Anest Iwata LPH400-LVX User Manual

X
HVLP Compliant Spray gun Low Volume Low Pressure
LPH-400-LVB/-LVC/-LV
This manual contains IMPORTANT WARNINGS and INSTRUCTIONS.
Equipment in this manual is exclusively for painting purposes. Do not use for other purposes. The operator shall be fully conversant with the requirements stated in this
instruction manual including important warnings, cautions and operation and correct handling.
Read and understand the instruction manual, before use and retain for
reference.
Be sure to observe warnings and cautions in this instruction manual. If not, it can cause paint ejection and serious bodily injury by drawing organic solvent. Be sure to observe following marked items which are especially important.
Indicates a potentially hazardous situation which, if not avoided, may result in serious injury or loss of life.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.
Indicates notes which we ask you to observe. The safety precautions in this instruction manual are the minimum necessary conditions. Follow national and local regulations regarding fire prevention, electricity and safety as well as your own company regulations.
This Anest-iwata spray gun kit complies to ATEX regulations 94/9/EC, Protection level
X marking
2 G XSuitable for use in Zones 1 and 2.
Any static electricity discharge from the spray gun is to be diverted to the grounded the conductive air hose as stipulated.
Important specifications
Max. Pressure
Noise level
Spray condition Recommended Measuring point
Max. Temperature
Atmosphere
Main specifications
Model
LPH-400-124LVC 1.2 (0.047) 90 260 (10.2) LPH-400-134LVC 1.3 (0.051) 110 280 (11.0) LPH-400-144LVC 1.4 (0.055) 130 290 (11.4) LPH-400-154LVC 1.5 (0.059) 140 295 (11.6) LPH-400-164LVC 1.6 (0.063) 150 300 (11.8) LPH-400-184LVC 1.8 (0.071) LPH-400-134LVB 1.3 (0.051) 95 320 (12.6) LPH-400-144LVB 1.4 (0.055) 110 325 (12.8) LPH-400-154LVB 1.5 (0.059) LPH-400-134LVX 1.3 (0.051) 120 300(11.8) LPH-400-144LVX 1.4 (0.055) 130 310(12.2) LPH-400-154LVX
1. Atomizing air pressure means air pressure at gun inlet when trigger is pulled and air flows
0.68MPa / 6.8 bar / 98 PSI
69.4 (A)
1m backwards from gun,1.6 m height
5℃~40℃
Type of
feed
Gravity
Nozzle
orifice
φ mm (in)
1.5 (0.059)
Air cap
1 Atomizing
set
Mark
LV4 0.1 1(1.1/16)
LVB 0.1 (1.0/14)
LVX 0.11(1.1/16)
MPa (bar /PSI)
air pressure
Recommended condition
Air pressure inside air cap MPa (bar /PSI)
0.07
(0.7 /10)
1
Fluid output
ml/min
190
125
145
Air
consumption
l/min (cfm)
270 (9.5)
235 (8.3)
275(9.8)
Pattern width
mm (in)
320 (12.6)
335 (13.2)
330(13.0)
Air & fluid
connection
G1/4(Air) (NPS1/4)
M16×1.5 (Fluid)
Mass
g (lbs)
380
(0.84)
Safety precautions
Fire and explosion
1. Spark and open flames are strictly prohibited.
Paints can be highly flammable and can cause fire. Avoid any ignition sources such as smoking, open flames, electrical goods, etc.
2. Never use the following HALGOGENATED HYDROCARBON SOLVENTS
which can cause cracks or dissolution on gun body (aluminum) by chemical reaction.
unsuitable solventsmethyl chloride, dichloromethane, 1.2-dichloroethane,carbon tetrachloride,
Be sure that all fluids and solvents are compatible with gun parts.
We are ready to supply a material list used in the product
3. Securely ground spray gun by using air hose with built-in ground wire. Ground wire : Less than MΩ . Check the earth stability periodically.
If not, insufficient grounding can cause fire and explosion due to static electric sparking.
Improper use of equipment
1. Never point gun toward people or animal.
If done, it can cause inflammation of eyes and skin or bodily injury.
2. Never exceed maximum operating pressure and
3. Be sure to release air and fluid pressures before cleaning, disassembling or servicing.
If not, remaining pressure can cause bodily injury due to improper operation or scattering cleaning liquid. In order to release pressure, first stop supply of compressed air, fluid and thinner to spray gun. Then remove trigger toward you.
4. Tip of fluid needle set has a sharp point. .
Do not touch the tip of fluid needle during maintenance for the protection of the human body.
Protection of human body
1Use in a well-ventilated site by using spray booth.
If not, poor ventilation can cause organic solvent poisoning and catch fire.
2Always wear protective gear safety glasses, mask, gloves.
If not, cleaning liquid, etc., can cause inflammation of eyes and skin. If you feel something wrong with eyes or skin, immediately see a doctor.
3Wear earplugs if necessary.
Noise level can exceed 85dB(A), depending on operating conditions and painting site
4If operators pull the trigger many times during operation, it may cause carpal tunnel syndrome. Be sure to take a rest if you feel tired.
Other precautions
1Never alter this spray gun.
If done, it can cause insufficient performance and failure.
2Enter working areas of other equipment (robots, reciprocators, etc.) after machines are turned off.
If not, contact with them can cause injury.
3Never spray foods or chemicals through this gun.
If done, it can cause accident by corrosion of fluid passages or adversely affect health by mixed foreign matter.
4If something goes wrong, immediately stop operation and find the cause. Do not use again until you have solved the problem.
trichloroethylene, 1.1.1-trichloroethane
maximum operating Temperature.
How to connect
-Use clean air filtered through air dryer and air filter. ・・・If not, dirty air can cause painting failure.
-If you use this gun for the first time after purchasing, clean fluid passages spraying thinner and remove rust preventive oil.
If not, remaining preventive oil can cause painting failure such as fish eyes.
-Firmly fix hose or container to spray gun.・・・If not, disconnection of hose and drop of container can cause bodily injury.
Job1. Connect an air hose to air nipple tightly. Job2. Connect an applicable cup, PCG-6P-M (Option), to fluid nipple tightly. Job3. Flush the gun fluid passage with a compatible solvent. Job4. Pour paint into container, test spray and adjust fluid output as well as pattern width.
2
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