA
MONTHLY MAINTENANCE INSTRUCTIONS
NOTE: Regular maintenance is recommended to keep the fryer operating properly .
TING INSTRTING INSTR
TING INSTR
TING INSTRTING INSTR
UCTIONS UCTIONS
UCTIONS
UCTIONS UCTIONS
(Continued)
Once each month, before beginning fryer opera­tion, check the flue (behind the backsplash panel) to ensure that it is clear and free of obstructions, enabling exhaust combustion gases to flow freely toward the ventilation hood area. DO NOT allow the flue to become excessively dirty .
Monthly , observe the condition of the ventilation hood. If it shows evidence of a great deal of greasy residue, remove (clean) the residue to allow free flow of ventilation air.
15
Page 16
FRFR
YER YER
FR
YER
FRFR
YER YER
All service (repairs or part replacement) must be performed by a qualified Service Agency.
PROBLEM CAUSE REMEDY
TRTR
OUBLESHOOOUBLESHOO
TR
OUBLESHOO
TRTR
OUBLESHOOOUBLESHOO
TING GUIDETING GUIDE
TING GUIDE
TING GUIDETING GUIDE
Pilot flame does not stay lighted.
1. Dirty/sooty pilot burner .
2. Low gas supply pressure [less than 6 W.C. for natural gas (11 W.C. for pro­pane) when ment is operating.].
3. Pilot flame too small to heat thermo pile.
4. Pilot flame ‘wavering’ (being blown about by a draft).
5. Improper thermopile output voltage (must be at least 180 millivolts, measured at the thermocouple junction block).
all other gas-powered equip-
1. Clean the pilot burner. Perform the Lighting Procedure.
2. Measure the gas supply pres­sure. Contact your local gas supplier to obtain adequate gas supply volume and pressure.
3. Adjust the pilot valve (part of the gas safety valve) to in­crease the flame size: Un­screw and retain the large threaded cover; turn the pilot valve adjustment screw two turns counterclockwise; reinstall the threaded cover.
4. Block or redirect the draft, to keep the flame burning steadily .
5. Replace the thermopile.
6. High-limit thermostat problem has shut off the gas.
7. Gas control valve has failed.
6. Check for, and repair, any dam­aged high-limit thermostat wir­ing. Otherwise, test the high­limit thermostat by bypassing the high-limit thermostat (black and blue wires) at the gas con­trol valve with a jumper wire. Next, perform the Lighting Pro­cedure, to check whether the pilot flame lights. If the pilot flame lights and stays lit, the high-limit thermostat has failed and must be replaced.
!
CAUTION: DO NOT return the fryer to normal operation with its high-limit thermostat bypassed.
7. Replace the gas control valve.
16
Page 17
FRFR
YER YER
FR
YER
FRFR
YER YER
PROBLEM CAUSE REMEDY
TRTR
OUBLESHOOOUBLESHOO
TR
OUBLESHOO
TRTR
OUBLESHOOOUBLESHOO
TING GUIDE TING GUIDE
TING GUIDE
TING GUIDE TING GUIDE
(Continued)
Pilot flame goes out repeatedly.
1. Low gas supply pressure [less than 6 W.C. for natural gas (11 W.C. for pro­pane) when ment is operating.].
2. Loose thermocouple or high-limit thermo­stat connection(s) on gas control valve.
3. Pilot flame does not continuously touch the thermocouple because of excessive air flow around the pilot burner assembly.
4. High-limit thermostat problem has shut off the gas.
all other gas-powered equip-
CAUTION: DO NOT return
!
the fryer to normal operation with its high-limit thermostat bypassed.
1. Measure the gas supply pres­sure. Contact your local gas supplier to obtain adequate gas supply volume and pressure.
2. Check and tighten the connec­tions.
3. Block the excessive air flow to make the pilot flame contact the thermocouple.
4. Check for, and repair, any dam­aged high-limit thermostat wir­ing. Otherwise, test the high­limit thermostat by bypassing the high-limit thermostat (black and blue wires) at the gas con­trol valve with a jumper wire. Next, perform the Lighting Pro­cedure, to check whether the pilot flame lights. If the pilot flame lights and stays lit, the high-limit thermostat has failed and must be replaced.
Main burners do not ignite.
1. Gas control valve knob set to OFF or PILOT.
2. Low gas supply pressure [less than 6” W.C. for natural gas (11 W.C. for propane) when
all other gas-powered equipment is
operating.].
3. Pilot burner problem.
4. Thermostat control set below the tempera­ture of the liquid shortening in the kettle.
1. Perform the normal Lighting Procedure. Turn the gas control valve knob to ON to light the main burners. If the burners do not light, the gas safety valve has failed and must be replaced.
2. Measure the gas supply pres­sure. Contact your local gas supplier to obtain adequate gas supply volume and pressure.
3. Refer to the preceding Pilot Burner problems and use the correct remedy.
4. Increase the thermostat setting until the burners light. If this setting is greater than the desired temperature, reset the thermostat.
17
Page 18
FRFR
YER YER
FR
YER
FRFR
YER YER
PROBLEM CAUSE REMEDY
TRTR
OUBLESHOOOUBLESHOO
TR
OUBLESHOO
TRTR
OUBLESHOOOUBLESHOO
TING GUIDE TING GUIDE
TING GUIDE
TING GUIDE TING GUIDE
(Continued)
Main burners do not ignite. (Continued)
Main burners do not stop burning.
Liquid shortening does not reach the desired temperature for frying.
5. Gas control valve has failed. 5. Replace the gas control valve.
1. Thermostat has failed.
2. Gas control valve has failed.
1. Low gas supply pressure [less than 6” W.C. for natural gas (11 W.C. for propane) when
all other gas-powered equipment is operating], causing reduced heat from main burners.
2. Low gas manifold pressure [less than 3½ W.C.for natural gas (10 W.C. for pro­pane).
1. Turn the thermostat control knob to OFF. If the burners do not quit burning, the ther­mostat has failed and must be replaced.
2. Turn the gas control valve knob to OFF. If the burners do not quit burning, the gas control valve has failed and must be replaced.
1. Measure the gas supply pres­sure. Contact your local gas supplier to obtain adequate gas supply volume and pressure.
2. Measure the gas pressure at the fryer’s manifold pressure tap. Adjust the manifold pres­sure (see Figure 6), as neces­sary: [a] Unscrew (and re­tain) the threaded Main Burner Regulator Adjustment Cover . [b] Use a flat-blade screw­driver to turn the regulator adjustment screw (clockwise to increase; counterclockwise to decrease) to reset the pressure adjustment. [c] Reinstall, and tighten the Regulator Adjust­ment Cover, when finished.
18
3. Loose knob on thermostat; or thermostat requires calibration (temperature setting differs by about 10°F from the measured shortening temperature).
3. Stir the shortening to mix the hot shortening with some from the lower ‘cool zone’ and allow it to sit for 5 minutes. Turn the thermostat knob until it ‘clicks’ on (causing the main burners to flame); note the setting where this occurs. Turn the thermo­stat knob until it ‘clicks’ off (causing the main burners to go out); note the setting where this occurs. Repeat this tempera-
Page 19
FRFR
YER YER
FR
YER
FRFR
YER YER
PROBLEM CAUSE REMEDY
TRTR
OUBLESHOOOUBLESHOO
TR
OUBLESHOO
TRTR
OUBLESHOOOUBLESHOO
TING GUIDE TING GUIDE
TING GUIDE
TING GUIDE TING GUIDE
(Continued)
Liquid shortening does not reach the desired temperature for frying.
(Continued)
NOTE: A Parts List for each ANETS Fryer is among the items shipped with each fryer. If an additional copy of this list is needed, please contact the factory as directed on the back cover.
3. Loose knob on thermostat; or thermostat requires calibration (temperature setting differs by about 10°F from the measured shortening temperature). (Continued)
3. (Continued) ture ‘click points’ step at least three times to ensure that the shortening temperature has stabilized. Measure the temperature of the shortening by inserting an accurate thermometer about 4 inches into the shortening to measure its temperature. If the temperature difference be­tween the measured tempera­ture and the thermostat setting is more than 15°F the thermo­stat is failing and must be replaced.
19
Page 20
LIMITED WARRANTY
ANETSBERGER BROTHERS, INC., Northbrook, Illinois, USA, certifies that all equipment of its manufac­ture is, to the best of its knowledge, free from defective material and workmanship.
ANETSBERGER BROTHERS, INC., agrees to replace any integral part of its equipment that proves defec­tive within 15 months of date of original shipment from the factory , or 12 months from the date of installation, whichever is sooner. Buyer must return the defective part to the factory, freight prepaid, for inspection. Anetsberger Brothers, Inc., further agrees to assume the cost of installing said replacement part within the same period.
All frypots are covered by the warranty above for the first year of operation. Various models have an extended warranty that covers the replacement of the frypot only . See the individual specification sheets for details.
Overtime charges, calibration, adjustments and abnormal installation charges shall not be at the expense of Anetsberger Brothers, Inc.
The conditions and warranty expressed above are valid only if equipment has been properly installed and operated. No other warranty , expressed or implied, shall govern equipment manufactured by Anetsberger Brothers, Inc. Under no circumstances shall Anetsberger Brothers, Inc., be liable for loss of profits or any direct or indirect cost, expenses, loss or damages arising out of defects in or failure of the equipment or any part thereof.
20
Anetsberger Br others, Inc.
T oll-free Customer & W arranty Service: 800/ 837-2638
www .anetsber ger.com
Keep this Manual in a Convenient Location for Reference
Form: I-302 Rev. 9/03 Price: $20.00 US
Loading...