Anest Iwata LPH80 User Manual

A

HVLP Compliant Spray gun

LPH-80

Low V olume Low Pressure

Important

This manual contai ns I MP OR TA NT WA RNI NG S and INSTRUCTIONS.

Equipment in this manual is exc lus iv ely f or pai nting purpos es.
Do not use for other purposes .
The operator shall be fully conversant with the requirements stated in this

instruction manual including important warnings, cautions and operation and
correct handling.

Read and understand the instruction manual, before use and retain for

reference.

Be sure to observe wa rnings and c auti ons in t his ins truc tion manual.
If not, it can c aus e pain t ejec ti on an d ser ious bodil y inj ury by d rawing organ ic s olv ent .

Be sure to observe following marked items which are especially important.

Indicates a potentially hazardous situation which, if not avoided, may result in serious injury or loss of life.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property
damage.

Indicates notes which we ask you to observe. The safety precautions in this instruction manual are the minimum

Important

necessary conditions. Follow national and local regulations regarding fire prevention, electricity and safety as well as
your own company regulation s.

■

Important specifications

Max. Pressure
Noise level

Spray condition Recommended
Measuring point

Max. Temperature

Atmosphere
Air・Fluid

０．６８ ＭＰａ
６０．３ ｄ Ｂ （Ａ）

1m backwards from gun,

５℃～４０℃
５℃～４３℃

/

６．８ ｂａｒ

/ ９８

１．６

ＰＳＩ

m height

This Anest-iwata spray gun kit complies to ATEX
regulations 94/9/ EC ,
Protection lev el ：

Ⅱ2 G X，Suitable for use i n Zones 1 and 2.

X marking ：

Any static elec tric ity disc harge fr om the spra y gun
is to be diverted to the gro unded t he c onduct ive
air hose as stipulated

.

■

Main specifications

Model

Type of

feed

LPH-80-042G

-062G

-082G

-102G

-122G

-044G

Gravity

-064G

-084G

-104G

-124G

※1. Atomizing air pre ss ure mean s air pre ss ure at gu n inl et when tri gge r is pul led and air fl ows ．
※2.Tested with 16sec / Ford cup #4 automotive repair paint.

Nozzle

orifice

φmm (in)

0.4(0.016) 8 40(1.6)

0.6(0.024) 25 60(2.4)

0.8(0.032) 45 80(3.2)

1.0(0.039) 55 100(3.9)

1.2(0.047)

0.4(0.016) 10 55(2.1)

0.6(0.024) 30 80(3.1)

0.8(0.032) 45 100(3.9)

1.0(0.039) 60 130(5.1)

1.2(0.047)

Air cap

Set

Mark

E2

E4

※1 Atomizing

air pressure

MPa (bar /PSI)

0.09

(0.9/ 13)

0.10

(1.0/ 14)

ir pressure inside
MPa (bar /PSI)

－ 1 －

Recommended condit io

air cap

0.07

(0.7 /10)

※2

Fluid output

ml/min

80

75

consumption

l/min (cfm)

50 (1.8)

60 (2.2)

Air

Pattern width

※2

mm (in)

120(4.7)

140(5.5)

Air & fluid

connection

Air

Ｇ

1/4

（NPS1/4）

Fluid
Ｇ1/8

Mass

g (lbs)

205

(0.45)

■

Safety precautions

Fire and explosion

1. Spark and open flames are strictly prohibited.

Paints can be highly flammable and can cause fire.
Avoid any ignition sources such as smoking, open flames, electrical goods, etc.

2. Never use the following HALGOGENATED HYDROCARBON SOLVENTS

which can cause cracks or dissolution on gun body (aluminum) by chemical reaction.

・unsuitable solvents：methyl chloride, dichloromethane, 1.2-dichloroethane,carbon tetrachloride,
（Be sure that all fluids and solvents are compatible with gun parts.

We are ready to supply a material list used in the product）

3. Securely ground spray gun by using air hose with built-in ground wire.
Ground wire : Less than １MΩ. Check the earth stability periodically.

If not, insufficient grounding can cause fire and explosion due to static electric sparking.

Improper use of equipment

1. Never point gun toward people or animal.

If done, it can cause inflammation of eyes and skin or bodily injury.

2. Never exceed maximum operating pressure and

3. Be sure to release air and fluid pressures before cleaning, disassembling or servicing.

If not, remaining pressure can cause bodily injury due to improper operation or scattering cleaning liquid.
In order to release pressure, first stop supply of compressed air, fluid and thinner to spray gun.
Then remove fluid adj. knob and pull fluid needle set toward you.

4. Tip of fluid needle set has a sharp point. .

Do not touch the tip of fluid needle during maintenance for the protection of the human body.

Protection of human body

1．Use in a well-ventilated site by using spray booth.

If not, poor ventilation can cause organic solvent poisoning and catch fire.

2．Always wear protective gear （safety glasses, mask, gloves）.

If not, cleaning liquid, etc., can cause inflammation of eyes and skin.
If you feel something wrong with eyes or skin, immediately see a doctor.

3．Wear earplugs if necessary.

Noise level can exceed

4．If operators pull the trigger many times during operation, it may cause carpal tunnel syndrome.
Be sure to take a rest if you feel tired.

Other precautions

1．Never alter this spray gun.

If done, it can cause insufficient performance and failure.

2．Enter working areas of other equipment (robots, reciprocators, etc.) after machines are turned off.

If not, contact with them can cause injury.

3．Never spray foods or chemicals through this gun.

If done, it can cause accident by corrosion of fluid passages or adversely affect health by mixed foreign matter.

4．If something goes wrong, immediately stop operation and find the cause. Do not use again until you have solved the problem.

trichloroethylene, 1.1.1-trichloroethane

maximum operating T emperature.

８５ｄＢ

(A), depending on operating conditions and painting site

■

How to connect

-Use clean air filtered through air dryer and air filter. ・・・If not, dirty air can cause painting failure.

-When you use this gun for the first time after purchasing, adjust fluid needle packing set.

Slowly tighten fluid packing seat and loosen a bit when fluid needle set does not return smoothly, and adjust so that fluid needle set smoothly
moves.

-If you use this gun for the first time after purchasing, clean fluid passages spraying thinner and remove rust preventive oil.

If not, remaining preventive oil can cause painting failure such as fish eyes.

-Firmly fix hose or container to spray gun.

Job1. Connect an air hose to air nipple tightly.
Job2. Connect an applicable cup to fluid nipple tightly.
Job3. Flush the gun fluid passage with a compatible solvent.
Job4. Pour paint into container, test spray and adjust fluid output as well as pattern width

･･･

If not, disconnection of hose and drop of container can cause bodily injury.

－ 2 －