andron Andronic 3060 User Manual

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Page 1

TECHNICAL

HANDBOOK

Introduction

Connection requirements

CNC System

Operating panel modules

andron GmbH

Schlätterstraße 2

88142 Wasserburg / Bodensee

Germany

PLC interface signals

Error messages

Phone: Fax:

info@andron.de www.andron.de

+49 (0) 8382/9855-0

+49 (0) 8382/9855-50

group of companiesA member of the

Page 2

Introduction

Page 3

Introduction

Technical Handbook andronic 3060

Version V 1.1

Author Pa

Editing/Illustrations Pa

Tools This documentation was created with Microsoft Word and Adobe Illu s tr ator.

Trade mark All product names or trademarks are properties of their respective owners.

Validity There could be additional functions running in the control who are not mentioned in this documentation. It insists no

Published by andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee

Date 13.10.2011

Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility mode l or design.

claim for this functions, in case of a new delivery or a service case. All rights are reserved with respect to the content of this documentation and the availability to the product.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de A member of the LTi group of companies

01_introduction_v1.1.doc

Page 4

Technical Handbook andronic 3060

Introduction

Table of contents

Table of contents............................................................................................................................................3

Revisions........................................................................................................................................................ 3

General hints.................................................................................................................................................. 4

Safety notes...................................................................................................................................................5

Warning notes and symbols ..................................................................................................................... 5

Use as directed .......................................................................................................................................6

Introduction..................................................................................................................................... 6

Field of applications..........................................................................................................................6

Not used as directed................................................................................................................................6

Revisions

Version Date Additions and changes Initials

V 1.0 23.06.2010 First edition Pa V 1.1 13.10.2011 Layout changes Pa

01_introduction_v1.1.doc

Page 5

Introduction

Technical Handbook andronic 3060

General hints

In the creation of this handbook, we have made the greatest effort and have taken the

greatest care. We reserve the right to make changes to this handbook and to the controller or the programs, which are made necessary by technical progress, without previous notice. In later versions, additional pages may be inserted. We would appreciate your information as to errors in the handbook or how the handbook may be improved.

We accept no responsibility for damage resulting from neglect of the instructions contained in this handbook.

We are neither liable for nor responsible for actual or alleged loss or damage, whether direct or indirect, which is caused by the operated or delivered equipment or the software programs, and which are claimed by a customer or another natural person or a legal entity. This clause includes faulty service, lost business transactions, loss of expected profit or consequential damages which occur due to the use of the equipment sold by us or software generated by us.

We accept absolutely no responsibility for damage

due to faulty installation !

This technical handbook, the programme descriptions belonging to it as well as other objects sold or supplied with the controller, are protected by copyright. All rights are reserved. This handbook, the programmes, and all other copyrighted objects may be neither completely nor partially copied or in any other manner duplicated, without the previous written consent of andron GmbH. Legally created copies, made with the permission of andron GmbH, of a part of or the complete handbook, the computer programmes or other copyrighted objects, must have the same copyright notice as the original material.

Before connecting and starting up the control, the following documentation

must absolutely be read!

01_introduction_v1.1.doc

Page 6

Safety notes

Warning notes and symbols

Meaning of the symbols used in this document:

Symbol Meaning

This notice contains general and additional information as well as

rules and prohibitions pertaining to damage prevention.

Danger notices for personnel and machine damage, i.e. information

as well as rules and prohibitions pertaining to personal injury and

material damage prevention.

Danger to life !!!

Introduction

Technical Handbook andronic 3060

Danger of electrostatic discharge.

Important information or cross-references to further descriptions.

01_introduction_v1.1.doc

Page 7

Introduction

Technical Handbook andronic 3060

Use as directed Introduction andron products are developed and produced according to the latest technologies. They

are not delivered unless they have been tested for service reliability. The products may only be used as directed. If they are not used as directed, material

damage and personnel injury may result.

andron assumes no liability for damages due to inappropriate use. andron is not liable for

The following requirements must be met before using andron products to ensure proper

use.

 The corresponding safety instructions for use as directed must be read and  If the products include hardware, the original condition must not be changed.

 Damaged or faulty products must not be integrated or put into operation.  It must be guaranteed that the products have been installed according to the

Field of applications The control is used for control panel integration, integration into housing or the door of

the switch cabinet or for machine tool housing integration. It must be ensured that required mounting, installation and environment conditions are fulfilled. The control can only be used with the configurations described in this manual. Furthermore, the use of a andron software or firmware is necessary. Each control system must be parameterized an programmed by competent service personnel before operation.

Not used as directed

The control is „not used as directed“ if it is used in a field of application not specified or if

it is used under operating conditions or with technical data not specified in this manual. The control must not be used if it is exposed to operating conditions which do not fulfill the determined environmental conditions, e.g. use with water or with extreme temperature differences or extreme maximum temperatures is not allowed.

payment of damages. The user is liable at his own risk if the products are not used as

directed.

understood by all who operate one of our products. Software products must not be de-compiled and the source codes must not be

changed.

instructions specified in this manual.

01_introduction_v1.1.doc

Page 8

Connection Requirements

Page 9

Connection Requirements

Technical Handbook

Editing/Illustrations Pa

Version V 6.1

Date 13.10.2011

Author Vo/Pa

Trade mark All product names or trademarks are properties of their respective owners.

Validity There could be additional functions running in the control who are not mentioned in this documentation. It insists no

Published by andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee

claim for this functions, in case of a new delivery or a service case. All rights are reserved with respect to the content of this documentation and the availability to the product.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de A member of the LTi group of companies

02_connection_requirements_v6.1.doc

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Connection Requirements

Technical Handbook

Table of contents

Revisions........................................................................................................................................................ 3

General connection requirements..................................................................................................................... 4

Static Electricity..............................................................................................................................................5

Dust and Dirt.................................................................................................................................................. 5

Transport and Mounting.................................................................................................................................. 5

Display....................................................................................................................................................5

Operating panel.......................................................................................................................................5

Electronic Rack / Operating Panel .................................................................................................................... 6

Mounting positions ..................................................................................................................................6

Location......................................................................................................................................................... 6

Mains Connection ...........................................................................................................................................7

Important information on wiring......................................................................................................................8

Shielding and Grounding ................................................................................................................................. 9

Interference Suppression .............................................................................................................................. 10

Alternating current......................................................................................................................... 10

Direct current ................................................................................................................................ 10

Non-contacting switches (Initiators)........................................................................................................ 11

Mechanical switches .............................................................................................................................. 11

Creeping contacts.................................................................................................................................. 11

Adjustment................................................................................................................................................... 11

Connection values......................................................................................................................................... 12

Operating and ambient conditions.................................................................................................................. 12

Revisions

Version Date Additions and changes Initials

V 6.0 01.08.2010 Revised version Pa V 6.1 13.10.2011 Layout changes Pa

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Connection Requirements

Technical Handbook

General connection requirements

The following notes generally must be observed:

 Inputs with safety functions (e. g. release feed, emergency stop, ...) must be

 All connections are to be made according to the information contained in the

documentation of the control.

 Make sure that all soldering points are clean.  Only shielded cables may be used.  The shielding is to be carried out according to the requirements (see "Shielding").  Emergency stop and limit switches must always be designed as break contacts, in

order to cause the control to stop immediately in case of a connecting cable break.

The control is not a mediate Emergency Stop switching element; i. e. an

Emergency Stop must also suspend all movements of a machine immediately

even without a control!

absolutely connected to the control and switches, and the cables must have been checked as well for their function before the first turn on.

 Safety switches must always be connected in series (e. g. emergency stop circuit).  Drives with closed control circuits must have, in addition to limit switches, also

mechanical safety limit switches following those in the path. These must be handled electrically like an EMERGENCY STOP and must be integrated into the available emergency stop loop.

Work on the control and the electrical connections may

only be performed with the supply voltage turned off

and by qualified personnel!

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Connection Requirements

Technical Handbook

Static Electricity

When installing or replacing hardware components, you should always discharge the static electricity on your body as it can cause damage to electronic components or even to entire assemblies. To discharge the static electricity, touch the metal of the control.

Electronic components such as ICs and memory modules on the pc-boards are very sensitive to static electrical discharges and are easily damaged by them. Be sure that the service personnel are suitably grounded before they touch pc-boards and pcb-components. The drier the surroundings, the more likely it is that static electricity occurs.

When replacing plug-on cards, don't contact the components on the cards or their "golden fingers". Before components and assemblies are inserted or connected, the control must be built-in and grounded via the ground stud.

 Please handle all electrostatically sensitive pc-boards and assemblies only at

a secured working area.

 Use only ESD shielding bags for transporting and handling

pc-boards and components.

Dust and Dirt

Malfunctions in many cases result from dusty, polluted or greasy contacts. Proper

functioning of the control can only be ensured when all components are treated with the necessary care. When replacing a pc-board pay special attention to the gold-plated contact surface of the BUS connector as it oxidises rapidly when touched. Use an eraser to clean the surface when it is dirty.

Transport and Mounting

Instructions for securing it with the available transport safety devices must be observed.

Hard shocks must be prevented under all circumstances, because the display and the builtin hard disk could encounter irreversible damage. It must be absolutely precluded that electronic components and pc-boards are exposed to the danger of shorting (wetness, accidental grounding by improper handling and storage during operation)

Display

Although the electronics and high tension conducting parts of the display are protected

The display must be protected from mechanical loads and shocks.

from being touched by a sheet-steel housing, the following notice is expressly given:

The internal space of the display housing can also be under high tension after the power has been turned off! The device may only be opened at the factory.

Operating panel

Be careful when mounting the operating panel that the foil is not damaged (e. g. by pointed or sharp tools, soldering iron, ...).

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Connection Requirements

Technical Handbook

Electronic Rack / Operating Panel

Mounting positions

An electronic rack sealed according to IP 54/55 with a heat exchanger or an air conditioner is to be used. The admissible environmental temperature of 45°C for the control in the electronic rack must not be exceeded. Free circulation of air in the rack must be guaranteed. In order to guarantee a sufficient ventilation, approx. 100 mm space along the full width must be left free above and at the front of the control.

High frequency generators, transformers, power generators etc., must not be installed in the immediate vicinity of the control.

When mounting the control in the electronic rack or in the operating panel only the following

mounting positions are allowed.

Illustration: Allowed mounting positions of the contol modul

Location

The location of the control is decisive for its proper functioning. The mounting instructions

and the connection instructions therefore must be exactly followed. In case of doubt, contact our service technicians who will be glad to assist you.

The most important mounting instructions are:

 The installation must be performed without heavy shocks. The position of

the control must be such that there are no shock influences, otherwise the built-in hard disk or the display could be damaged.

 The control should not be exposed to external heat sources (e. g. strong

sunshine, heat blowers, etc.); its maximum admissible ambient temperature

= 45°C.

is T

amb

 Before turning on the control, ensure that the mains voltage corresponds to

the admissible operating voltage of the control.

 Ensure that the mains connection is non-disruptive. If the mains voltage

conditions are critical, a constant voltage controller must absolutely be used. When checking the mains condition, a full daily routine or a multi-shift period must be considered.

02_connection_requirements_v6.1.doc

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Mains Connection

Connection Requirements

Technical Handbook

he mains voltage must correspond with the admissible operating voltage of the control. This is achieved by connection to the 230 V mains or via a transformer 400/230V (50/60 Hz).

For installation in the U.S.A., the mains voltage is 115 V. The mains voltage supplied to the control must not have the same phase as contacts,

relays and other switching elements or devices of the control cabinet.

115V/230V

1 2

Trennung.eps

Illustration: Mains power supply of the control connected with a different phase

1 Relays, contactors, magnetic valves, ... 2 Control

All transformers used must be provided with a protective winding connected to a ground

wire. Thus, the danger of a voltage flashover between windings is decreased and the noise ratio is also enhanced. By using U-sections with separate side windings (one side prim., one side sec.), the protective winding can be omitted. If the mains voltage conditions are critical, a constant voltage controller must be absolutely used. When selecting it, the power consumption of the control must be taken into account! On request, we will deliver suitable transformers or constant voltage controllers. In general, the regulations of the local electric supply company are to be observed.

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Connection Requirements

Technical Handbook

Important information on wiring

 The ground cables must be connected first to divert the static electricity.

 For all signal lines, shielded cables are to be used, whereby the shields must only be

connected to the metal connector housing of the connectors on the control side.

 For all signal lines, the minimum line cross-section must not be less than 0.25 mm

 All line cross-sections must correspond to the guidelines of the VDE 0113.  Make sure that all solder and squeeze connections are perfectly in order. All

connections are to be established according to our documentation.

 All SUB-D connectors must be screwed to the housing.  Mains connection minimum 3 x 1.5 mm  SL connection to the ground stud min. 4 mm  SL busbar to the ground potential minimum 16 mm

 The fibre-optic and coaxial cable must not be bent. When laying it, the minimum

bending radius must be not be less than the indicated value.

 The bending radius of the sercos fibre-optic cable must not be less than 50 mm.

Please note also the information in the respective

chapters of the hardware description

Special care should be taken with reference to the outputs which lead to relays, contactors,

valves, timer switching devices, etc.

he input and output lines should be generally as short as possible and laid at a



distance to high tension lines.

 The cable trees for load and control circuits should also be laid separately!

min. 30 mm

Last- und Steuerkreis.eps

Illustration: Separate layout of load and control cables

1 Load circuits (Relays, contactors, valves, ...) 2 Control circuits (Control, ...)

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Connection Requirements

Technical Handbook

Shielding and Grounding

All shields may only be connected on the side of the signal source and must be combined

by means of a ground cable busbar (clamping strip) and connected jointly to the ground cable potential. The grounding and shielding connections must be established as shown in the following illustration.

min.

O 4mm

Quelle (Source)

min. O 16mm

PE-Sammelschiene.eps

Illustration: Shielding and grounding of the modules

For all signal cables connected to the control, the shielding is provided on the

control side. For this, only the mating connector and housing made of metal

(conducting) material may be used. The grounding is achieved via the shield on

the connector housing to the PE (SL) busbar.

Illustration: PE ground connection of the control module

Proper ground connection to the computer and the

operating panel must be ensured.

Observe the VDE regulations!

02_connection_requirements_v6.1.doc

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Connection Requirements

Technical Handbook

Interference Suppression

When the above mentioned instructions are followed, interference sources can be almost

entirely excluded. However, in spite of care and cabling according to the instructions, the following section on interference reduction is to be absolutely observed.

Alternating current Switching contactor coils can cause interference in the supply lines. Therefore, especially in

alternating current protective systems via an RC member or varistors parallel to the coils, interference reduction measures are to be performed. Guide values for 230 V contactors: R=100 ohms, C=0.1 F, U=630 VAC

Direct current All direct current coils, (relays, solenoids) on the machine must be provided with an anti-

surge diode. This anti-surge diode must be connected in the immediate vicinity of the coil. The correct polarity must be observed.

Varistor

Spulen.eps

Illustration: Interference reduction on coils in an alternating and direct current circuit

We want to emphasise that we assume no liability for proper functioning or any

damage when these instructions have not been followed!

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Non-contacting switches (Initiators)

Mechanical switches

Creeping contacts

The quality of the output signals of the non-contact switches is decisive for the perfect functioning of the control electronics. In order to prevent oscillation tendencies at the output of these switches, only stabilized supply voltages may be employed. The neutral conductor to the initiators must be achieved by connection to the neutral point of the power supply.

With mechanical switches, only those with spring contacts should be used. Take care that the contact pressure and contact material is suitable for the corresponding switching current.

In general, interference suppression is to be performed for every sink. The

procedures recommended by the manufacturer are to be performed and the

corresponding interference material is to be built in. If these interference

suppression measures are not carried out, malfunctions cannot be excluded.

This is also valid for contactors.

Creeping contacts are often found in pressure and temperature switches. These cause especially hard to locate disturbances when they take on an instantaneous undefined state during switching from the "ON" to the "OFF" state and an arc path occurs ("spattering").

hey create electromagnetic waves, as in a spark transmitter, when an inductive load follows. In such cases, spring switches or non-contacting switches must be installed.

Connection Requirements

Technical Handbook

Adjustment

Every machine-specific parameter, except for the adjustment of the drive, is adjusted in the

EEPROM by means of a separate alphanumeric keyboard. No changes must be made on the individual cards.

Before the first movement of the axes, the following parameters in the EEPROM are

If there is a modification to the cards, not made by one of andron's authorised

service personnel, all guarantees and claims for service under the guarantee are

void.

absolutely to be checked and, as the case may be, to be adapted:

 Resolution of the axes  Axes limitations  Speeds  Zero traversing sequence  Ramp curve

Furthermore, it must be ensured that the limit switches are connected to the correct inputs and are functioning properly. Likewise, this is valid also for the EMERGENCY STOP switch. In order to prevent damage in the first movement, it must be observed that the override potentiometer is approx. at the 10% position and that creep traversing mode has been selected.

We assume no liability for damage, when the connection requirements have not

been fulfilled or have been performed by unauthorised service personnel!

02_connection_requirements_v6.1.doc

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Connection Requirements

Technical Handbook

Connection values

Computer power supply Input voltage 100-240 V AC, 50/60 Hz Power consumption max. 200 VA

Display power supply Input voltage 24 V DC, +/- 10% Power consumption max. 75 VA

USB-Hub power supply Input voltage 24 V DC, +/- 10% Power consumption max. 75 VA

Input voltage 24 V DC, +/- 10% Operating panel ANM Power consumption max. 225 VA

Operating and ambient conditions

In operation Storage/Transport Ambient temperature +5°C ... +45°C -20°C ... +45°C

02_connection_requirements_v6.1.doc

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CNC System

Page 21

CNC System

Technical Handbook andronic 3060

Version

V 2.7

Date

10.10.2013

Author

Editing/Illustrations

Trade mark

All product names or trademarks are properties of their respective owners.

ion of the contents thereof without express

Validity

There could be additional func tions running in the contro l that are no t mentioned in this docume ntation. No legal

Published by

andron GmbH, Schlätterstr. 2, 88142 Wasserburg/Bodensee, Germany

A member of the LTi group of companies

Copying this do cument, giv ing it to othe rs and the use o r communica t authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

right exists, however, to these functions when a new system is delivered or the system is serviced. All rights are reserved with respect to the contents of this doc um e nt at io n an d the av a il abil ity of the product.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de

03_cnc_system_v2.7.doc

Page 22

CNC System

Technical Handbook andronic 3060

Table of contents

Revisions ..................................................................................................................................................... 4

Hardware descript io n.................................................................................................................................... 5

HMI computer ...................................................................................................................................... 6

NC computer ........................................................................................................................................ 6

Block diagram .............................................................................................................................................. 7

PC boards of the control ........................................................................................................................ 7

Connection overview of the control module .................................................................................................... 8

Connector and interface overview of the andronic controls ............................................................................. 10

Survey of hardware components ................................................................................................................. 11

Control front/inside view ............................................................................................................................. 12

Licence sticker, housing fans and card holder ........................................................................................ 14

Industrial PC power supply 230V AC or 24V DC ............................................................................................. 16

PC Boards - PCI-Express Backplane (Small Version) andronic 3060S ............................................................... 17

Overview of the connections and LEDs .................................................................................................. 18

Connections of the backplane ............................................................................................................... 19

LEDs of the backplane ......................................................................................................................... 19

Backplane key: System Wake Up .......................................................................................................... 20

Remote Power ON/OFF logic ................................................................................................................ 20

PC Boards - PCI-Express Backplane (Large Version) andronic 3060L ............................................................... 21

Overview of the connections and LEDs (Large-Version) .......................................................................... 22

Connections of the backplane ............................................................................................................... 23

LEDs of the backplane ......................................................................................................................... 23

Backplane key .................................................................................................................................... 23

PC boards - HMI/NC CPU cards ................................................................................................................... 24

General .............................................................................................................................................. 24

andronic 3060S ................................................................................................................................... 24

andronic 3060L ................................................................................................................................... 25

Description of the CPU card - SHB210 ................................................................................................... 26

Layout and interfaces .......................................................................................................................... 26

View of the Socket M CPU card front/backside ....................................................................................... 27

External DVI board for SHB210 CPU .............................................................................................. 28

Description of the CPU card HS-7165 .................................................................................................... 30

View of the Socket P CPU card ...................................................................................................... 30

Description of the CPU board FS-A75 .................................................................................................... 31

View of the CPU board ................................................................................................................. 32

Order number of all CPU cards of the andronic ...................................................................................... 33

PC boards - NCM2 card (NC multifunction card II) ......................................................................................... 34

Description .................................................................................................................................. 34

Features ..................................................................................................................................... 34

Order number ............................................................................................................................. 35

Overview of the interfaces ............................................................................................................ 35

Interfaces of the NCM2 ................................................................................................................ 36

Overview of the LEDs ................................................................................................................... 37

Hand wheel interface adapter (Option) .......................................................................................... 38

Laser pulse generator card LPN for NCM2 card / Nano generator (Option) ........................................ 39

sercos fibre optic cable ............................................................................................................................... 41

Cable specification ....................................................................................................................... 41

LWI card with 4 optical inputs (Option) ........................................................................................................ 42

Mounting bracked LWI ................................................................................................................. 42

Fieldbus interface cards (Profibus-DP, CANopen, InterBus-S,...) ..................................................................... 43

RAID Controller - SATA II (Option) .............................................................................................................. 45

External UPS STNO0017 (Option) ................................................................................................................ 47

Dimensions of the control ........................................................................................................................... 49

Technical data ........................................................................................................................................... 50

03_cnc_system_v2.7.doc

Page 23

CNC System

Technical Handbook andronic 3060

Version

Date

Additions and changes

Initials

V 1.0

27.04.2010

First edition

New connectors/interfaces X25.3/4 (sercos III), X28.1 (NCM2 LPG adapter)

New „sercos“ notation

New connectors/interfaces X28.2 / X77.x / X78.x Correction of the I/O pin assignment X27 of the NCM2 card

Addition: BIOS versions 14.0.2 and 14.0.3. DVI board coding for spez. Display resolutions

LPN card: Laser pulse generator card LPN for NCM2 card / Nano generator (Option) MMI CPU card HS-7165 now with Core2Duo or Core2Extreme processors

New CODESYS Logo

New fieldbus cards (CAN-BUS, InterBus-S)

Additions:

- RAID controller with 2 SSDs (Option)

Additions:

- MMI OS: since 8/2013 optional also with Microsoft Windows 7 Pro EMB x32

Revisions

V 1.1 20.05.2011

V 2.0 06.10.2011 Chapter completely revised (now also with andronic 3060L) Pa

V 2.1 06.03.2012

V 2.2 06.06.2012

V 2.3 08.11.2012

V 2.4 26.03.2013

V 2.5 24.06.2013

V 2.6 11.09.2013

V 2.7 10.10.2013 Addition: Optional UPS (Uninterruptible Power Supply) STNO0017 Pa

Addition of the LED description of the backplane Addition of the LED description of the NCM2 board

Wrong notation SMB210  SHB210

MMI CPU card HS-7165 now in 2 versions with DVI or VGA interface

New MMI CPU: Intel® Core i7 (optional) New “System Wake Up” key notice

- MMI CPU description FS-A75 with Core™ i7 processor (option)

- MMI CPU SMB210 now with Core Duo processor (option)

- New power supply NTGE0077

- New BIOS versions 14.x/15.x/16.x now in the appendix

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Page 24

CNC System

Technical Handbook andronic 3060

The andronic 3060 is a compact CNC multi proc essor sy stem with H MI and N C com puter

ke EtherCAT, Profibus or

Hardware description

and an integrated Soft PLC in one housing. Both computer systems c om mun icat e tog eth er via fast PCIe to PCIe bridge that is integrated on the common bus backplane.

High functional security by using selected industrial PC components, the standardized digital sercos interface and the current field bus systems li CANopen as interf ace to all I/O peri ph er y devices present the openness an fl exibility of the control system.

The principal item of the andronic 3060 are two po wer ful Int el is responsible only for the control kernel (NC computer) and the other for the user interface (HMI computer).

proces sors. One pro ce ssor

03_cnc_system_v2.7.doc

Page 25

CNC System

Technical Handbook andronic 3060

The control is available in two versions. Th e ext r emely compact c o n t rol andronic 3060 S for

andronic 3060S (Small)

andronic 3060L (Large)

HMI computer

The HMI computer contains e.g. an Intel® Core2Duo, Core2Extreme, Core i7 or

E controller. The

NC computer

The NC computer contains an Intel® Celeron® M plug-in CPU and a new developed NC multifunction card (NCM2) as communication processor between the drive units and the

interfaces the NCM2 card has up to two sercos interfaces available.

standard applic ations an d the bit bi gger con trol andro nic 306 0L with eno ugh perfor mance for high-end applications.

Celeron M plug-in CPU with integrated Ethernet, VGA, DVI and ID EtherCAT, CAN-Bus or Profibus interface enabl es the connection to th e operating panel and further I/O units. Besides the internal hard disk, several USB interfaces for the connection of external devices like CD/DVD-ROM or USB cams are available.

control with all necessary connectio ns. Besides the fast I /O interface and the h andwheel

03_cnc_system_v2.7.doc

Page 26

CNC System

Technical Handbook andronic 3060

PC boards of the control

PCI express backplane with PCIe to PCIe bridge and fan speed control

handwheels, fast I/O inputs und further interfaces for special requirements

Block diagram

Illustration: Block diagram of the andronic 3060S

Illustration: Block diagram of the andronic 3060L



 HMI CPU board with Intel processor and all standard interfaces as USB, SATA,

VGA, DVI, Ethernet, ... (optional - EtherCAT)

 Fieldbus interface card (option) Profibus-DP, CANopen or InterB us-S for the I/O units  NC CPU board with Intel processor

 NC multifunction board NCM2 with interfaces for sercos II/III, up to 4

03_cnc_system_v2.7.doc

Page 27

CNC System

Technical Handbook andronic 3060

The connection overview with

Connection overview of the control module

all interfaces of the control is shown outside on the housing cover.

This is an example for an andronic 3060s with 115/230 V AC power supply and interfaces for:

 Profibus-DP  sercos II  Handwheel  Er o din g gen erator

This is an example for an andronic 3060s with 24 V DC power supply and interfaces for:

 EtherCAT  sercos II  DVI

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This is an example for an andronic 3060L with 115/230 V AC power supply and interfaces for:

 InterBus-S  sercos II (2 rings) 

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Interface

Module/card

Connector

Connection

Mains power supply

Power supply

3-pin mains plug

100-240V, 50/60Hz

24V Power Input

Power supply

2-pol. connector

24V Input

X5.1

Parallel interface LPT1

HMI CPU

25-pin SUB-D connector (fem.)

X9.1

Serial interface COM1

HMI CPU

9-pin SUB-D connector (male)

X11

Keyboard/Mouse i n ter f ace

HMI CPU

6-pin PS/2TM connector (fem.)

X13

RPO Remote-Power-On/Off

RPO adapter

4-pin terminal connector

X17.1

VGA interface

HMI CPU

15-pin mini SUB-D con. (fem.)

X17.1 ⇔ X60.1

X17.2

DVI interface

HMI CPU

DVI connector (female)

X17.2 ⇔ X60.2

X19.1

Ethernet interface

HMI CPU

RJ-45 connector

X19.2

Ethernet interface

HMI CPU

RJ-45 connector

X19.5

EtherCAT interface

HMI CPU

RJ-45 connector

X19.5 ⇔ X77.1

X20.x

USB interface

HMI CPU

USB connector (Type A)

X21

CNC fault

NCM card

2-pin terminal connector

X22

I/O interface (option)

NCIO card

37-pin SUB-D connector (fem.)

X23.1

NCM-NCIO BUS

NCM card

9-pin SUB-D connector (female)

X23.2

NCM-NCIO BUS (option)

NCIO card

9-pin SUB-D connector (male)

X23.2 ⇔ X23.1

X24.1

sercos transmitter (TX)

NCM card

Fibre optic connector

X25.1

sercos receiver (RX)

NCM card

Fibre optic connector

X24.2

sercos transmitter (TX)

OPT card

Fibre optic connector

X25.2

sercos receiver (RX)

OPT card

Fibre optic connector

X25.3

sercos III interface (port 1)

NCM2 card

RJ-45 connector

X25.4

sercos III interface (port 2)

NCM2 card

RJ-45 connector

X26

Keyboard interface

NC CPU

6-pin PS/2TM connector (fem.)

X27

I/O interface (only andronic 3060)

NCM2 card

10-pin terminal connector

X28.1

Laser Control (out)

NCM2 LPG adapt.

9-pin SUB-D connector (female)

X28.2

Communication LPG⇔SCAN-LAB card

NCM2-LPG adap.

9-pin SUB-D connector (male)

X28.2 ⇔ SCAN-LAB card

X30

Handwheel interface

NCM card

9-pin SUB-D connector (male)

to the handwheel

X40.x

4 or 7 USB interfaces

^ANV03/ANV04

USB connector (Typ A)

X40.x ⇔ X63

X41

USB interface (input)

^ANV03/ANV04

USB connector (Typ B)

X41 ⇔ X20.x

X42

ANV04 key pad (USB)

^ANV04

USB connector

X50

InterBus-S

InterBus-S card

9-pin SUB-D connector (female)

X50 ⇔ X70

X51

Diagnosis interface

InterBus-S card

9-pin SUB-D connector (male)

X52

Profibus-DP interface

Profibus card

9-pin SUB-D connector (female)

X52 ⇔ X76

X54

CAN-Bus interface (+PCI0029)

CAN-Bus card

9-pin SUB-D connector (male)

X54 ⇔ X78

X60.1

VGA interface

^ANV03/ANV04

15-pin mini SUB-D con. (fem.)

X60.1 ⇔ X17.1

X60.2

DVI interface

^ANV03/ANV04

DVI connector (female)

X60.2 ⇔ X17.2

X62

Power supply 24V, DC

^ANV03/ANV04

2-pin terminal connector

24V, DC (TFT)

X63

USB Touch controller

^ANV03/ANV04

USB connector (Typ B)

X63 ⇔ X40.x

X70

InterBus-S interface (in)

^ANM013

9-pin SUB-D connector (male)

X70 ⇔ X50

X71

InterBus-S interface (out)

^ANM013

9-pin SUB-D connector (female)

X72

16 Inputs

^ANM013

2 x 8-pin terminal connector

X73

16 Outputs

^ANM013

2 x 8-pin terminal connector

X75.1

Power supply 24V, DC

^ANM013

2-pin terminal connector

24V, DC (BTL)

X75.2

Power supply 24V, DC

^ANV03

2-pin terminal connector

24V, DC (USB)

X76

Profibus-DP interface

^ANM013

9-pin SUB-D connector (female)

X76 ⇔ X52

X77.x

EtherCAT interface

^ANM013

RJ-45 connector (BTL11)

X77.1 ⇔ X19.5

X78.x

CAN-Bus interface

^ANM013

9-pin SUB-D connector (male)

X78 ⇔ X54

X80

Handpilot AHP interface

Fibre optic card

RJ-45 connector

X80 ⇔ (AHP)

X81.x

Fibre optic generator interface

Fibre optic card

4x Fibre optic connector

Connector and interface overview of the andronic controls

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Survey of hardware components

Illustration: Connection survey of the operating panel and the andronic 3060s control

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Control front/inside view

Illustration: Inside view of the control housing of the andronic 3060S

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Illustration: Inside view of the control housing of the andronic 3060L

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Licence sticker, hou sing

On the inside of the housing cover you see:

The card holder has two different heights depending of the insert direction. Pay attention

The sticker shows the right order.

fans and card holder

Illustration: Open andronic 3060s module with licence stickers, fans and card holder

 Housing fan 12V DC, connected on the backplane fan control unit  Windows XP Professional licence sticker with product key  CODESYS licence sticker with serial number  Card holder to fix the plug-in boards

to the right orientation (i m p r i nt 1, 2, 3, 4 , t op a nd b ot t om ), if a ca rd hol de r is f all i ng out .

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Illustration: Open andronic 3060L module with licence stickers, fans and card holder

Please pay attention to the general connection requirements in this manual

when opening the housing.

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The andronic 3060 is available with two different industrial PC power supplies.

quality components

Art.-No. NTGE0073

Voltages of both power supplies: +3,3V, +5V, +12V, -12V, -5V, +5V

Industrial PC power supply 230V AC or 24V DC

The power supply is developed for industrial PC systems. Highguarantee a reliable operation and a long service life in an industrial environment.

115/230V AC input

24V DC input

(until Jan. 2013) Type: BEH-620 Input voltage range: 90...264V AC Power: 200 Watt Safety / EMC: TÜV, UL, CE

Art.-No. NTGE0074

(since Feb. 2013) Type: BEH-620 Input voltage range:

110...240V AC Power: 200 Watt Safety / EMC: TÜV, UL, CE

Art.-No. NTGE0077

(since May 2013) Type: SPX-6200-GP1 Input voltage range: 90...264V AC Power: 200 Watt Safety / EMC: TÜV, UL, CSA, CE

Art.-Nr. NTGE0072

Type: B1U-6150F Input voltage range: 24V DC, (20...28V DC) Power: 150 Watt Safety / EMC: TÜV, UL, CE

The used power supplies are special versions with modified cables and connectors for the

internal wiring

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The princi pal item of t he andronic 3060 contro l system are t wo powerful Intel pro cessors only for the control kernel (NC computer) and the other for the user interface (HMI

Features:

Two separate PCIe bus systems with each one PIGMG 1.3 half-size slot

Illustration: andron PCIe backplane +PCB2102 (andronic 3060s)

PC Boards - PCI-Express Backplane (Small Version) andronic 3060S

communicating with one another via a PCIe-to-PCIe br idge. One processo r is responsible computer). The new developed PCI-Express backplan e was added wit h some new featu res compared

with the previous PCI backplane.



and two PCIe x1 slots

 internal communication via a fast PCIe to PCIe bridge (PEX8508)  Power connectors for two harddisks  Integrated fan speed control for up to four CPU and housing fans  Remote power ON/OFF logic for external switching on/off the control  Key for “System Wake Up” function  LED display for „Power On“ and harddisk

Small-Version for the andronic 3060s

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Overview of the connections and LEDs

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Connections of the backplane

Name

Interface

Connector

Description

CN1

ATX power connector

24-pin ATX plug

Power supply

CN7

Fan NC CPU

4-pin plug (male)

to the fan of the NC CPU

CN8

Fan HMI CPU

4-pin plug (male)

to the fan of the HMI CPU

CN9

Fan connector HMI CPU card

3-pin plug (male)

Fan connector of the HMI CPU card CN10

Fan housing 1

4-pin plug (male)

Housing fan 1

CN11

Fan housing 2

4-pin plug (male)

Housing fan 2 (not available)

CN13

LÜF programming

4-pin plug (male)

only for programming!!

CN14

Remote power On/Off

4-pin plug (male)

external power ON-/OFF of the control (see next page)

CN15

HD power 5V SATA

2-pin plug (male)

Connector harddisk 1

CN16

HD power 5V SATA

2-pin plug (male)

Connector harddisk 2

CN17

HD LED - HMI CPU

2-pin plug (male)

HD LED co. of the HMI CPU card for LED10

CN18

I2C programming

4-pin terminal con.

only for programming!!

CN20

PCIe x1

e.g. for Profibus card

CN21

PCIe x1

not available

CN22

HMI SHB connector

PICMG 1.3 Half-size

HMI CPU card

CN23

PCIe x1

NCM2 card

CN24

PCIe x1

not available

CN25

NC SHB connector

PICMG 1.3 Half-size

NC CPU card

LEDs of the backplane

Name

Display

Color*

Description

LED1

Bridge connection I

green

Connection PLX bridge and HMI

LED2

Bridge connection II

green

Connection PLX bridge and NC

LED3

Bridge error

Fatal bridge error (LED red !!!)

LED4

+ 3,3 V voltage

green

Supply voltage backplane

LED5

+ 5 V voltage

green

Supply voltage backplane

LED6

Fan control

red blinking

fan control in operation

LED7

+ 12 V voltage

green

Supply voltage backplane

LED9

+ 5 V standby voltage

red

Supply voltage backplane

LED10

HD LED

red

LED Harddisk operating

LED11

Power ON

green

LED Power ON

* in faultless operation (normal state)

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Name

Description

Explanation

Remote Power ON/OFF

Connector assignment X13 and internal logic of the Remote Power ON/OFF circuit.

Illustration: Connection and logic for the external power on/off switch of the control

Backplane key: System Wake Up

System Wake Up key

Power on key of the HMI CPU card:

In rare cases it’s possible that the control could not start automatically

• after an exchange of a hardware compone nt or

• after voltage variations of the system power In these cases press the SYSTEM WAKE UP key on the top side of the control.

logic

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The new developed PCI-Express backplan e was added with some new features compared

Features:

Two separate PCIe bus systems with each one PIGMG 1.3 Full-size sl o t

Large -Version for the

Illustration: andron PCIe backplane +PCB2103 (andronic 3060L)

PC Boards - PCI-Express Backplane (Large Version) andronic 3060L

with the previous PCI backplane.



more PCIe slots and one PCI slot.

andronic 3060L

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Overview of the connections and LEDs (Large-Version)

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Connections of the backplane

CN…

Interface

Connector

Description

CN1

ATX Power Connector

24-pin ATX plug

Power supply

CN7

Fan NC CPU

4-pin plug (male)

to the fan of the NC CPU

CN8

Fan HMI CPU

4-pin plug (male)

to the fan of the HMI CPU

CN9

Fan connector HMI CPU

3-pin plug (male)

Fan con. of the HMI CPU card

CN10

Fan housing 1

4-pin plug (male)

Housing fan 1

CN11

Fan housing 2

4-pin plug (male)

Housing fan 2

CN13

LÜF programming

5-pin plug (male)

only for programming!!

CN14

Remote Power On/Off

4-pin plug (male)

external power ON-/OFF

CN15

HD Power 5V SATA

2-pin plug (male)

Connector hard disk 1

CN16

HD Power 5V SATA

2-pin plug (male)

Connector hard disk 2

CN17

HD LED – HMI CPU card

2-pin plug (male)

HD LED co. of the HMI CPU card for LED10

CN18

I2C Programming

4-pin terminal con.

only for programming!!

CN20

PCIe x1

e.g. for Profibus card

CN21

PCIe x1

not available

CN22

HMI SHB Connector

PICMG 1.3 Full-size

HMI CPU card

CN23

PCIe x1

NCM2 card

CN24

PCIe x1

not available

CN25

NC SHB Connector

PICMG 1.3 Full-size

NC CPU card

CN26

PCIe x1

free

CN27

PCIe x16

free CN28

PCI

free (e.g. for InterBus-S card)

CN29

PCI

free (e.g. for generator card)

CN30

SATA 1

SATA plug

not available

CN31

SATA 2

SATA plug

not available

CN32

USB 0/1

10-pin terminal con.

not supported from the CPU

CN33

USB 2/3

10-pin terminal con.

not supported from the CPU

LEDs of the backplane

Name

Display

Color*

Description

LED1

Bridge connection I

green

Connection PLX bridge and HMI

LED2

Bridge connection II

green

Connection PLX bridge and NC

LED3

Bridge error

Fatal bridge error (LED red !!!)

LED4

+ 3,3 V voltage

green

Supply voltage backplane

LED5

+ 5 V voltage

green

Supply voltage backplane

LED6

Fan control

red blinking

fan control in operation

LED7

+ 12 V voltage

green

Supply voltage backplane

LED9

+ 5 V standby voltage

red

Supply voltage backplane

LED10

HD LED

red

LED Harddisk operating

LED11

Power ON

green

LED Power ON

* in faultless operation (normal state)

Backplane key

Name

Description

Explanation

S1 System Wake Up key See pag e 20

Remote Power ON/OFF logic and connector assignment CN14 (see page 20)

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General

The principal item of the andronic 3060 contr ol system are two powerful Intel pro cessors only for the control kernel (NC computer) and the other for the user interface (HMI

andronic 3060S

The andronic 3060S is equipped with tw o equal CPU c ards with different performance and

NC CPU card

HMI CPU card

View

Celeron M / 1.73 GHz or

 Core Duo T2500 / 2.0 GHz (opt.)

USB 2.0 (max. 6)

 Serial COM

V14.0.1 Standard BIOS V14.0.3 (Display 1280x1024) opt.

PC boards - HMI/NC CPU cards

communicating with one another via a PCIe-to-PCIe bridge. One proc essor is responsibl e computer). The control contains two similar CPU cards with different performance and equipment:

components:

CPU board SHB210 SHB210 BUS system PICMG 1.3 Half-size (SHB Express) PICMG 1.3 Half-size (SHB Express)

Intel processor

RAM 512 MB DDR2 SO DIMM

Interfaces all DISABLED

BIOS V14.1

Celeron



M / 1.6 GHz



 Pentium M / 1.8 GHz (opt.)

1024 MB DDR2 SO DIMM or 2048 MB DDR2 SO DIMM (opt.)



 VGA, (DVI optional)  Ethernet, (2. Ethernet opt.)  SATA (max. 2)

V14.0.2 (Display 1680x1050) opt.

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andronic 3060L

The andronic 30 60L is equipp ed in th e stan dard v ersion wit h two differen t CPU c ards w ith

NC CPU card

HMI CPU card

View

HS-7165/DVI

 HS-7165/VGA

BUS system

PICMG 1.3 Half-size (SHB Express)

Intel processor (Socket P)

 Core 2 Extreme X9100 / 3.06 GHz

USB 2.0 (max. 7)

 Serial COM

High-End MMI-CPU

In addition even mor e efficient Fu ll-Size CPU cards with Intel multicore proc essors offers

HMI CPU card

BUS system

different performance and components:

CPU board SHB210



PICMG 1.3 Full-size (SHB Express)

Intel processor

Celeron M / 1.73 GHz

 Core Duo T4400 / 2.2 GHz  Core 2 Duo T8400 / 2.26 GHz  Core 2 Duo T9400 / 2.53 GHz

RAM 512 MB DDR2 SO DIMM 2048/4096 MB DDR2 SO DIMM



 VGA, DVI

Interfaces alle DISABLED

 Ethernet, (2. Ethernet opt.)  SATA (max. 2)

BIOS V14.1 V15.0

sufficient performance reserves for High End applications. The andronic 30 60L is equipped in the most eff icient version with a HMI -CPU card with

highest performance and components:

View

CPU Board FS-A75TXG2

PICMG 1.3 Full-size (SHB Express)

Processor Intel CoreTM i5 or CoreTM i7 RAM 4 GB DDR3 SO DIMM (max. 16GB)

BIOS V 16.x

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Description of the CPU

The SHB210 Half-Size single board computer is optimized for an Intel Socket M

533/667 MHz Front Side Bus and the

. It offers sufficiently

Layout and interfaces

card - SHB210

processor (Core™2 Duo/Celeron M), supporting a memory can accommodate up to 4 GB DDR2-667 SODIMM performance for high require ments. Fu rthermor e there are all necessary in terfac es for the entire periphery onboard.

 Onboard LAN controller  2x Gigabit Ethernet 10/100/1000, RJ-45  Onboard graphic controller with mit 8-224 MB (shared memory), VGA/LVDS interface  Onboard I/O controller for mouse, keyboard, serial and parallel interface  Onboard UDMA / IDE / SATA controller  6 USB 2.0 Ports (2 are accessible from outside)

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View of the Socket M CPU

Illustration: Backside of the SHB210 with DDR2 and Compact Flash memory slot

card front/backside

Illustration: Front side of the SHB210 with processor, all interfaces and DDR2 memory slot

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External DVI board for SHB210 CPU

To select the higher display resolution, the Jumper JP3 must be codified correctly and it necessary to install the correct BIOS on the MMI-CPU card.

Illustration: DVI Board AX93221 (andron Art.-No.: +CMZ7801)

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Controls that were delivered with these MMI BIOS versions 14.0.x,

must be marked from outs id e b ec a us e th e higher display resolut i on

can cause problems with normal displays.

The CPU BIOS default configuration are described in the appe n di x :

• 03b SHB210 Bios versions V14.x

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Description of the CPU

The HS-7165 Full-Size PCIe single board c omputer is o ptimized fo r an Intel mobile du al

ide Bus and the

. It offers sufficiently

View of the Socket P CPU

Illustration: CPU card HS-7165DVI with processor, interfaces and DDR2 memory slot

card HS-7165

card

core processor (Socket P), supporting a 1066/800/667 MHz Front S memory can accommodate up to 4 GB DDR2/800MHz SDRAM performance for high require ments. Fu rthermor e there are all necessary in terfac es for the entire periphery onboard.

 Onboard LAN controller  2x Gigabit Ethernet 10/100/1000, 2x RJ-45  Onboard graphic controller with up to 1 GB (shared memory), VGA / LVDS interface  Onboard I/O controller for mouse and keyboard  7 USB 2.0 Ports  Onboard Interface for 4 x SATA, 4 x COM, 1 x LPT  Onboard CF cardreader (Type II)

Optional with DVI or VGA interface: HS-7165/DVI or HS-7165/VGA

The CPU BIOS default configuration are described in the appendix:

• 03c HS-7165 Bios versions V15.x

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Description of the CPU

The FS-A75 Full-size PCIe CPU card supports Intel Core™ i3 / i5 / i7 and Celeron

It offers sufficiently performance for high requirements. Furthermore

Specification

Form Factor

PICMG 1.3 Full-size CPU Card

CPU

2nd Generation Intel Core™ i7, Core™ i5, Core™ i 3 and Celeron Package type: rPGA988B

Memory

2 x DDRIII SO-DIMM 1066/1333/1600 MHz up to 16GB

Chipset

Intel QM67

Real Time Clock

Chipset integrated RTC with onboard lithium battery

Watchdog Timer

Generates a system reset with internal timer for 1min/s…255min/s

Power Management

Supports ACPI 3.0 compliant

Serial ATA Interface

4 x serial ATAII interface with 300MB/s transfer rate 2 x serial ATAIII interface with 600MB/s transfer rate

VGA Interface

Onboard DSUB15 connector for VGA interface

LVDS Interface

Onboard 24-bit dual channel LVDS connector with +3.3V/+5V/+12V supply

DVI Interface

Chrontel CH7318 Transmitter with 26-pin DVI connector

Audio Interface

Realtek ALC888 HD Audio

LAN Interface

2 x Intel 82574L Gigabit LAN

GPIO interface

Onboard programmable 8-bit Digital I/O interface

Extended Interface

PICMG 1.3 Interface Support 1 PCI-Express x16 and 1 PCI-Express and 1 x PCIE mini card socket

Internal I/O Port

5x RS232, 1 x RS232/422/485, 1 x SMBUS, 1 x GPIO, 8 x USB 2.0, Front panel Audio and 1 x CDIN

External I/O Port

DB15 VGA port, RJ45 LAN port, PS/2 K eyboard/Mouse Port

Power Requirement

+5V, +12 DC input & 5VSB Requirement

Dimension

338 mm x 126 mm (L x W)

Temperature

Operating within 0…60°C Storage within –20...85°C

Interface version

Intel PGA988B+ QM67 Onboa rd V GA , L V DS, DV I, U S B 2.0 , CO M , HD Au d i o, Support Four X1 & One X16 PCI Express interface

board FS-A75

Mobile processors. there are all necessary interfaces for the entire periphery onboard.

Illustration: CPU card FS-A75 with processor, interfaces and DDR3 memory slot

Mobile Processor

x4 or 4 PCI-Express x1 4 PCI bus master, and 4 USB2.0 Interface

1 x IrDA, 1 x LVDS,1 x LPT, 6 x Serial ATA, 1 x LCD inverter, 1 x

FS-A75TXG2

SATAII, SATAIII, SMBUS, LPC, IrDA, GPIO and PCI Express mini card, 2 x Giga LAN

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View of the CPU board

Illustration: CPU board FS-A75

The CPU BIOS default configuration are described in the appendix:

• 03d FS-A75 Bios versions V16.x

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Order number of all CPU

cards of the andronic

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Description

The NC multifunction card II (NCM2) is the principal item of the NC computer. Th e card

urther on the

Illustration: NC multifunction card II with PCIe and sercos II interface

Features

PCIe interface

PC boards - NCM2 card (NC multifunction card II)

has one or two sercos interfaces responsible for the drive communication. For storing machine specific data, axes resolution, ramp curves, etc. a flash memory is onboard available. Up to four han dwheel int erfaces ar e integrat ed on the c ard too. F card has a fast I/O interface for fast signals as Emergency-Stop, collision, etc.



 Plug and play co mponent  Identification of the card and the version number  4 handwheel inputs  Fibre optic adapter interface to the eroding generator (optional)  4 x 24V fast digital inputs, direct process access  4 x 24V fast digital outputs, direct process access  alternative sercos interface mounting:

- one sercos II interface, interface on board

- one sercos II interface, interface adapter (optional) or

- one sercos III interface, interface on board

 Loop back function for diagnosis of the sercos interface  FLASH ROM 512 kByte for:

- BIOS expansion ROM 64 kByte

- Configuration data

 Programmable write protection for FLASH ROM  Interrupt logic for sercos interfaces  Diagnosis register  Laser pulse generator (optional)  Further function expansions by using a FPGA

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Technical Handbook andronic 3060

Order number

Overview of the interfaces

The NCM2 card has different interfaces depending of the version.

Internal name

Function

External name

I/O interface (4 inputs 24V / 4 outputs 24V)

 Pin10 – GND  Pin9 - 24V Input

 Pin8 (D0 out) Output - n.a.  Pin7 (D1 out) Output - n.a.

 Pin6 (D2 out) Output - n.a.  Pin5 (D3 out) Output - n.a.

X27

 Pin4 (D3 in) Input - Encoder  Pin3 (D2 in) Input - Collision  Pin2 (D1 in) Input - n.a.  Pin1 (D0 in) Input - Emergency-Stop

X5 Adapter connection for 2nd SERCOS II ring (Option) X24.2/X25.2 X6 Handwheel 1 (HR1) -

Assignment see following page

X30.1 X7 Handwheel 3 (HR3) X30.2 X8 Handwheel 2 (HR2) X30.3 X9 Handwheel 4 (HR4) X30.4

X10 Internal programming interface X11 Expansion (ADC/DAC)

H1 SERCOS II interface (fibre optic) transmitter (TX) X24.1 H3 SERCOS II interface (fibre optic) receiver (RX) X25.1

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CNC System

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Interfaces of the NCM2

Illustration: NCM2 multiboard with SERCOS II interface

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CNC System

Technical Handbook andronic 3060

Overview of the LEDs

The NCM2 card has different LEDs depending of the version.

LED

Color

Function

in normal operation

green

sercos II – receive data

on - data transfer

yellow

sercos II – tran sm it data

on - data transfer

red

sercos II – distortion or cable break

off

red

24V output 0 short circuit

off

red

24V output 1 short circuit

off

red

24V output 2 short circuit

off

red

24V output 3 short circuit

off

red

sercos III FPGA error

off

green

Link to the CPU - OK

H10

green

not used

off

H11

green

not used

off

H12

green

not used

off

H13

red

Local bus FPGA error

off

H14

green

internal voltage +1,2 V OK

H15

green

internal voltage +1,5 V OK

H16

green

internal voltage +2,5 V OK

H17

green

internal voltage +5 V OK

State display sercos II ring 1

(on the mounting bracket)

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CNC System

Technical Handbook andronic 3060

This interface allows the connection of an electronic hand wheel (Manual Pulse Generator).

pole

Handwheel adapter / Signal name

+HRA0211

+HRA0212

+HRA0213

RS 422

24 V

5 V

1 A A

A 2 A#

GND

Shield B

not assigned

Shield A

not assigned

GND

8 B B

not assigned

Adapter overview

Hand wheel interface adapter (Option)

The signals of th e NC multifun ction card II for the hand wheel in terface are c onverted via the interface adapt er +HRA021x. The interface ( X30.x) is thus also ac cessible via a 9SUB-D connector. Because of the different output signals, three interface versions are currently available.

X30

The power supply for the hand wheel must be provided by an external source.

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CNC System

Technical Handbook andronic 3060

The LPN adapter card i s a laser-pulse generator extension for NCM2 card.

can

switching

The signals from th e adapter card are routed via two internal cables to a slot bracket with a

Interface

Description

Connector

X28.1

Laser control (out)

9-pin SUB-D connector (female)

X28.2

Communication

9-pin SUB-D connector (male)

Interface

Description

Connector

X2 (internal)

In-/Outputs, connection via cable to X28.1 and X28.2

20-pin terminal connector X5 (internal)

JTAG progr. microcontroller

10-pin terminal connector

X7 (internal)

JTAG progr. CPLD

10-pin terminal connector

Illustration: Internal connection cable of the LPN adapter card on the mounting bracket

Laser pulse generator card LPN for NCM2 card / Nano generator (Option)

For the control of a pulsed laser or an ion beam, it is n ecessary that the CNC control output constant position interval switching signals between two programmable points (On /Off switching point).

The switching points have to be positioned accurately within a sercos time clock, to be active simultaneo u sl y with the attainment of a position.

Illustration: LPN adapter card on the NCM2 card

SUB-D connector and a SUB-D female connector.

LPN ⇔ SCAN-LAB card

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CNC System

Technical Handbook andronic 3060

Con. assignment X28.1

9-pin SUB-D connector (female)

Output nano generator

Pulse signal 5V TTL out

2 Switch signal 5V TTL out

3 n.c.

4 Analog out +/- 10V or 0/10V

5 GND

6 optional: /Pulse signal 5V TTL out

7 optional: /Switch signal 5V TTL out

8 n.c.

9 n.c.

Con. assignment X28.2

9-pin SUB-D connector (male)

Input nano generator

Pulse signal 5V TTL in

2 Switch signal 5V TTL in

3 n.c. 4

Analog through +/- 10V

5 GND

6 n.c. 7

n.c.

8 n.c.

9 Sync input

PIN Signal description

PIN Signal descriptio n

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CNC System

Technical Handbook andronic 3060

The sercos fibre optic cable connects the NC multifunction card II, resp. the interface

Illustration: Internal and external sercos II fibre optic cable

Cable specification

Cable length:

Bending radius:

Internal cable:

External cable:

sercos fibre optic cable

adapter, of the NC computer with the drives. The connection is formed as a r ing which means that, depen ding on the num ber of the drives, a m inimum of two sercos fibre opt ic cables are required.

Depending on the place of use, two different cables are available:  Inside the switch cabinet a fibre optic ca ble with a diameter of 2.2 mm has to be

used.

 Outside t he switch cabinet, a sheathed fibre optic cab le with a diameter of 6 .0 mm

having a better resistance to mechanical wear is used.

max. 20 m min. 50 mm

∅ 2,2 mm ∅ 6,0 mm

Attention!

Do not bend the sercos fibre optic cable!

The bending radius must not be less than 50 mm!

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CNC System

Technical Handbook andronic 3060

General

The fibre optic in terface card + LWI0101 has fo ur optical inputs. Th ey are linked with the

connecting cable, that is a part of the LWI card.

Illustration: LWI0101 card with connecting ca ble

Mounting bracked LWI

Illustration: Mounting bracked of the LWI card without handwheel interface

LWI card with 4 optical inputs (Option)

NCM2 card (X7/ X9) with two connec ting cables. Vi a this int erface for example the signals of an external eroding-generator are entered into the control.

The connection between the LWI card and the NCM2 card occurs with the shown

03_cnc_system_v2.7.doc

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CNC System

Technical Handbook andronic 3060

General

The fieldbus interface card is located on the HMI side of the controller. The card is

Profibus-DP

CAN-Bus

There is galvanic isolation of up to 500 Volts between the control and CAN sides.

Fieldbus interface cards (Profibus-DP, CANopen, InterBus-S,...)

responsible fo r the communication betw een controller and mac hine operating panel an d also for the connection to additional fieldbus devices.

The following interface cards with PCIe BUS are available at the moment:

Illustration: Profibus-DP interface card with PCIe bus (+PCI0226)

Illustration: PCAN Single Channel CAN-BUS interface card with PCIe Bus (+PCI0029)

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CNC System

Technical Handbook andronic 3060

InterBus-S

The following interface card with PCI BUS is available at the moment:

By using the EtherCAT interface for the connection for the external fieldbus units the

with the corresponding driver.

(only available with

andronic 3060L controls)

Illustration: InterBus-S interface card with PCI bus (+PCI0125)

EtherCAT

The second Ethernet interface of the HMI CPU card will become the EtherCAT interface

fieldbus interface card is not necessary.

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CNC System

Technical Handbook andronic 3060

General

The PCI Express card (+ PCC0037) extends the control with two internal SATA ports. connected together to a RAID 0 or RAID 1 system.

Technical data

2 x internal SATA 3 Gb/s

RAID Controller - SATA II (Option)

With the used driver two SATA hard disks o r two SATA Solid State Di sks (SSDs) can be

Illustration: PCI express card (+PCC0037) with two internal SATA ports



 Data transfer rate:

SATA up to 3 Gb/s PCI Express x1 up to 2.5 Gb/s

 PCI Express x1  Supports PCI Express 1.0a  Supports hard disks with Native Command Queue (NCQ)  Raid 0, 1  Raid 10, 5 is suppor ted, if hard disks are running via port multipliers  Hot plug

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CNC System

Technical Handbook andronic 3060

RAID System (Option)

A RAID array of multiple physical hard disk s or SSDs increa ses data avai lability in case of

failure of in dividual hard driv es and ha s a faster data throughput than a single physical drive.

With the installed PCIe SATA II controller (+PCC0037) are two RAID systems available:

 RAID 0: Acceleration without redundancy (Striping)  RAID 1: Mirroring

Illustration: Difference between RAID-Level 0 and 1

In the control a RAID 1 system can be used t o increase the data security. Co nnected with two 2.5-inch SSDs w ith a fast data transfer r ate of 3Gb/s there is a v ery fast and secure data storage system available.

For later retrofitting of an existing control andronic 3060 there is a retrofit kit with a PCIe RAID controller and two fast SSDs available, if a free PCIe x1 slot is still free in the andronic. (Order-No.: MAHSSDR1)

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CNC System

Technical Handbook andronic 3060

General

Other than conventional uninterruptable power supplies the external UPS with

5 ¼

Functional Description

Interfering and dangerous overvoltage, transients and voltage surges are effectively

Destruction of important data and

vides the

Automatic ON / OFF

As soon as the UPS is co nnected to mains supply the inter nal load sensor automatically

) is connected at the output. When no load and no mains

Display (LEDs)

Mains mode LED

The green LED is on when mains voltage is supplied. The green LED flashes during battery charge.

Back-up mode LED

Combined with an acoustic alarm sound every 3 seconds the red case of mains power failure.

Battery low LED

The red LED flashes (quickly) when the battery is low.

Failure LED

This failure indication is engaged in case of overload, overtemperature or an internal failure.

Overload

In case of an overload the red LED turns permanently red combined

again. The permanent sound stops after approximately 30 seconds.

Overtemperature/ Internal failure

The red LED flashes combined with a warning sound continuously every 2 seconds.

External UPS STNO0017 (Option)

communication interface (Art.-No. STNO0017) was designed to be installed into a inch dr ive slot. Via interfac e and the UPS managemen t software “R UPS 2000” the control will be shut down and switched off in case of mains power failure.

Illustration: uninterruptable power supply STNO0017 with USB cable

filtered during mai ns mode by means of int ernal filters. hardware damage is thu s prev ented, w hich exten ds the s ervic e life o f the system. In case of undervoltage o r overvoltage of mai ns power or mains pow er failure the UPS takes on the supply of the connected system. In back-up-mode the PWM inverter prorequired voltage.

Function

checks whether a lo ad (control input voltage ar e detect ed, the UPS switch es off auto matical ly within a pp. 20 sec onds. As soon as the corr ect mains voltage returns th e UPS automatically switc hes on again. The downstream loa d is suppli ed w ith main s voltag e. By pre ssing t he butto n (>2 sec) th e load at the output can be switched on or off.

LED flashes as soon as the IUPS has taken over power supply in

with a permanent alarm sound, and the UPS switches the load off. As soon as the overload is gone, the output voltage is switched on

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CNC System

Technical Handbook andronic 3060

Technical Data

Output power

400 VA / 240 W

Input voltage

230 VAC ± 15 %, 50/60 Hz

Output voltage

230 VAC ± 15 %, 50/60 Hz

Transfer time

< 6 ms

Charging time

app. 8 h (90 % load)

Back up time

180 W/300 VA load, app. 3 min

Interface

Open collector for UPS management software (USB)

Transfer limi t in mains / UPS mode

190 VAC ± 5%

Transfer limi t into UPS mode in case of overvoltag e at the input

Temperature

0...+40 C°

Battery

2 x 6 V / 3 Ah, maintenance-free lead-gel batteries

Dimensions

42 x 146 x 253 mm

Weight (net)

2,75 kg

Safety / EMC

EN62040-1-1 / CE / EN62040-2

248 VAC ± 5%

For more information,

see the attached

manufacturer's documentation

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CNC System

Technical Handbook andronic 3060

Dimensions of the control

03_cnc_system_v2.7.doc

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CNC System

Technical Handbook andronic 3060

HMI

andronic 3060S

andronic 3060L

CPU card

Half-size Slot CPU

Full-size Slot CPU

BUS system

PCIe (PIGMG 1.3 Half-size)

PCIe / PCI (PIGMG 1.3 Full-size)

Hard disk / SSD

HD SATA, 250/320 GB, 2.5 inch

PLC

integrated Soft-PLC (CODESYS)

I/O interfaces

EtherCAT, Profibus-DP

EtherCAT, Profibus-DP, CAN-Bus, InterBus-S

Microsoft Windows XP Professional Microsoft Windows 7 Pro EMB x32

NC computer

CPU card

Half-Size Slot CPU

NCM2 card

NC multifunction card II

Interfaces

Handwheel

andron real-time OS

General

Protection category

IP 20

Input voltage

100-240 V AC, 50/60 Hz or

Power consumption

max. 200 VA

Temperature range

+5°C … +45°C

Dimensions

214 x 329 x 171,5 (WxHxD)

239 x 394,5 x 171,5 (WxHxD)

Operating panels

ANV03/ANV04

ANM013/ANM02

Protection category

IP 64 (front), IP 20

Input voltage

24 V DC

Power consumption

max. 75 VA

max. 225 VA Temperature range

+5°C … +45°C

Technical data

computer

Celeron M / 1.73 GHz or Pentium M /1.8 GHz 1024/2048 MB RA M Graphic, Ethernet and IDE/SATA controller onboard USB 2.0

SSD SATA, 64/128 GB, 2.5 inch

(from 8/2013 optional also with)

Celeron M / 1.73 GHz 512 MB RAM



 I/O interface for:

Emerg.-Stop, collision, ...

 sercos II interface (LWL)

up to 2 rings

 sercos III interface

e.g. Intel T4400 / 2.2 GHz 2048/4096 MB RAM Graphic, Ethernet, SATA controller, CF-Adapter onboard USB 2.0

SSD SATA, 64/128 GB, 2.5 inch

(from 8/2013 optional also with)

Celeron M / 1.73 GHz 512 MB RAM



 I/O interface for:  sercos II interface (LWL)  sercos III interface



Mobile Dual-Core processor

Emerg.-Stop, collision, ... up to 2 rings

03_cnc_system_v2.7.doc

24 V DC

Page 70

CPU SHB210

BIOS Versions V14.x

Page 71

BIOS V 14.x

Technical Handbook andronic 3060

Version

V 1.0

Date

05.07.2013

Author

Editing/Illustrations

Trade mark

All product names or trademarks are properties of their respective owners.

Validity

There could be additional f unctions runni ng in the con trol that are not mentione d in this doc umentation. No le gal

Published by

andron GmbH, Schlätterstr. 2, 88142 Wasserburg/Bodensee, Germany

A member of the LTi group of companies

Copying this docume nt, giving it to others and the use or commu nication of the contents t hereof withou t express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de

03b SHB210 Bios Versions V14.x.doc

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BIOS V 14.x

Technical Handbook andronic 3060

Table of contents

Version

Date

Additions and changes

Initials

Overview of the BIOS Versions .............................................................................................................................................. 4

BIOS V 14.0 / HMI CPU SHB210 ............................................................................................................................................ 5

BIOS V 14.0.x / HMI CPU SHB210 ......................................................................................................................................... 7

BIOS V 14.1 / NC CPU SHB210 .............................................................................................................................................. 9

Revisions

General ....................................................................................................................................................................... 4

Phoenix Award BIOS .................................................................................................................................................... 4

Load andron Defaults ................................................................................................................................................... 4

V 1.0 05.07.2013 First edition Pa

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BIOS V 14.x

Technical Handbook andronic 3060

General

The CPU card SHB210 can be c onfigured with different BIOS versio ns, depending o n the use, equipment and corresponding display type.

Phoenix Award BIOS

The SHB210 Series uses Award Plug and Play BIOS with a single 4Mbit Flash EPROM.

Award PnP Flash BIOS

Load andron Defaults

This option allows you to load your control system configuration with andron default

Overview of the BIOS Versions

NC CPU HMI CPU

CPU Board SHB210 SHB210

V14.1 Standard BIOS V14.0 Standard BIOS (1. Serie)

BIOS Version

V14.0.1 Standard BIOS V14.0.2 Display 1680x1050 V14.0.3 Display 1280x1024

Illustration: Main Menu of the Phoenix Award BIOS

values, after the loss of the BIOS values, for example after a battery change.

03b SHB210 Bios Versions V14.x.doc

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BIOS V 14.x

Technical Handbook andronic 3060

Phonix Award BIOS

> Standard CMOS Features

> PC Health Status

> Advanced BIOS Features

Load andron Defaults

> Advanced Chipset Features

Set Supervisor Password

> Intergrated Peripherals

Set User Password

> Power Management Setup

Save & Exit Setup

> PNP/PCI Configurations

Exit Without Saving

Standard

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time

> IDE Channel 0 Master

None

> IDE Channel 0 Slave

None

> IDE Channel 1 Master

None

> IDE Channel 1 Slave

None

> IDE Channel 2 Master

WDC WD…. (Hard disk type)

> IDE Channel 2 Slave

None

> IDE Channel 3 Master

None

> IDE Channel 3 Slave

None

Driva A:

None

Halt On:

All, But Keyboard

Base Me mory

640K

Advanced

> CPU Feature

Delay Prior to Thermal

16 Min

Thermal Management

Thermal Monitor 2

C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority

1. Ch2 M.

WDC WD….

Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled

Quick Power On Self Test

Enabled

First Boot Device

USB-ZIP

Second Boot Device

Hard disk

Third Boot Device

CDROM

Boot Other Device

Enabled

Boot Up Floppy Seek

Disabled

Boot Up NumLock Status

Off

Security Option

Setup

APIC Mode

Enabled

MPS Version Control For OS

1.4

OS Select For DRAM > 64MB

Non-OS2

Advanced

PCI Express Port 1

Enabled

PCI Express Port 2

Enabled

PCI Express Port 3

Enabled

PCI Express Port 4

Enabled

PCI Express Port 5

Enabled

PCI Express Port 6

Enabled

PCI-E Compliancy Mode

V1.0a

** VGA Setting **

PEG/Onchip VGA Control

Auto

On-Chip Frame Buffer Size

8 MB

DVMT Mode

DVMT

DVMT/FIXED Memory Size

224 MB

Boot Display

CRT+LFP

Panel Scaling

Auto

Panel Number

1024x768

BIOS V 14.0 / HMI CPU SHB210

CMOS Setup Utility

CMOS Features

BIOS Features

Chipset Features

03b SHB210 Bios Versions V14.x.doc

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BIOS V 14.x

Technical Handbook andronic 3060

Integrated Peripherals

> OnChip IDE Device

IDE HDD Block Mode

Enabled

IDE DMA transfer access

Enabled

On-Chip Primary PCI IDE

Enabled

IDE Primary Master PIO

Auto

IDE Primary Slave PIO

Auto

IDE Primary Master UDMA

Auto

IDE Primary Slave UDMA

Auto

On-Chip Secondary PCI IDE

Enabled

IDE Secondary Master PIO

Auto

IDE Secondary Slave PIO

Auto

IDE Secondary Master UDMA

Auto

IDE Secondary Slave UDMA

Auto

** On-Chip Serial ATA Setting **

SATA Mode

IDE

On-Chip Serial ATA

Enhanced Mode

SATA PORT Speed Settings

Disabled

PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device

USB Controller

Enabled

USB 2.0 Controller

Enabled

USB Keyboard Support

Enabled

AC97 Audio

All Disabled

> SuperIO Device

POWER ON Function

BUTTON ONLY

Onboard FDC Controller

Disabled

Onboard Serial COM 1

3F8/IRQ4

Onboard Serial COM 2

2F8/IRQ3

Onboard Parallel Port

378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA

PWRON After PWR-Fail

Power Management

> PCI Express PM Function

PCI Express PME

Enabled

ACPI Function

Enabled

ACPI Suspend Type

S1(POS)

Run VGABIOS if S3 Resume

Auto

Power Management

User Define

Video Off Method

DPMS

Video Off IN Suspend

Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled

Soft-Off by PWR-BTTN

Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled

Date(of Month) Alarm

Time(hh:mm:ss) Alarm

0 : 0 : 0

PNP/PCI Configurations

Init Display First

Onboard

Reset Configuration Data

Enabled

Resources Controlled By

Auto(ESCD)

IRQ Resources

[Press Enter]

PCI/VGA Palette Snoop

Disabled

** PCI Express relative items **

Maximum Payload Size

128

Setup

03b SHB210 Bios Versions V14.x.doc

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BIOS V 14.x

Technical Handbook andronic 3060

Phonix Award BIOS

> Standard CMOS Features

> PC Health Status

> Advanced BIOS Features

Load andron Defaults

> Advanced Chipset Features

Set Supervisor Password

> Intergrated Peripherals

Set User Password

> Power Management Setup

Save & Exit Setup

> PNP/PCI Configurations

Exit Without Saving

> PC Health Status

Standard

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time

> IDE Channel 0 Master

None

> IDE Channel 0 Slave

None

> IDE Channel 1 Master

None

> IDE Channel 1 Slave

None

> IDE Channel 2 Master

WDC WD…. (Hard disk type)

> IDE Channel 2 Slave

None

> IDE Channel 3 Master

None

> IDE Channel 3 Slave

None

Driva A:

None

Halt On:

All, But Keyboard

Base Memory

640K

Advanced

> CPU Feature

Delay Prior to Thermal

16 Min

Thermal Management

Thermal Monitor 2

C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority

1. Ch2 M.

WDC WD….

Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled

Quick Power On Self Test

Enabled

First Boot Device

Hard disk

Second Boot Device

Disabled

Third Boot Device

Disabled

Boot Other Device

Disabled

Boot Up Floppy Seek

Disabled

Boot Up NumLock Status

Off

Security Option

Setup

APIC Mode

Enabled

MPS Version Control For OS

1.4

OS Select For DRAM > 64MB

Non-OS2

Advanced

PCI Express Port 1

Enabled

PCI Express Port 2

Enabled

PCI Express Port 3

Enabled

PCI Express Port 4

Enabled

PCI Express Port 5

Enabled

PCI Express Port 6

Enabled

PCI-E Compliancy Mode

V1.0a

** VGA Setting **

PEG/Onchip VGA Control

Auto

On-Chip Frame Buffer Size

8 MB

DVMT Mode

DVMT

DVMT/FIXED Memory Size

224 MB

Boot Display

CRT+LFP

Panel Scaling

Auto

Panel Number

1024x768 18 Bit

 BIOS 14.0.1

1680x1050 36 Bit

 BIOS 14.0.2

1280x1024 36 Bit

 BIOS 14.0.3

BIOS V 14.0.x / HMI CPU SHB210

CMOS Setup Utility

CMOS Features

BIOS Features

Chipset Features

03b SHB210 Bios Versions V14.x.doc

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BIOS V 14.x

Technical Handbook andronic 3060

Integrated Peripherals

> OnChip IDE Device

IDE HDD Block Mode

Enabled

IDE DMA transfer access

Enabled

On-Chip Primary PCI IDE

Enabled

IDE Primary Master PIO

Auto

IDE Primary Slave PIO

Auto

IDE Primary Master UDMA

Auto

IDE Primary Slave UDMA

Auto

On-Chip Secondary PCI IDE

Enabled

IDE Secondary Master PIO

Auto

IDE Secondary Slave PIO

Auto

IDE Secondary Master UDMA

Auto

IDE Secondary Slave UDMA

Auto

** On-Chip Serial ATA Setting **

SATA Mode

IDE

On-Chip Serial ATA

Enhanced Mode

SATA PORT Speed Settings

Disabled

PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device

USB Controller

Enabled

USB 2.0 Controller

Enabled

USB Keyboard Support

Enabled

AC97 Audio

Auto

> SuperIO Device

POWER ON Function

BUTTON ONLY

Onboard FDC Controller

Disabled

Onboard Serial COM 1

3F8/IRQ4

Onboard Serial COM 2

2F8/IRQ3

Onboard Parallel Port

378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA

PWRON After PWR-Fail

Power Management

> PCI Express PM Function

PCI Express PME

Enabled

ACPI Function

Enabled

ACPI Suspend Type

S1(POS)

Run VGABIOS if S3 Resume

Auto

Power Management

User Define

Video Off Method

DPMS

Video Off IN Suspend

Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled

Soft-Off by PWR-BTTN

Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled

Date(of Month) Alarm

Time(hh:mm:ss) Alarm

0 : 0 : 0

PNP/PCI Configurations

Init Display First

Onboard

Reset Configuration Data

Enabled

Resources Controlled By

Auto(ESCD)

IRQ Resources

[Press Enter]

PCI/VGA Palette Snoop

Disabled

** PCI Express relative items **

Maximum Payload Size

128

Frequency/ Voltage Control

Auto Detect PCI/DIMM CLK

Enabled

Spread Spectrum

Disabled

Setup

03b SHB210 Bios Versions V14.x.doc

Page 78

BIOS V 14.x

Technical Handbook andronic 3060

Phonix Award BIOS

> Standard CMOS Features

> PC Health Status

> Advanced BIOS Features

Load andron Defaults

> Advanced Chipset Features

Set Supervisor Password

> Intergrated Peripherals

Set User Password

> Power Management Setup

Save & Exit Setup

> PNP/PCI Configurations

Exit Without Saving

Standard

Date (mm:dd:yy)

Actual date

Time (hh:mm:ss)

Actual time

> IDE Channel 0 Master

None

> IDE Channel 0 Slave

None

> IDE Channel 1 Master

None

> IDE Channel 1 Slave

None

> IDE Channel 2 Master

None

> IDE Channel 2 Slave

None

> IDE Channel 3 Master

None

> IDE Channel 3 Slave

None

Driva A:

None

Halt On:

All, But Keyboard

Base Memory

640K

Advanced

> CPU Feature

Delay Prior to Thermal

16 Min

Thermal Management

Thermal Monitor 2

C1E Function

Auto

Execute Disable Bit

Enabled

> Hard Disk Boot Priority

Bootable Add-in Cards

Virus Warning

Disabled

CPU L1 & L2 Cache

Enabled

Quick Power On Self Test

Enabled

First Boot Device

Floppy

Second Boot Device

Hard disk

Third Boot Device

CDROM

Boot Other Device

Enabled

Boot Up Floppy Seek

Disabled

Boot Up NumLock Status

Off

Security Option

Setup

APIC Mode

Enabled

MPS Version Control For OS

1.4

OS Select For DRAM > 64MB

Non-OS2

Advanced

PCI Express Port 1

Enabled

PCI Express Port 2

Enabled

PCI Express Port 3

Enabled

PCI Express Port 4

Enabled

PCI Express Port 5

Enabled

PCI Express Port 6

Enabled

PCI-E Compliancy Mode

V1.0a

** VGA Setting **

PEG/Onchip VG A C ontrol

Auto

On-Chip Frame Buffer Size

8 MB

DVMT Mode

DVMT

DVMT/FIXED Memory Size

128 MB

Boot Display

Auto

Panel Scaling

Auto

Panel Number

1024x768

BIOS V 14.1 / NC CPU SHB210

CMOS Setup Utility

CMOS Features

BIOS Features

Chipset Features

03b SHB210 Bios Versions V14.x.doc

Page 79

BIOS V 14.x

Technical Handbook andronic 3060

Integrated Peripherals

> OnChip IDE Device

IDE HDD Block Mode

Disabled

IDE DMA transfer access

Disabled

On-Chip Primary PCI IDE

Disabled

IDE Primary Master PIO

Auto

IDE Primary Slave PIO

Auto

IDE Primary Master UDMA

Auto

IDE Primary Slave UDMA

Auto

On-Chip Secondary PCI IDE

Disabled

IDE Secondary Master PIO

Auto

IDE Secondary Slave PIO

Auto

IDE Secondary Master UDMA

Auto

IDE Secondary Slave UDMA

Auto

** On-Chip Serial ATA Setting **

SATA Mode

IDE

On-Chip Serial ATA

Disabled

SATA PORT Speed Settings

Disabled

PATA IDE Mode

Secondary

SATA Port

P0, P2 is Primary

> Onboard Device

USB Controller

Disabled

USB 2.0 Controller

Enabled

USB Keyboard Support

Enabled

AC97 Audio

All Disabled

> SuperIO Device

POWER ON Function

BUTTON ONLY

Onboard FDC Controller

Disabled

Onboard Serial COM 1

Disabled

Onboard Serial COM 2

Disabled

Onboard Parallel Port

378/IRQ7

Parallel Port Mode

SPP

EPP Mode Select

EPP1.7

ECP Mode USE DMA

PWRON After PWR-Fail

Power Management

> PCI Express PM Function

PCI Express PME

Enabled

ACPI Function

Disabled

ACPI Suspend Type

S1(POS)

Run VGABIOS if S3 Resume

Auto

Power Management

User Define

Video Off Method

DPMS

Video Off IN Suspend

Yes

Suspend Type

Stop Grant

Suspend Mode

Disabled

HDD Power Down

Disabled

Soft-Off by PWR-BTTN

Instant-Off

Power-On by Ring

Disabled

Resume by Alarm

Disabled

Date(of Month) Alarm

Time(hh:mm:ss) Alarm

0 : 0 : 0

PNP/PCI Configurations

Init Display First

PCI Slot

Reset Configuration Data

Enabled

Resources Controlled By

Auto(ESCD)

IRQ Resources

[Press Enter]

PCI/VGA Palette Snoop

Disabled

** PCI Express relative items **

Maximum Payload Size

128

Setup

03b SHB210 Bios Versions V14.x.doc

Page 80

CPU HS-7165

BIOS Versions V15.x

Page 81

BIOS V 15.x

Technical Handbook andronic 3060

Version

V 1.0

Date

17.07.2013

Author

Editing/Illustrations

Trade mark

All product names or trademarks are properties of their respective owners.

Validity

There could be additional f unctions runni ng in the con trol that are not mentione d in this doc umentation. No le gal

Published by

andron GmbH, Schlätterstr. 2, 88142 Wasserburg/Bodensee, Germany

A member of the LTi group of companies

Copying this docume nt, giving it to others and the use or commu nication of the contents t hereof withou t express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de

03c HS-7165 Bios Vers ions V15.x.doc

Page 82

BIOS V 15.x

Technical Handbook andronic 3060

Table of contents

Version

Date

Additions and changes

Initials

Overview of the BIOS Versions .............................................................................................................................................. 4

BIOS V 15.0.x / HMI CPU HS-7165 ........................................................................................................................................ 5

Revisions

General ....................................................................................................................................................................... 4

AMI BIOS .................................................................................................................................................................... 4

Load andron/Optimal Defaults ...................................................................................................................................... 4

V 1.0 17.07.2013 First edition Pa

03c HS-7165 Bios Versions V15.x.doc

Page 83

BIOS V 15.x

Technical Handbook andronic 3060

General

The CPU card HS-7165 can b e configur ed with different BIOS vers ions, depen ding on th e

AMI BIOS

The HS-7165 CPU board uses AMI BIOS for the system configuration.

Load andron/Optimal

Menu > Exit / Load Optimal Defaults

This option allows you to load your control system configuration with andron default values, after the loss of the BIOS values, for example after a battery change.

Overview of the BIOS Versions

use, equipment and corresponding display type.

HMI CPU

CPU Board HS-7165 / DVI HS-7165 / VGA

BIOS Version

>Press DEL to run Setup<

V15.0 Standard BIOS V15.0 Standard BIOS

Defaults

03c HS-7165 Bios Vers ions V15.x.doc

Illustration: Main Menu of the AMI BIOS

Page 84

BIOS V 15.x

Technical Handbook andronic 3060

AMI BIOS Setup Utility

> Main

> Advanced

> PCIPnP

> Boot

> Security

> Chipset

> Exit

Advanced Settings

> CPU Configuration

> IDE Configuration

> SuperIO Configuration

> Hardware Health Configuration

> ACPI Configuration

> USB Configuration

> AHCI Configuration

> Power Management

Advanced -

Manufacturer

Intel

Intel (R) Core (TM) 2 Duo CPU

T9400 @ 2.53GHz

Frequency

2.53GHz

FSB Speed

1066MHz

Cache L1

64 KB

Cache L2

6144 KB

Ratio Actual Value

9.5

Max CPUID Value Limit

Disabled

Intel (R) Virtualization Tech

Enabled

Execute-Disable Bit Capability

Enabled

Intel (R) SpeedStep(tm) tech

Enabled

Advanced -

Configure SATA#1 as

IDE

SATA PORT0

SATA PORT1

Not Detected

SATA PORT2

Not Detected

SATA PORT3

Not Detected

Advanced -

Serial Port1 Address

3F8

Serial Port2 Address

2F8

Serial Port2 Mode

Normal

Serial Port3 Address

3E8

Serial Port4 Address

2E8

Parallel Port Address

378

Parallel Port Mode

Normal

Advanced -

CPU Temperature

°C/°F

System Temperature

°C/°F

SYSFAN Speed

RPM

CPUFAN Speed

RPM

Vcore

12V V 3.3V

1.8V

Advanced -

Suspend mode

Auto

Advanced -

Legacy USB Support

Enabled

USB 2.0 Controller Mode

HiSpeed

Advanced -

AHCI BIOS Support

Enabled

AHCIPort0

Not Detected

AHCIPort1

Not Detected

AHCIPort2

Not Detected

AHCIPort3

Not Detected

BIOS V 15.0.x / HMI CPU HS-7165

Configure advanced CPU settings

IDE Configuration

Configure Win627UHG Super IO Chipset

Hardware Health Configuration

ACPI Settings

USB Configuration

AHCI Settings

03c HS-7165 Bios Versions V15.x.doc

Page 85

BIOS V 15.x

Technical Handbook andronic 3060

Advanced -

Power Button Mode

On/Off

Restore on AC Power Loss

Power On

Resume On Ring

Disabled

Resume On LAN

Disabled

Resume On PME #

Disabled

Resume On RTC Alarm

Disabled

PCIPnP -

Clear NVRAM

Plug & Play O/S

Yes

HDA Controller

Enabled

Onboard Lan1 Controller

Enabled

Onboard Lan2 Controller

Enabled

Onboard Lan Boot ROM

Disabled

Watch Dog Timer Select

Disabled

Boot -

> Boot Settings Configuration

Quick Boot

Enabled

Quiet Boot

Disabled

AddOn ROM Display Mode

Force BIOS

Bootup Num-Lock

Off

PS/2 Mouse Support

Auto

Wait For ‘F1’ If Error

Enabled

Hit ‘Del’ Message Display

Enabled

Interrupt 19 Capture

Disabled

Security -

Supervisor Password

Not Installed

User Password

Not Installed

Change Supervisor Password

Change User Password

Boot Sector Virus Protection

Disabled

Chipset -

> North Bridge Configuration

Boots Graphic Adapter Priority

PEG/PCI

Internal Graphics Mode Select

Enabled, 128 MB

PAVP Mode

Lite

PEG Port Configuration

PEG Port

Auto

DVMT Mode Select

DVMT Mode

DVMT/FIXED Memory

256MB

Boot Display Device

CRT + DVI

Flat Panel Type

Type 3: 1024 X 768

> South Bridge Configuration

PCI Ports Configuration

PCIE Port 0

Auto

PCIE Port 1

Auto

PCIE Port 2

Auto

PCIE Port 3

Auto

PCIE Port 4

Auto

PCIE Port 5

Auto

Exit -

Save Changes and Exit

Discard Changes and Exit

Discard Changes

Load Optimal Defaults

 andron Default Settings

Load Failsafe Defaults

APM Configuration

Advanced PCI/PnP Settings

Boot Settings

Security Settings

Advanced Chipset Settings

Exit Options

03c HS-7165 Bios Vers ions V15.x.doc

Page 86

CPU FS-A75

BIOS Versions V16.x

Page 87

BIOS V 16.x

Technical Handbook andronic 3060

Version

V 1.1

Date

11.11.2013

Author

Editing/Illustrations

Trade mark

All product names or trademarks are properties of their respective owners.

Validity

There could be additional f unctions runni ng in the con trol that are not mentione d in this docum entation. No le gal

Published by

andron GmbH, Schlätterstr. 2, 88142 Wasserburg/Bodensee, Germany

A member of the Lti grou p of companies

Copying this do cument, giv ing it to othe rs and the use o r communica tion of the co ntents ther eof without ex press authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the e vent of the grant of a patent or the registration of a utility model or design.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de

www.andron.de

03d FS-A75 Bios Versions V16.x.doc

Page 88

BIOS V 16.x

Technical Handbook andronic 3060

Table of contents

Version

Date

Additions and changes

Initials

Overview of the BIOS Versions .............................................................................................................................................. 4

BIOS V 16.0 / HMI CPU FS-A75 ............................................................................................................................................. 5

Revisions

General ....................................................................................................................................................................... 4

Phoenix BIOS ............................................................................................................................................................... 4

Load andron/Optimized Defaults ................................................................................................................................... 4

V 1.0 30.07.2013 First edition Pa V 1.1 11.11.2013 Changes: BIOS - Load andron defaults setting Pa

03d FS-A75 Bios Versions V16.x.doc

Page 89

BIOS V 16.x

Technical Handbook andronic 3060

General

The CPU card FS-A75 can be configured with different BIO S versions, depending o n the

Phoenix BIOS

The FS-A75 CPU bo ard uses th e Phoenix BIOS for the system configuration. The settings

NVRAM, retains the information when

Phoenix SecureCore Tiano

Load andron Defaults

Menu > Exit / Load Setup Defaults

This option allows you to load your control system configuration with andron default values, after the loss of the BIOS values, for example after a battery change.

Overview of the BIOS Versions

use, equipment and corresponding display type.

HMI CPU

Setup

>Press DEL to run Setup<

CPU Board FS-A75

BIOS Version

are stored in a ded icated battery-backe d memory, the power is turned off.

V16.0 Standard BIOS

Illustration: Phoenix SecureCore Tiano Setup

03d FS-A75 Bios Versions V16.x.doc

Page 90

BIOS V 16.x

Technical Handbook andronic 3060

Phoenix SecureCore

> Main

> Advanced

> Others

> Security

> Boot

> Exit

Main

System Date

[actual Date]

Syst em Time

[actual Time]

> System Information

> Boot Features

> Error Manager

Main -

BIOS Version

FS-A75 Version: 1.2 SSDT

Build Time

10/31/2012

Processor Type

Intel (R) Core (TM) i7-2710QE CPU @ 2.10GHz

Processor Speed

2.10GHz

System Memory Speed

1333 MHz

L2 Cache RAM

256 KB

Total Memory

4096 MB

Memory Mode

Memory MODE_DUAL_INTERLEAVE

Memory Channel A Slot 0

4096 MB (DDRIII1333)

Memory Channel B Slot 0

Main - Boot Features

NumLock

Off

Main - Error Manager

View Error Manager Log

[Enter]

Clear Error Manager Log

[Enter]

Advanced

Select Language

English

> Boot Configuration

> ACPI Configuration

> Processor Configuration

> Peripheral Configuration

> HDD Configuration

> Memory Configuration

> System Agent (SA) Configuration

> South Bridge Configuration

> Network Configuration

> SMBIOS Event Log

> ME Configuration

Advanced -

Quick Boot

Enabled

High Resolution Graphics

Enabled

Diagnostic Splash Screen

Disabled

Diagnostic Summary Screen

Disabled

BIOS Level USB

Enabled

USB Legacy

Enabled

Console Redirection

Disabled

UEFI Boot

Enabled

Legacy Boot

Enabled

Boot in Legacy Video Mode

Enabled

Advanced -

FACP - RTC S4 Flag Value

Enabled

APIC - IO APIC Mode

Enabled

ALS Support

Legacy

EMA Support

Disabled

MEF Support

Disabled

Enabled PTID

Disabled

FACP - PM Timer Flag Value

Disabled

BIOS V 16.0 / HMI CPU FS-A75

Tiano Setup

System Information

Boot Configuration

ACPI Configuration

03d FS-A75 Bios Versions V16.x.doc

Page 91

BIOS V 16.x

Technical Handbook andronic 3060

Advanced -

Active Processor Cores

All

Intel(R) HT Technology

Enabled

Dynamic FSB Switching

Enabled

Enabled XD

Enabled

Machine Check

Enabled

Fast Strings

Enabled

Intel(R) Virtualization Technology

Enabled

Fast Boot Memory Initialization

Disabled

> Processor Power Management

Intel (R) SpeedStep

Enabled

Boot Performance Mode

Auto

Turbo Mode

Enabled

Turbo Mode Power Limit Lock

Enabled

Long Power Limit

Long Power Limit Time

Short Power Limit Override

Enabled

Short Power Limit

IA Current Limit

896

IGFX Current Limit

280

C-States

Enabled

Extend C-States

Enabled

C3-State

Enabled

C6-State

Enabled

C7-State

Enabled

C7s-State

Disabled

C-State Auto Demotion

C1 and C3

Advanced -

Spread Spectrum Clock

Disabled

PCIe SR-IOV Support

Disabled

Advanced -

SATA Device

Enabled

Interface Combination

IDE

Aggressive Link Power

Serial ATA Port 0

(HD name)

Serial ATA Port 1

Not installed

Serial ATA Port 2

Not installed

Serial ATA Port 3 is ESATA Port

Not installed

Serial ATA Po rt 4 is ESATA Port

Not installed

Serial ATA Port 5

Not installed

Advanced -

Memory Frequency

Auto

Max TO LUD

Dynamic

OneN Mode Support

Auto

Scrambler Support

Enabled

Advanced -

> DMI Settings

DMI Vc1 Control

Enabled

DMI Vcp Control

Enabled

DMI Vcm Control

Enabled

DMI Extended Sync

Disabled

DMI Gen2 Support Control

Enabled

> Intel(R) VT for Directed I/O (VT-d)

Intel(R) VT for Directed I/O(VT-d)

Disabled

> Graphics Configuration

Primary Display Selection

Auto

GTT Size

2MB

Aperture Size

256MB

DVMT Pre-Allocated

64MB

DVMT Total Gfx Mem

256MB

Render Standby

Enabled

IGD Thermal Control

Disabled

GT Turbo Mode Control

Disabled

> IGD Configuration

See next page

Processor Configuration

Peripheral Configuration

HDD Configuration

Memory Configuration

System Agent (SA) Configuration

(Part 1)

03d FS-A75 Bios Versions V16.x.doc

Page 92

BIOS V 16.x

Technical Handbook andronic 3060

Advanced -

> Graphics Configuration

> IGD Configuration

IGD - Boot Type

CRT

IGD - Secondary Boot Type

DVI

IGD - LCD Panel Type

1024 x 768 LVDS Col

IGD - Panel Scaling

Auto

IGD - Portrait Mode

Auto

Inverter Connection

Internal

GMCH BLC Control

PWM-Inverted

BIA

Auto

Spread Spectrum clock Chip

Off

IGD - Active LF P

Int-LVDS

Panel Color Depth

24 Bit

> PEG Port Configuration

PEG0 - Gen X

Auto

PEG1 - Gen X

Auto

PEG2 - Gen X

Auto

PEG3 - Gen X

Auto

Always Enable PEG

Disabled

PEG ASPM

L0S And L1

ASPM L0s

Both Root an Endpoint Pol

De-emphasis Control

-3.5 dB Debug Align

Disabled

Advanced -

SMBUS Device

Enabled

Port 80h Cycles

PCI Bus

PCI Clock Run Logic

Enabled

HPET Support

Enabled

HPET Memory Map BAR

FED00000

Enable CRID

Disabled

DeepSx Mode

Disabled

State After G3

State S0

Native PCI Express

Disabled

> SB PCI Express Config

PCI Express Root Po rt Clock G ating

Enabled

PCI Express Controller DMI Setting

Auto

PCIe-USB Glitch W/A

Disabled

> PCI Express Port 1-8 Config

see below

> SB USB Config

EHCI1

Enabled

EHCI2

Enabled

USB Per-Port Disable Control

Disabled

> SB Azalia Config

Azalia

Auto

Azalia PME Enabled

Disabled

Azalia Vci Enabled

Enabled

Azalia Internal HDMI codec

Disabled

> SB Serial IRQ Config Enable Serial IRQ

Enabled

Serial IRQ Mode

Continuous

Start frames

4 Frames

Advanced -

> PCI Express Port 1 Config

PCI Express Root Port 1

Enabled

PCIe Speed

Auto

ASPM

Auto

HOT PLUG

Disabled

URR

Disabled

FER

Disabled

NFER

Disabled

CER

Disabled

CTD

Enabled

SEFE

Disabled

SENFE

Disabled

SECE

Disabled

PME Interrupt

Disabled

PME SCI

Enabled

PME Correctable Error Report

Disabled > PCI Express Port 2 Config

see Port 1

…

> PCI Express Port 8 Config

see Port 1

System Agent (SA) Configuration

(Part 2)

South Bridge Configuration

PCI Express Port Config

03d FS-A75 Bios Versions V16.x.doc

Page 93

BIOS V 16.x

Technical Handbook andronic 3060

Advanced - Network Configuration

LAN OPROM Selection

Disabled

Advanced -

Event Log Validity

Valid

Event Log Capacity

Space Available

Event Log

Enabled

View SMBIOS event log

[Enter]

Mark SMBIOS events as read

[Enter]

Clears SMBIOS events

[Enter]

Advanced -

ME FW Version

7.0.4.1197

ME Firmware

Intel(R)ME 5MB firmware

Intel ME

Enabled

Others

> SIO Configuration

Serial Port

Serial Port 1

3F8 / IRQ4

Serial Port 2

2F8 / IRQ3

Serial Port 3

3E8 / IRQB

Serial Port 4

2E8 / IRQB

Serial Port 5

4F8 / IRQB

Serial Port 6

4E8 / IRQB

Paraller Port

Paraller Port Address

378

Paraller Port IRQ

Watch Dog Timer

Watch Dog Timer Select

Disabled

PowerLoss

Power Control

Always On

> Hardware Monitor

CPU Warning Temp

Disabled

> CPU Fan Feature

CPU Fan Control

By Temperature

CPU Target Temp

50 °C

CPU Tolerance Temp

5 °C System Temperature

39 °C

Around CPU Temperature

38 °C

CPU Fan

N/A

Syst em Fan

N/A

VCORE

1.07 V

V12S

12.09 V

V5S

5.09 V

V3.3S

3.31 V > APM Configuration

Power On By RTC Alarm

Disabled

Security

Supervisor Password is:

Cleared

User Password is:

Cleared

Set Supervisor Password

[Enter]

Supervisor Hint String

Set User Password

[Enter]

User Hint String

Min. password length

Authenticate User on Boot

Disabled

HDD Password Select

User Only

HDD Security Status

HDD00 Password State

Cleared

Set HDD00 User Password

[Enter]

Trusted Platform Module (TPM)

TPM not detected

Flash Controller Lock

Enabled

SMBIOS Event Log

ME Configuration

03d FS-A75 Bios Versions V16.x.doc

Page 94

BIOS V 16.x

Technical Handbook andronic 3060

Boot

ATA HDD0: HD name

USB CD:

ATA HDD1:

USB HDD:

ATA HDD2

USB FDD:

ATAPI CD:

ATA HDD3:

ATA HDD4:

10.

ATA HDD5:

11.

Other HDD:

12.

PCI LAN:

Exit

Exit Saving Changes

Exit Discarding Changes

Load Setup Defaults

 Load andron Default Settings

Load Optimized Defaults

Discard Changes

Save Changes

Boot Priority Order

03d FS-A75 Bios Versions V16.x.doc

Page 95

Operating panel modules

Page 96

Operating panel modules

Technical Handbook andronic 2060/3060

Version

V 1.4

Date

15.11.2013

Author

Editing/Illustrations

Tools

This documentation was created with Microsoft Word and Adobe Illustrator.

Trade mark

All product names or trademarks are properties of their respective owners.

Validity

There could be ad dit io na l fu nc t io ns ru n nin g in t he c o ntro l who ar e no t me ntioned in this docum e nt a tio n. I t insists no

Published by

andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee

A member of the LTi group of companies

Copying this do cument, giv ing it to othe rs and the use o r communica tion of the co ntents ther eof without ex press authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

claim for this functions, in case of a new delivery or a service case. All rights are reserved with respect to the content of this documentation and the availability to the product.

Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail: info@andron.de www.andron.de

04_operating_panel_modules_v1.4.doc

Page 97

Operating panel modules

Technical Handbook andronic 2060/3060

Table of contents ......................................................................................................................................... 3

Revisions ..................................................................................................................................................... 4

Operating panel overview ............................................................................................................................. 5

Connector and interface summary .......................................................................................................... 7

Survey of the operating panel connections .............................................................................................. 8

Display operating panel ANV03 and ANV04 ..................................................................................................... 9

Technical data of the 15“ display / touch screen .................................................................................... 10

Interface description of the ANV03/04 .................................................................................................. 11

X60 VGA interface ............................................................................................................................... 11

X62 TFT supply voltage (24V) .............................................................................................................. 11

X75.2 USB Hub power supply (24V) ...................................................................................................... 11

X40.x USB interface............................................................................................................................. 11

X41 USB interface (input) .................................................................................................................... 11

X63 USB interface of the touch controller .............................................................................................. 11

Machine operating panel ANM013 ................................................................................................................ 12

Interface overview of the ANM013 ........................................................................................................ 12

Insertion strips ................................................................................................................................... 13

Product key ........................................................................................................................................ 14

Operating panel logic BTL09 with InterBus-S interface .............................................................................. 15

Interface designation ................................................................................................................... 16

Status display of the BTL09 .......................................................................................................... 16

Operating panel logic BTL10 with ProfiBus DP interface ........................................................................... 17

Profibus-DP addressing ................................................................................................................ 18

Interface designation ................................................................................................................... 18

Status display of the BTL10 .......................................................................................................... 18

Operating panel logic BTL11 with three different fieldbus interfaces ........................................................ 19

Fieldbus variations ....................................................................................................................... 20

Interface designation ................................................................................................................... 21

Status display of the BTL11 .......................................................................................................... 21

Key of the BTL11 ......................................................................................................................... 21

Adjustment of the Profibus address ............................................................................................... 21

Interface assignment of the ANM013 .................................................................................................... 22

X70/71 InterBus-S interface ................................................................................................................. 22

X76 Profibus-DP interface .................................................................................................................... 23

X72 Inputs (24V) ................................................................................................................................ 24

X73 Outputs (24V) .............................................................................................................................. 25

X75 Power supply (24V) ...................................................................................................................... 26

Technical data and ambient conditions ......................................................................................................... 27

Operating panel dim en s i o n s ........................................................................................................................ 28

InterBus-S and Profibus-DP sddresses of the AMM013 ................................................................................... 29

Step switch and I/O´s ......................................................................................................................... 29

Keys and LEDs .................................................................................................................................... 30

04_operating_panel_modules_v1.4.doc

Page 98

Operating panel modules

Technical Handbook andronic 2060/3060

Version

Date

Additions and changes

Initials

V 1.0

24.09.2003

First edition

V 1.1

16.01.2007

Layout change to DIN A4

V 1.2

26.05.2010

New: Now for andronic 2060/3060

V 1.3

13.10.2011

Layout change

New: Operating panel logic BTL11 with Profibus, EtherCAT or CAN-Bus interface

Revisions

V 1.4 15.11.2013

04_operating_panel_modules_v1.4.doc

Page 99

Operating panel modules

Technical Handbook andronic 2060/3060

 up to four control switches can be integrated

Operating panel overview

Display operating panel

ANV03

Display operating panel

ANV04

 XGA 15“ TFT display  Connection via standard VGA interface  Touch screen with USB interface  Active 4-fold USB Hub (USB 2.0)  Standard dimensions 19“ x 7HE  Customer designs of inquiry

In comparison with the ANV03, the panel ANV04 has the following additional features:  32 additional keys for direct input

04_operating_panel_modules_v1.4.doc

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Operating panel modules

Technical Handbook andronic 2060/3060

 Standard dimensions 19“ x 4HE

Machine operating

panel ANM013

 Connected with control via InterBus-S or Profibus  Connection for further fieldbus modules  Override switches for spindle and feetrate  Emergency Stop button  Key switch fo r automatic and set-up mode with locking function  All machine keys with light-emitting diode confirmation  44 free assignable machine function keys  Connection of additional 16 input / 16 output

04_operating_panel_modules_v1.4.doc