Anets SLG40 Installation Manual

IMPORTANT FOR FUTURE REFERENCE
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Please complete this information and retain this manual for the life of the equipment:
Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________
Installation and Operation Manual
Covering Model Series
SLG40 and SLG100
AUSTRALIA
Gas Safet
Certified
AS 4563
Cert. GSCS20190
SAI Global
TM
L20-364 Rev 3
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation.
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER Post, in a prominent location, the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
WARNING There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas
that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for
gas leaks!
WARNING If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
WARNING Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
WARNING
Adequate means must be provided to limit the
movement of this appliance without depending on the gas line connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with
WARNING
casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the appliance is in use.
WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with AS4631. To limit the movement of the appliance without depending on the connector or quick disconnect, a restraining cable must also be installed.
WARNING Installation of this appliance must be done by a qualified professional. This appliance should be inspected by a qualified professional on an annual basis to insure safe and proper operation.
WARNING This appliance must be installed in compliance with AS 5601 (current revision) or local codes, as applicable.
WARNING If the appliance has a power supply, it must be disconnected before servicing or cleaning this appliance.
WARNING Do not attempt to move this appliance when the unit is at operating temperature. Serious personal injury could result if skin comes in contact with the hot surfaces.
WARNING DO NOT sit or stand on this appliance. Serious injury could result from falling or contact with hot shortening/oil.
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Table of Contents
1 Checking your New Appliance .................................................................................................................... 4
1.1 Assembly ................................................................................................................................................................ 4
1.2 Leg Installation and Leveling ................................................................................................................................. 4
1.3 Heat Deflector Installation ...................................................................................................................................... 5
2 Installation ................................................................................................................................................... 5
2.1 Installation Clearances ............................................................................................................................................ 5
2.2 Gas Connection ....................................................................................................................................................... 6
2.3 Quick Disconnect Gas Connection ......................................................................................................................... 6
2.4 Fuel Supply Line Leak and Pressure Testing .......................................................................................................... 6
2.5 Ventilation and Fire Safety Systems ....................................................................................................................... 6
2.6 Initial Adjustments .................................................................................................................................................. 7
2.7 Burner Ignition Systems ......................................................................................................................................... 7
3 Lighting Instructions .................................................................................................................................... 8
3.1 Pilot Flame Adjustment .......................................................................................................................................... 8
3.2 Main Burner System Adjustment ............................................................................................................................ 9
3.3 Initial Cleaning ....................................................................................................................................................... 9
4 Filling the Tank .......................................................................................................................................... 10
4.1 Filling the tank with liquid shortening/oil ............................................................................................................. 10
4.2 Filling the tank with solid shortening/oil .............................................................................................................. 11
5 Operating Instructions ............................................................................................................................... 11
5.1 Appliance Start-Up ............................................................................................................................................... 11
5.2 Appliance Shutdown ............................................................................................................................................. 12
5.3 Power Failure ........................................................................................................................................................ 12
6 Daily Cleaning ........................................................................................................................................... 12
7 Thermostat Calibration .............................................................................................................................. 12
7.1 Thermostat Calibration Check (Standard) ............................................................................................................ 12
7.2 Thermostat Calibration ......................................................................................................................................... 13
8 Weekly Cleaning........................................................................................................................................ 14
9 Boil Out Procedure .................................................................................................................................... 14
10 Ventilation Hood Maintenance .................................................................................................................. 15
11 Gas Connection and Sealing Compound .................................................................................................. 15
12 Basic Troubleshooting Flow Chart ............................................................................................................ 16
13 SLG Series Operational Information ......................................................................................................... 17
14 SLG Series Parts List ................................................................................................................................ 17
15 Conversion Procedure: .............................................................................................................................. 18
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SLG I&O Series
1 Checking your New Appliance
Your new appliance has been carefully packed into one crate. Every effort has been made to ensure that you it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed.
CAUTION
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any
two of its legs, or pull the appliance by the flue vent.
1.1 Assembly
When you receive your appliance it is completely assembled with the possible exception of the legs and heat deflector.
1.2 Leg Installation and Leveling
This appliance must be installed with legs; it cannot be curb mounted. Curb mounting will seriously inhibit this appliances ability to effect proper combustion.
WARNING
This appliance must be installed with the legs provided by the manufacturer.
WARNING
Do not install legs or perform leveling procedure when unit is in operation or full of
cooking medium. Serious injury could result.
Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers. The legs must be installed before connecting the appliance to the gas supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure.
a. Lay the appliance on its back, being careful not to damage the flue area by pulling on it. Protect
the outside of the appliance with cardboard or a drop cloth when laying it down.
b. Attach each leg with the hex head screws and nuts supplied. Each leg requires four ¼-20 x 5/8”
hex head screws and nuts. Insure that all screws are tight.
c. Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the
appliance. The nuts have lock washers attached to them, therefore it is not necessary to use lock washers
d. When all four legs are securely mounted, stand the unit up, being careful not to put too much
weight on any one leg. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers.
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SLG I&O Series
1.3 Heat Deflector Installation
If the appliance requires a heat deflector, you will find a removable label at the rear top edge of the unit. This label has instructions for positioning and installation of the heat deflector. Refer to the label and the instructions below to install the deflector.
a. Remove the two self-drilling screws from the top, back area of the appliance.
b. Position the heat deflector so that the angled portion of the deflector is facing toward the front of
appliance. Secure the heat deflector to the back of the unit using the two previously removed fasteners.
c. When properly installed the angled section of the heat deflector will extend over the flue
opening to redirect the heat. It SHOULD NOT cover the flue opening. Never allow anything to block the flue opening; this will cause the appliance to over heat and inhibit proper combustion, which could produce dangerous gases
2 Installation
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. The appliance must be installed by a qualified professional. A qualified professional will ensure that the installation is safe and meets local building and fire codes and the installation code in force.
WARNING
DO NOT obstruct the flow of combustion, ventilation or air openings around the appliance.
Adequate clearance around the appliance is necessary for servicing and proper burner
operation. Ensure that you meet the minimum clearance requirements specified in this
manual.
2.1 Installation Clearances
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Combustible
Construction
Non­Combustible Construction
Back 6 in. (15 cm) 6 in. (15 cm)
Sides 6 in. (15 cm) 6 in. (15 cm)
Floor N/A* 4 ¾ (11.5 cm)
*For use only on Non Combustible Floors. This appliance must be installed on a fireproof base.
In addition to the above clearances there must also be at least 28 inches (71 cm) of aisle space in front of the appliance.
NOTICE
In case the burners, injectors, gas supply manifold or any piping in the gas supply had shifted during shipment, the installation technician is to check and correct any misalignment that may have occurred.
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SLG I&O Series
2.2 Gas Connection
Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the
correct gas flow. The gas inlet of the appliance is located in the back of the appliance on the lower RIGHT side for the SLG100 and lower LEFT hand side for SLG40 about 21 cm from the floor The gas line must be
installed in accordance with the requirements of AS 5601 or local codes, by a qualified professional. Gas line sizing requirements can be determined by a qualified installation professional, your local gas company or by the Technical Regulator. The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance. A properly sized and installed gas line will deliver a minimum supply pressure of 7.0 ± 2.0 inches w.c. (1.75 ± 0.5 kPa) for natural gas and 12.0 ± 2.0 inches (3.0 ±
0.5 kPa) for propane to all appliances connected to the supply line, operating simultaneously at full demand. Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended to operate is stamped on the data plate, which is attached to the inside of the door.
hand
Warning
NEVER supply the appliance with a gas other than the one that is indicated on the data
plate. Using the incorrect gas type will cause improper operation and could result in
serious injury or death. If you need to convert the appliance to another type of fuel,
contact the dealer you purchased it from.
Notice
NEVER use an adaptor to make a smaller gas supply line fit the appliance connection.
This may not allow proper gas flow for optimum burner operation, resulting in poor
performance and improper operation.
2.3 Quick Disconnect Gas Connection
Gas appliances equipped with casters must be installed in compliance with the applicable clauses of The Standard for Gas Installations, AS 5601(latest edition). This connection should include a quick disconnect device that complies with the Standard for Limited Flexibility Connectors, AS4631 (latest edition). When installing a quick disconnect you must also install adequate means for limiting the movement of the appliance without depending on the connector and quick-disconnect device or its associated piping to limit the movement of the appliance. The restraining device should be attached to the appliance on the back panel.
2.4 Fuel Supply Line Leak and Pressure Testing
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a pressure greater than ½ PISG (3.45 kPa), insure that that appliance is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPa), the appliance can be connected during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.
2.5 Ventilation and Fire Safety Systems
Your new appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1100 °F (593 °C). Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire.
It is essential that the appliance be operated only when adequate ventilation is provided. Your ventilation hood should be properly maintained. A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance. Inadequate ventilation may not properly evacuate appliance all emissions. Excessive or unbalanced ventilation may cause drafts, which could interfere with proper operation of the pilot and burners. Leave at least 18 inches (45.7 cm) of open space between the flue of the appliance and the intake of the exhaust hood.
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