Validity There could be additional functions running in the control who are not mentioned in this documentation. It insists no
Published by andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee
Date 13.10.2011
Copying this document, giving it to others and the use or communication of the contents thereof without express
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility mode l or design.
claim for this functions, in case of a new delivery or a service case.
All rights are reserved with respect to the content of this documentation and the availability to the product.
Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50
e-Mail: info@andron.de
www.andron.de
A member of the LTi group of companies
01_introduction_v1.1.doc
Page 4
Technical Handbook andronic 3060
Introduction
3
Table of contents
Table of contents............................................................................................................................................3
General hints.................................................................................................................................................. 4
Warning notes and symbols ..................................................................................................................... 5
Use as directed .......................................................................................................................................6
Field of applications..........................................................................................................................6
Not used as directed................................................................................................................................6
Revisions
Version Date Additions and changes Initials
V 1.0 23.06.2010 First edition Pa
V 1.1 13.10.2011 Layout changes Pa
01_introduction_v1.1.doc
Page 5
Introduction
4
Technical Handbook andronic 3060
General hints
In the creation of this handbook, we have made the greatest effort and have taken the
greatest care. We reserve the right to make changes to this handbook and to the
controller or the programs, which are made necessary by technical progress, without
previous notice. In later versions, additional pages may be inserted. We would appreciate
your information as to errors in the handbook or how the handbook may be improved.
We accept no responsibility for damage resulting from neglect of the instructions
contained in this handbook.
We are neither liable for nor responsible for actual or alleged loss or damage, whether
direct or indirect, which is caused by the operated or delivered equipment or the software
programs, and which are claimed by a customer or another natural person or a legal
entity. This clause includes faulty service, lost business transactions, loss of expected
profit or consequential damages which occur due to the use of the equipment sold by us
or software generated by us.
We accept absolutely no responsibility for damage
due to faulty installation !
This technical handbook, the programme descriptions belonging to it as well as other
objects sold or supplied with the controller, are protected by copyright. All rights are
reserved. This handbook, the programmes, and all other copyrighted objects may be
neither completely nor partially copied or in any other manner duplicated, without the
previous written consent of andron GmbH. Legally created copies, made with the
permission of andron GmbH, of a part of or the complete handbook, the computer
programmes or other copyrighted objects, must have the same copyright notice as the
original material.
Before connecting and starting up the control, the following documentation
must absolutely be read!
01_introduction_v1.1.doc
Page 6
Safety notes
Warning notes and
symbols
Meaning of the symbols used in this document:
Symbol Meaning
This notice contains general and additional information as well as
rules and prohibitions pertaining to damage prevention.
Danger notices for personnel and machine damage, i.e. information
as well as rules and prohibitions pertaining to personal injury and
material damage prevention.
Danger to life !!!
Introduction
Technical Handbook andronic 3060
5
Danger of electrostatic discharge.
Important information or cross-references to further descriptions.
01_introduction_v1.1.doc
Page 7
Introduction
6
Technical Handbook andronic 3060
Use as directed
Introduction andron products are developed and produced according to the latest technologies. They
are not delivered unless they have been tested for service reliability.
The products may only be used as directed. If they are not used as directed, material
damage and personnel injury may result.
andron assumes no liability for damages due to inappropriate use. andron is not liable for
The following requirements must be met before using andron products to ensure proper
use.
The corresponding safety instructions for use as directed must be read and
If the products include hardware, the original condition must not be changed.
Damaged or faulty products must not be integrated or put into operation.
It must be guaranteed that the products have been installed according to the
Field of applications The control is used for control panel integration, integration into housing or the door of
the switch cabinet or for machine tool housing integration.
It must be ensured that required mounting, installation and environment conditions are
fulfilled.
The control can only be used with the configurations described in this manual.
Furthermore, the use of a andron software or firmware is necessary.
Each control system must be parameterized an programmed by competent service
personnel before operation.
Not used as directed
The control is „not used as directed“ if it is used in a field of application not specified or if
it is used under operating conditions or with technical data not specified in this manual.
The control must not be used if it is exposed to operating conditions which do not fulfill
the determined environmental conditions, e.g. use with water or with extreme
temperature differences or extreme maximum temperatures is not allowed.
payment of damages. The user is liable at his own risk if the products are not used as
directed.
understood by all who operate one of our products.
Software products must not be de-compiled and the source codes must not be
changed.
instructions specified in this manual.
01_introduction_v1.1.doc
Page 8
Connection Requirements
Page 9
Connection Requirements
2
Technical Handbook
Editing/Illustrations Pa
Version V 6.1
Date 13.10.2011
Author Vo/Pa
Trade mark All product names or trademarks are properties of their respective owners.
Validity There could be additional functions running in the control who are not mentioned in this documentation. It insists no
Published by andron GmbH, Schlätterstr. 2, D-88142 Wasserburg/Bodensee
Copying this document, giving it to others and the use or communication of the contents thereof without express
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility mode l or design.
claim for this functions, in case of a new delivery or a service case.
All rights are reserved with respect to the content of this documentation and the availability to the product.
Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50
e-Mail: info@andron.de
www.andron.de
A member of the LTi group of companies
Dust and Dirt.................................................................................................................................................. 5
Transport and Mounting.................................................................................................................................. 5
Important information on wiring......................................................................................................................8
Shielding and Grounding ................................................................................................................................. 9
Operating and ambient conditions.................................................................................................................. 12
Revisions
Version Date Additions and changes Initials
V 6.0 01.08.2010 Revised version Pa
V 6.1 13.10.2011 Layout changes Pa
3
02_connection_requirements_v6.1.doc
Page 11
Connection Requirements
4
Technical Handbook
General connection requirements
The following notes generally must be observed:
Inputs with safety functions (e. g. release feed, emergency stop, ...) must be
All connections are to be made according to the information contained in the
documentation of the control.
Make sure that all soldering points are clean.
Only shielded cables may be used.
The shielding is to be carried out according to the requirements (see "Shielding").
Emergency stop and limit switches must always be designed as break contacts, in
order to cause the control to stop immediately in case of a connecting cable break.
The control is not a mediate Emergency Stop switching element; i. e. an
Emergency Stop must also suspend all movements of a machine immediately
even without a control!
absolutely connected to the control and switches, and the cables must have been
checked as well for their function before the first turn on.
Safety switches must always be connected in series (e. g. emergency stop circuit).
Drives with closed control circuits must have, in addition to limit switches, also
mechanical safety limit switches following those in the path. These must be handled
electrically like an EMERGENCY STOP and must be integrated into the available
emergency stop loop.
Work on the control and the electrical connections may
only be performed with the supply voltage turned off
and by qualified personnel!
02_connection_requirements_v6.1.doc
Page 12
Connection Requirements
Technical Handbook
5
Static Electricity
When installing or replacing hardware components, you should always discharge the static
electricity on your body as it can cause damage to electronic components or even to entire
assemblies. To discharge the static electricity, touch the metal of the control.
Electronic components such as ICs and memory modules on the pc-boards are very
sensitive to static electrical discharges and are easily damaged by them. Be sure that the
service personnel are suitably grounded before they touch pc-boards and pcb-components.
The drier the surroundings, the more likely it is that static electricity occurs.
When replacing plug-on cards, don't contact the components on the cards or their "golden
fingers". Before components and assemblies are inserted or connected, the control must be
built-in and grounded via the ground stud.
Please handle all electrostatically sensitive pc-boards and assemblies only at
a secured working area.
Use only ESD shielding bags for transporting and handling
pc-boards and components.
Dust and Dirt
Malfunctions in many cases result from dusty, polluted or greasy contacts. Proper
functioning of the control can only be ensured when all components are treated with the
necessary care. When replacing a pc-board pay special attention to the gold-plated contact
surface of the BUS connector as it oxidises rapidly when touched. Use an eraser to clean
the surface when it is dirty.
Transport and Mounting
Instructions for securing it with the available transport safety devices must be observed.
Hard shocks must be prevented under all circumstances, because the display and the builtin hard disk could encounter irreversible damage.
It must be absolutely precluded that electronic components and pc-boards are exposed to
the danger of shorting (wetness, accidental grounding by improper handling and storage
during operation)
Display
Although the electronics and high tension conducting parts of the display are protected
The display must be protected from mechanical loads and shocks.
from being touched by a sheet-steel housing, the following notice is expressly given:
The internal space of the display housing can also be under high tension after
the power has been turned off! The device may only be opened at the factory.
Operating panel
Be careful when mounting the operating panel that the foil is not damaged (e. g. by
pointed or sharp tools, soldering iron, ...).
02_connection_requirements_v6.1.doc
Page 13
Connection Requirements
6
Technical Handbook
Electronic Rack / Operating Panel
Mounting positions
An electronic rack sealed according to IP 54/55 with a heat exchanger or an air conditioner
is to be used. The admissible environmental temperature of 45°C for the control in the
electronic rack must not be exceeded. Free circulation of air in the rack must be
guaranteed. In order to guarantee a sufficient ventilation, approx. 100 mm space along the
full width must be left free above and at the front of the control.
High frequency generators, transformers, power generators etc., must not be installed in
the immediate vicinity of the control.
When mounting the control in the electronic rack or in the operating panel only the
following
mounting positions are allowed.
Illustration: Allowed mounting positions of the contol modul
Location
The location of the control is decisive for its proper functioning. The mounting instructions
and the connection instructions therefore must be exactly followed. In case of doubt,
contact our service technicians who will be glad to assist you.
The most important mounting instructions are:
The installation must be performed without heavy shocks. The position of
the control must be such that there are no shock influences, otherwise the
built-in hard disk or the display could be damaged.
The control should not be exposed to external heat sources (e. g. strong
sunshine, heat blowers, etc.); its maximum admissible ambient temperature
= 45°C.
is T
amb
Before turning on the control, ensure that the mains voltage corresponds to
the admissible operating voltage of the control.
Ensure that the mains connection is non-disruptive. If the mains voltage
conditions are critical, a constant voltage controller must absolutely be
used. When checking the mains condition, a full daily routine or a multi-shift
period must be considered.
02_connection_requirements_v6.1.doc
Page 14
T
Mains Connection
Connection Requirements
Technical Handbook
7
he mains voltage must correspond with the admissible operating voltage of the control.
This is achieved by connection to the 230 V mains or via a transformer 400/230V
(50/60 Hz).
For installation in the U.S.A., the mains voltage is 115 V.
The mains voltage supplied to the control must not have the same phase as contacts,
relays and other switching elements or devices of the control cabinet.
L1
L2
L3
N
PE
115V/230V
12
Trennung.eps
Illustration: Mains power supply of the control connected with a different phase
1 Relays, contactors, magnetic valves, ...
2 Control
All transformers used must be provided with a protective winding connected to a ground
wire. Thus, the danger of a voltage flashover between windings is decreased and the noise
ratio is also enhanced.
By using U-sections with separate side windings (one side prim., one side sec.), the
protective winding can be omitted.
If the mains voltage conditions are critical, a constant voltage controller must be absolutely
used. When selecting it, the power consumption of the control must be taken into account!
On request, we will deliver suitable transformers or constant voltage controllers.
In general, the regulations of the local electric supply company are to be observed.
02_connection_requirements_v6.1.doc
Page 15
Connection Requirements
T
8
Technical Handbook
Important information on wiring
The ground cables must be connected first to divert the static electricity.
For all signal lines, shielded cables are to be used, whereby the shields must only be
connected to the metal connector housing of the connectors on the control side.
For all signal lines, the minimum line cross-section must not be less than 0.25 mm
2
.
All line cross-sections must correspond to the guidelines of the VDE 0113.
Make sure that all solder and squeeze connections are perfectly in order. All
connections are to be established according to our documentation.
All SUB-D connectors must be screwed to the housing.
Mains connection minimum 3 x 1.5 mm
SL connection to the ground stud min. 4 mm
SL busbar to the ground potential minimum 16 mm
2
2
2
The fibre-optic and coaxial cable must not be bent. When laying it, the minimum
bending radius must be not be less than the indicated value.
The bending radius of the sercos fibre-optic cable must not be less than 50 mm.
Please note also the information in the respective
chapters of the hardware description
Special care should be taken with reference to the outputs which lead to relays, contactors,
valves, timer switching devices, etc.
he input and output lines should be generally as short as possible and laid at a
distance to high tension lines.
The cable trees for load and control circuits should also be laid separately!
min. 30 mm
1
2
Last- und Steuerkreis.eps
Illustration: Separate layout of load and control cables
All shields may only be connected on the side of the signal source and must be combined
by means of a ground cable busbar (clamping strip) and connected jointly to the ground
cable potential. The grounding and shielding connections must be established as shown in
the following illustration.
min.
2
O 4mm
Quelle
(Source)
Quelle
(Source)
min. O 16mm
2
PE-Sammelschiene.eps
Illustration: Shielding and grounding of the modules
For all signal cables connected to the control, the shielding is provided on the
control side. For this, only the mating connector and housing made of metal
(conducting) material may be used. The grounding is achieved via the shield on
the connector housing to the PE (SL) busbar.
Illustration: PE ground connection of the control module
Proper ground connection to the computer and the
operating panel must be ensured.
Observe the VDE regulations!
02_connection_requirements_v6.1.doc
Page 17
Connection Requirements
10
Technical Handbook
Interference Suppression
When the above mentioned instructions are followed, interference sources can be almost
entirely excluded. However, in spite of care and cabling according to the instructions, the
following section on interference reduction is to be absolutely observed.
Alternating current Switching contactor coils can cause interference in the supply lines. Therefore, especially in
alternating current protective systems via an RC member or varistors parallel to the coils,
interference reduction measures are to be performed.
Guide values for 230 V contactors:
R=100 ohms, C=0.1 F, U=630 VAC
Direct current All direct current coils, (relays, solenoids) on the machine must be provided with an anti-
surge diode. This anti-surge diode must be connected in the immediate vicinity of the coil.
The correct polarity must be observed.
-
CR
Varistor
+
Spulen.eps
Illustration: Interference reduction on coils in an alternating and direct current circuit
We want to emphasise that we assume no liability for proper functioning or any
damage when these instructions have not been followed!
02_connection_requirements_v6.1.doc
Page 18
T
Non-contacting
switches (Initiators)
Mechanical switches
Creeping contacts
The quality of the output signals of the non-contact switches is decisive for the perfect
functioning of the control electronics. In order to prevent oscillation tendencies at the
output of these switches, only stabilized supply voltages may be employed. The neutral
conductor to the initiators must be achieved by connection to the neutral point of the
power supply.
With mechanical switches, only those with spring contacts should be used. Take care that
the contact pressure and contact material is suitable for the corresponding switching
current.
In general, interference suppression is to be performed for every sink. The
procedures recommended by the manufacturer are to be performed and the
corresponding interference material is to be built in. If these interference
suppression measures are not carried out, malfunctions cannot be excluded.
This is also valid for contactors.
Creeping contacts are often found in pressure and temperature switches. These cause
especially hard to locate disturbances when they take on an instantaneous undefined state
during switching from the "ON" to the "OFF" state and an arc path occurs ("spattering").
hey create electromagnetic waves, as in a spark transmitter, when an inductive load
follows. In such cases, spring switches or non-contacting switches must be installed.
Connection Requirements
Technical Handbook
11
Adjustment
Every machine-specific parameter, except for the adjustment of the drive, is adjusted in the
EEPROM by means of a separate alphanumeric keyboard. No changes must be made on the
individual cards.
Before the first movement of the axes, the following parameters in the EEPROM are
If there is a modification to the cards, not made by one of andron's authorised
service personnel, all guarantees and claims for service under the guarantee are
void.
absolutely to be checked and, as the case may be, to be adapted:
Resolution of the axes
Axes limitations
Speeds
Zero traversing sequence
Ramp curve
Furthermore, it must be ensured that the limit switches are connected to the correct inputs
and are functioning properly. Likewise, this is valid also for the EMERGENCY STOP switch.
In order to prevent damage in the first movement, it must be observed that the override
potentiometer is approx. at the 10% position and that creep traversing mode has been
selected.
We assume no liability for damage, when the connection requirements have not
been fulfilled or have been performed by unauthorised service personnel!
02_connection_requirements_v6.1.doc
Page 19
Connection Requirements
12
Technical Handbook
Connection values
Computer power supply Input voltage 100-240 V AC, 50/60 Hz Power consumption max. 200 VA
Display power supply Input voltage 24 V DC, +/- 10% Power consumption max. 75 VA
USB-Hub power supply Input voltage 24 V DC, +/- 10% Power consumption max. 75 VA
Input voltage 24 V DC, +/- 10% Operating panel ANM
Power consumption max. 225 VA
Operating and ambient conditions
In operation Storage/Transport Ambient temperature +5°C ... +45°C -20°C ... +45°C
02_connection_requirements_v6.1.doc
Page 20
CNC System
Page 21
2
CNC System
Technical Handbook andronic 3060
Version
V 2.7
Date
10.10.2013
Author
Pa
Editing/Illustrations
Pa
Trade mark
All product names or trademarks are properties of their respective owners.
Copying this do cument, giv ing it to othe rs and the use o r communica t
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design.
right exists, however, to these functions when a new system is delivered or the system is serviced.
All rights are reserved with respect to the contents of this doc um e nt at io n an d the av a il abil ity of the product.
PC boards of the control ........................................................................................................................ 7
Connection overview of the control module .................................................................................................... 8
Connector and interface overview of the andronic controls ............................................................................. 10
Survey of hardware components ................................................................................................................. 11
Control front/inside view ............................................................................................................................. 12
Licence sticker, housing fans and card holder ........................................................................................ 14
Industrial PC power supply 230V AC or 24V DC ............................................................................................. 16
PC boards - HMI/NC CPU cards ................................................................................................................... 24
General .............................................................................................................................................. 24
Dimensions of the control ........................................................................................................................... 49
Technical data ........................................................................................................................................... 50
03_cnc_system_v2.7.doc
Page 23
4
CNC System
Technical Handbook andronic 3060
Version
Date
Additions and changes
Initials
V 1.0
27.04.2010
First edition
Pa
New connectors/interfaces X25.3/4 (sercos III), X28.1 (NCM2 LPG adapter)
New „sercos“ notation
New connectors/interfaces X28.2 / X77.x / X78.x
Correction of the I/O pin assignment X27 of the NCM2 card
Addition: BIOS versions 14.0.2 and 14.0.3.
DVI board coding for spez. Display resolutions
LPN card: Laser pulse generator card LPN for NCM2 card / Nano generator (Option)
MMI CPU card HS-7165 now with Core2Duo or Core2Extreme processors
New CODESYS Logo
New fieldbus cards (CAN-BUS, InterBus-S)
Additions:
- RAID controller with 2 SSDs (Option)
Additions:
- MMI OS: since 8/2013 optional also with Microsoft Windows 7 Pro EMB x32
Revisions
V 1.1 20.05.2011
V 2.0 06.10.2011 Chapter completely revised (now also with andronic 3060L) Pa
V 2.1 06.03.2012
V 2.2 06.06.2012
V 2.3 08.11.2012
V 2.4 26.03.2013
V 2.5 24.06.2013
V 2.6 11.09.2013
V 2.7 10.10.2013 Addition: Optional UPS (Uninterruptible Power Supply) STNO0017 Pa
Addition of the LED description of the backplane
Addition of the LED description of the NCM2 board
Wrong notation SMB210 SHB210
MMI CPU card HS-7165 now in 2 versions with DVI or VGA interface
New MMI CPU: Intel® Core i7 (optional)
New “System Wake Up” key notice
- MMI CPU description FS-A75 with Core™ i7 processor (option)
- MMI CPU SMB210 now with Core Duo processor (option)
- New power supply NTGE0077
- New BIOS versions 14.x/15.x/16.x now in the appendix
Pa
Pa
Pa
Pa
Pa
Pa
Pa
03_cnc_system_v2.7.doc
Page 24
CNC System
Technical Handbook andronic 3060
The andronic 3060 is a compact CNC multi proc essor sy stem with H MI and N C com puter
ke EtherCAT, Profibus or
Hardware description
5
and an integrated Soft PLC in one housing. Both computer systems c om mun icat e tog eth er
via fast PCIe to PCIe bridge that is integrated on the common bus backplane.
High functional security by using selected industrial PC components, the standardized
digital sercos interface and the current field bus systems li
CANopen as interf ace to all I/O peri ph er y devices present the openness an fl exibility of the
control system.
The principal item of the andronic 3060 are two po wer ful Int el
is responsible only for the control kernel (NC computer) and the other for the user
interface (HMI computer).
®
proces sors. One pro ce ssor
03_cnc_system_v2.7.doc
Page 25
6
CNC System
Technical Handbook andronic 3060
The control is available in two versions. Th e ext r emely compact c o n t rol andronic 3060 S for
andronic 3060S (Small)
andronic 3060L (Large)
HMI computer
The HMIcomputer contains e.g. an Intel® Core2Duo, Core2Extreme, Core i7 or
E controller. The
NC computer
The NCcomputer contains an Intel® Celeron® M plug-in CPU and a new developed NC
multifunction card (NCM2) as communication processor between the drive units and the
interfaces the NCM2 card has up to two sercos interfaces available.
standard applic ations an d the bit bi gger con trol andro nic 306 0L with eno ugh perfor mance
for high-end applications.
Celeron M plug-in CPU with integrated Ethernet, VGA, DVI and ID
EtherCAT, CAN-Bus or Profibus interface enabl es the connection to th e operating panel
and further I/O units. Besides the internal hard disk, several USB interfaces for the
connection of external devices like CD/DVD-ROM or USB cams are available.
control with all necessary connectio ns. Besides the fast I /O interface and the h andwheel
03_cnc_system_v2.7.doc
Page 26
CNC System
Technical Handbook andronic 3060
PC boards of the control
PCI express backplane with PCIe to PCIe bridge and fan speed control
handwheels, fast I/O inputs und further interfaces for special requirements
Block diagram
7
Illustration: Block diagram of the andronic 3060S
Illustration: Block diagram of the andronic 3060L
HMI CPU board with Intel processor and all standard interfaces as USB, SATA,
VGA, DVI, Ethernet, ... (optional - EtherCAT)
Fieldbus interface card (option) Profibus-DP, CANopen or InterB us-S for the I/O units
NC CPU board with Intel processor
NC multifunction board NCM2 with interfaces for sercos II/III, up to 4
03_cnc_system_v2.7.doc
Page 27
8
CNC System
Technical Handbook andronic 3060
The connection overview with
Connection overview of the control module
all interfaces of the control is
shown outside on the housing
cover.
This is an example for an
andronic 3060s with
115/230 V AC power supply
and interfaces for:
Profibus-DP
sercos II
Handwheel
Er o din g gen erator
This is an example for an
andronic 3060s with 24 V DC
power supply and interfaces
for:
EtherCAT
sercos II
DVI
03_cnc_system_v2.7.doc
Page 28
CNC System
Technical Handbook andronic 3060
This is an example for an
andronic 3060L with 115/230
V AC power supply and
interfaces for:
InterBus-S
sercos II (2 rings)
9
03_cnc_system_v2.7.doc
Page 29
10
CNC System
Technical Handbook andronic 3060
X
Interface
Module/card
Connector
Connection
X1
Mains power supply
Power supply
3-pin mains plug
100-240V, 50/60Hz
X2
24V Power Input
Power supply
2-pol. connector
24V Input
X5.1
Parallel interface LPT1
HMI CPU
25-pin SUB-D connector (fem.)
X9.1
Serial interface COM1
HMI CPU
9-pin SUB-D connector (male)
X11
Keyboard/Mouse i n ter f ace
HMI CPU
6-pin PS/2TM connector (fem.)
X13
RPO Remote-Power-On/Off
RPO adapter
4-pin terminal connector
X17.1
VGA interface
HMI CPU
15-pin mini SUB-D con. (fem.)
X17.1 ⇔ X60.1
X17.2
DVI interface
HMI CPU
DVI connector (female)
X17.2 ⇔ X60.2
X19.1
Ethernet interface
HMI CPU
RJ-45 connector
X19.2
Ethernet interface
HMI CPU
RJ-45 connector
X19.5
EtherCAT interface
HMI CPU
RJ-45 connector
X19.5 ⇔ X77.1
X20.x
USB interface
HMI CPU
USB connector (Type A)
X21
CNC fault
NCM card
2-pin terminal connector
X22
I/O interface (option)
NCIO card
37-pin SUB-D connector (fem.)
X23.1
NCM-NCIO BUS
NCM card
9-pin SUB-D connector (female)
X23.2
NCM-NCIO BUS (option)
NCIO card
9-pin SUB-D connector (male)
X23.2 ⇔ X23.1
X24.1
sercos transmitter (TX)
NCM card
Fibre optic connector
X25.1
sercos receiver (RX)
NCM card
Fibre optic connector
X24.2
sercos transmitter (TX)
OPT card
Fibre optic connector
X25.2
sercos receiver (RX)
OPT card
Fibre optic connector
X25.3
sercos III interface (port 1)
NCM2 card
RJ-45 connector
X25.4
sercos III interface (port 2)
NCM2 card
RJ-45 connector
X26
Keyboard interface
NC CPU
6-pin PS/2TM connector (fem.)
X27
I/O interface (only andronic 3060)
NCM2 card
10-pin terminal connector
X28.1
Laser Control (out)
NCM2 LPG adapt.
9-pin SUB-D connector (female)
X28.2
Communication LPG⇔SCAN-LAB card
NCM2-LPG adap.
9-pin SUB-D connector (male)
X28.2 ⇔ SCAN-LAB card
X30
Handwheel interface
NCM card
9-pin SUB-D connector (male)
to the handwheel
X40.x
4 or 7 USB interfaces
^ANV03/ANV04
USB connector (Typ A)
X40.x ⇔ X63
X41
USB interface (input)
^ANV03/ANV04
USB connector (Typ B)
X41 ⇔ X20.x
X42
ANV04 key pad (USB)
^ANV04
USB connector
X50
InterBus-S
InterBus-S card
9-pin SUB-D connector (female)
X50 ⇔ X70
X51
Diagnosis interface
InterBus-S card
9-pin SUB-D connector (male)
X52
Profibus-DP interface
Profibus card
9-pin SUB-D connector (female)
X52 ⇔ X76
X54
CAN-Bus interface (+PCI0029)
CAN-Bus card
9-pin SUB-D connector (male)
X54 ⇔ X78
X60.1
VGA interface
^ANV03/ANV04
15-pin mini SUB-D con. (fem.)
X60.1 ⇔ X17.1
X60.2
DVI interface
^ANV03/ANV04
DVI connector (female)
X60.2 ⇔ X17.2
X62
Power supply 24V, DC
^ANV03/ANV04
2-pin terminal connector
24V, DC (TFT)
X63
USB Touch controller
^ANV03/ANV04
USB connector (Typ B)
X63 ⇔ X40.x
X70
InterBus-S interface (in)
^ANM013
9-pin SUB-D connector (male)
X70 ⇔ X50
X71
InterBus-S interface (out)
^ANM013
9-pin SUB-D connector (female)
X72
16 Inputs
^ANM013
2 x 8-pin terminal connector
X73
16 Outputs
^ANM013
2 x 8-pin terminal connector
X75.1
Power supply 24V, DC
^ANM013
2-pin terminal connector
24V, DC (BTL)
X75.2
Power supply 24V, DC
^ANV03
2-pin terminal connector
24V, DC (USB)
X76
Profibus-DP interface
^ANM013
9-pin SUB-D connector (female)
X76 ⇔ X52
X77.x
EtherCAT interface
^ANM013
RJ-45 connector (BTL11)
X77.1 ⇔ X19.5
X78.x
CAN-Bus interface
^ANM013
9-pin SUB-D connector (male)
X78 ⇔ X54
X80
Handpilot AHP interface
Fibre optic card
RJ-45 connector
X80 ⇔ (AHP)
X81.x
Fibre optic generator interface
Fibre optic card
4x Fibre optic connector
Connector and interface overview of the andronic controls
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CNC System
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Survey of hardware components
11
Illustration: Connection survey of the operating panel and the andronic 3060s control
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Control front/inside view
Illustration: Inside view of the control housing of the andronic 3060S
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CNC System
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13
Illustration: Inside view of the control housing of the andronic 3060L
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CNC System
Technical Handbook andronic 3060
Licence sticker, hou sing
On the inside of the housing cover you see:
The card holder has two different heights depending of the insert direction. Pay attention
The sticker shows the right order.
fans and card holder
Illustration: Open andronic 3060s module with licence stickers, fans and card holder
Housing fan 12V DC, connected on the backplane fan control unit
Windows XP Professional licence sticker with product key
CODESYS licence sticker with serial number
Card holder to fix the plug-in boards
to the right orientation (i m p r i nt 1, 2, 3, 4 , t op a nd b ot t om ), if a ca rd hol de r is f all i ng out .
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CNC System
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15
Illustration: Open andronic 3060L module with licence stickers, fans and card holder
Please pay attention to the general connection requirements in this manual
when opening the housing.
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CNC System
Technical Handbook andronic 3060
The andronic 3060 is available with two different industrial PC power supplies.
quality components
Art.-No. NTGE0073
Voltages of both power supplies: +3,3V, +5V, +12V, -12V, -5V, +5V
Industrial PC power supply 230V AC or 24V DC
The power supply is developed for industrial PC systems. Highguarantee a reliable operation and a long service life in an industrial environment.
115/230V AC input
24V DC input
(until Jan. 2013)
Type: BEH-620
Input voltage range: 90...264V AC
Power: 200 Watt
Safety / EMC: TÜV, UL, CE
Art.-No. NTGE0074
(since Feb. 2013)
Type: BEH-620
Input voltage range:
110...240V AC
Power: 200 Watt
Safety / EMC: TÜV, UL, CE
Art.-No. NTGE0077
(since May 2013)
Type: SPX-6200-GP1
Input voltage range: 90...264V AC
Power: 200 Watt
Safety / EMC: TÜV, UL, CSA,
CE
Art.-Nr. NTGE0072
Type: B1U-6150F
Input voltage range: 24V DC,
(20...28V DC)
Power: 150 Watt
Safety / EMC: TÜV, UL, CE
sb
The used power supplies are special versions with modified cables and connectors for the
internal wiring
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CNC System
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The princi pal item of t he andronic 3060 contro l system are t wo powerful Intel pro cessors
only for the control kernel (NC computer) and the other for the user interface (HMI
Features:
Two separate PCIe bus systems with each one PIGMG 1.3 half-size slot
PC Boards - PCI-Express Backplane (Small Version) andronic 3060S
communicating with one another via a PCIe-to-PCIe br idge. One processo r is responsible
computer).
The new developed PCI-Express backplan e was added wit h some new featu res compared
with the previous PCI backplane.
and two PCIe x1 slots
internal communication via a fast PCIe to PCIe bridge (PEX8508)
Power connectors for two harddisks
Integrated fan speed control for up to four CPU and housing fans
Remote power ON/OFF logic for external switching on/off the control
Key for “System Wake Up” function
LED display for „Power On“ and harddisk
Small-Version for the
andronic 3060s
17
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Overview of the connections and LEDs
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Connections of the
backplane
Name
Interface
Connector
Description
CN1
ATX power connector
24-pin ATX plug
Power supply
CN7
Fan NC CPU
4-pin plug (male)
to the fan of the NC CPU
CN8
Fan HMI CPU
4-pin plug (male)
to the fan of the HMI CPU
CN9
Fan connector HMI
CPU card
3-pin plug (male)
Fan connector of the HMI CPU
card CN10
Fan housing 1
4-pin plug (male)
Housing fan 1
CN11
Fan housing 2
4-pin plug (male)
Housing fan 2 (not available)
CN13
LÜF programming
4-pin plug (male)
only for programming!!
CN14
Remote power On/Off
4-pin plug (male)
external power ON-/OFF of the
control (see next page)
CN15
HD power 5V SATA
2-pin plug (male)
Connector harddisk 1
CN16
HD power 5V SATA
2-pin plug (male)
Connector harddisk 2
CN17
HD LED - HMI CPU
2-pin plug (male)
HD LED co. of the HMI CPU card
for LED10
CN18
I2C programming
4-pin terminal con.
only for programming!!
CN20
PCIe x1
PCIe x1
e.g. for Profibus card
CN21
PCIe x1
PCIe x1
not available
CN22
HMI SHB connector
PICMG 1.3 Half-size
HMI CPU card
CN23
PCIe x1
PCIe x1
NCM2 card
CN24
PCIe x1
PCIe x1
not available
CN25
NC SHB connector
PICMG 1.3 Half-size
NC CPU card
LEDs of the backplane
Name
Display
Color*
Description
LED1
Bridge connection I
green
Connection PLX bridge and HMI
LED2
Bridge connection II
green
Connection PLX bridge and NC
LED3
Bridge error
Fatal bridge error (LED red !!!)
LED4
+ 3,3 V voltage
green
Supply voltage backplane
LED5
+ 5 V voltage
green
Supply voltage backplane
LED6
Fan control
red blinking
fan control in operation
LED7
+ 12 V voltage
green
Supply voltage backplane
LED9
+ 5 V standby voltage
red
Supply voltage backplane
LED10
HD LED
red
LED Harddisk operating
LED11
Power ON
green
LED Power ON
* in faultless operation (normal state)
19
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CNC System
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Name
Description
Explanation
Remote Power ON/OFF
Connector assignment X13 and internal logic of the Remote Power ON/OFF circuit.
Illustration: Connection and logic for the external power on/off switch of the control
Backplane key: System Wake Up
S1
System Wake Up
key
Power on key of the HMI CPU card:
In rare cases it’s possible that the control could not start
automatically
• after an exchange of a hardware compone nt or
• after voltage variations of the system power
In these cases press the SYSTEM WAKE UP key on the top
side of the control.
logic
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CNC System
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The new developed PCI-Express backplan e was added with some new features compared
Features:
Two separate PCIe bus systems with each one PIGMG 1.3 Full-size sl o t
PC Boards - PCI-Express Backplane (Large Version) andronic 3060L
with the previous PCI backplane.
more PCIe slots and one PCI slot.
internal communication via a fast PCIe to PCIe bridge (PEX8508)
Power connectors for two harddisks
Integrated fan speed control for up to four CPU and housing fans
Remote power ON/OFF logic for external switching on/off the control
Key for “System Wake Up” function
LED display for „Power On“ and harddisk
andronic 3060L
21
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CNC System
Technical Handbook andronic 3060
Overview of the connections and LEDs (Large-Version)
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Connections of the
backplane
CN…
Interface
Connector
Description
CN1
ATX Power Connector
24-pin ATX plug
Power supply
CN7
Fan NC CPU
4-pin plug (male)
to the fan of the NC CPU
CN8
Fan HMI CPU
4-pin plug (male)
to the fan of the HMI CPU
CN9
Fan connector HMI CPU
3-pin plug (male)
Fan con. of the HMI CPU card
CN10
Fan housing 1
4-pin plug (male)
Housing fan 1
CN11
Fan housing 2
4-pin plug (male)
Housing fan 2
CN13
LÜF programming
5-pin plug (male)
only for programming!!
CN14
Remote Power On/Off
4-pin plug (male)
external power ON-/OFF
CN15
HD Power 5V SATA
2-pin plug (male)
Connector hard disk 1
CN16
HD Power 5V SATA
2-pin plug (male)
Connector hard disk 2
CN17
HD LED – HMI CPU card
2-pin plug (male)
HD LED co. of the HMI CPU card
for LED10
CN18
I2C Programming
4-pin terminal con.
only for programming!!
CN20
PCIe x1
PCIe x1
e.g. for Profibus card
CN21
PCIe x1
PCIe x1
not available
CN22
HMI SHB Connector
PICMG 1.3 Full-size
HMI CPU card
CN23
PCIe x1
PCIe x1
NCM2 card
CN24
PCIe x1
PCIe x1
not available
CN25
NC SHB Connector
PICMG 1.3 Full-size
NC CPU card
CN26
PCIe x1
PCIe x1
free
CN27
PCIe x16
PCIe x16
free CN28
PCI
PCI
free (e.g. for InterBus-S card)
CN29
PCI
PCI
free (e.g. for generator card)
CN30
SATA 1
SATA plug
not available
CN31
SATA 2
SATA plug
not available
CN32
USB 0/1
10-pin terminal con.
not supported from the CPU
CN33
USB 2/3
10-pin terminal con.
not supported from the CPU
LEDs of the backplane
Name
Display
Color*
Description
LED1
Bridge connection I
green
Connection PLX bridge and HMI
LED2
Bridge connection II
green
Connection PLX bridge and NC
LED3
Bridge error
Fatal bridge error (LED red !!!)
LED4
+ 3,3 V voltage
green
Supply voltage backplane
LED5
+ 5 V voltage
green
Supply voltage backplane
LED6
Fan control
red blinking
fan control in operation
LED7
+ 12 V voltage
green
Supply voltage backplane
LED9
+ 5 V standby voltage
red
Supply voltage backplane
LED10
HD LED
red
LED Harddisk operating
LED11
Power ON
green
LED Power ON
* in faultless operation (normal state)
Backplane key
Name
Description
Explanation
23
S1 System Wake Up key See pag e 20
Remote Power ON/OFF logic and connector assignment CN14 (see page 20)
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CNC System
Technical Handbook andronic 3060
General
The principal item of the andronic 3060 contr ol system are two powerful Intel pro cessors
only for the control kernel (NC computer) and the other for the user interface (HMI
andronic 3060S
The andronic 3060S is equipped with tw o equal CPU c ards with different performance and
NC CPU card
HMI CPU card
View
Celeron M / 1.73 GHz or
Core Duo T2500 / 2.0 GHz (opt.)
USB 2.0 (max. 6)
Serial COM
V14.0.1 Standard BIOS
V14.0.3 (Display 1280x1024) opt.
PC boards - HMI/NC CPU cards
communicating with one another via a PCIe-to-PCIe bridge. One proc essor is responsibl e
computer).
The control contains two similar CPU cards with different performance and equipment:
components:
CPU board SHB210 SHB210
BUS system PICMG 1.3 Half-size (SHB Express) PICMG 1.3 Half-size (SHB Express)
Intel
processor
RAM 512 MB DDR2 SO DIMM
Interfaces all DISABLED
BIOS V14.1
Celeron
M / 1.6 GHz
Pentium M / 1.8 GHz (opt.)
1024 MB DDR2 SO DIMM or
2048 MB DDR2 SO DIMM (opt.)
The andronic 30 60L is equipp ed in th e stan dard v ersion wit h two differen t CPU c ards w ith
NC CPU card
HMI CPU card
View
HS-7165/DVI
HS-7165/VGA
BUS
system
PICMG 1.3 Half-size (SHB
Express)
Intel processor (Socket P)
Core 2 Extreme X9100 / 3.06 GHz
USB 2.0 (max. 7)
Serial COM
High-End MMI-CPU
In addition even mor e efficient Fu ll-Size CPU cards with Intel multicore proc essors offers
HMI CPU card
BUS
system
25
different performance and components:
CPU board SHB210
PICMG 1.3 Full-size (SHB Express)
Intel
processor
Celeron M / 1.73 GHz
Core Duo T4400 / 2.2 GHz
Core 2 Duo T8400 / 2.26 GHz
Core 2 Duo T9400 / 2.53 GHz
RAM 512 MB DDR2 SO DIMM2048/4096 MB DDR2 SO DIMM
VGA, DVI
Interfaces alle DISABLED
Ethernet, (2. Ethernet opt.)
SATA (max. 2)
BIOS V14.1 V15.0
sufficient performance reserves for High End applications.
The andronic 30 60L is equipped in the most eff icient version with a HMI -CPU card with
highest performance and components:
View
CPU Board FS-A75TXG2
PICMG 1.3 Full-size (SHB Express)
Processor Intel CoreTM i5 or CoreTM i7
RAM 4 GB DDR3 SO DIMM (max. 16GB)
BIOS V 16.x
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CNC System
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Description of the CPU
The SHB210 Half-Size single board computer is optimized for an Intel Socket M
533/667 MHz Front Side Bus and the
. It offers sufficiently
Layout and interfaces
card - SHB210
processor (Core™2 Duo/Celeron M), supporting a
memory can accommodate up to 4 GB DDR2-667 SODIMM
performance for high require ments. Fu rthermor e there are all necessary in terfac es for the
entire periphery onboard.
Onboard LAN controller 2x Gigabit Ethernet 10/100/1000, RJ-45
Onboard graphic controller with mit 8-224 MB (shared memory), VGA/LVDS interface
Onboard I/O controller for mouse, keyboard, serial and parallel interface
Onboard UDMA / IDE / SATA controller
6 USB 2.0 Ports (2 are accessible from outside)
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View of the Socket M CPU
Illustration: Backside of the SHB210 with DDR2 and Compact Flash memory slot
card front/backside
27
Illustration: Front side of the SHB210 with processor, all interfaces and DDR2 memory slot
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CNC System
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External DVI board for SHB210 CPU
To select the higher display resolution,
the Jumper JP3 must be codified
correctly and it necessary to install the
correct BIOS on the MMI-CPU card.
Illustration: DVI Board AX93221 (andron Art.-No.: +CMZ7801)
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29
Controls that were delivered with these MMI BIOS versions 14.0.x,
must be marked from outs id e b ec a us e th e higher display resolut i on
can cause problems with normal displays.
The CPU BIOS default configuration are described in the appe n di x :
•03b SHB210 Bios versions V14.x
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Description of the CPU
The HS-7165 Full-Size PCIe single board c omputer is o ptimized fo r an Intel mobile du al
ide Bus and the
. It offers sufficiently
View of the Socket P CPU
Illustration: CPU card HS-7165DVI with processor, interfaces and DDR2 memory slot
card HS-7165
card
core processor (Socket P), supporting a 1066/800/667 MHz Front S
memory can accommodate up to 4 GB DDR2/800MHz SDRAM
performance for high require ments. Fu rthermor e there are all necessary in terfac es for the
entire periphery onboard.
Onboard LAN controller 2x Gigabit Ethernet 10/100/1000, 2x RJ-45
Onboard graphic controller with up to 1 GB (shared memory), VGA / LVDS interface
Onboard I/O controller for mouse and keyboard
7 USB 2.0 Ports
Onboard Interface for 4 x SATA, 4 x COM, 1 x LPT
Onboard CF cardreader (Type II)
Optional with DVI or VGA interface: HS-7165/DVI or HS-7165/VGA
The CPU BIOS default configuration are described in the appendix:
•03c HS-7165 Bios versions V15.x
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Description of the CPU
The FS-A75 Full-size PCIe CPU card supports Intel Core™ i3 / i5 / i7 and Celeron
It offers sufficiently performance for high requirements. Furthermore
Specification
Form Factor
PICMG 1.3 Full-size CPU Card
CPU
2nd Generation Intel Core™ i7, Core™ i5, Core™ i 3 and Celeron
Package type: rPGA988B
Memory
2 x DDRIII SO-DIMM 1066/1333/1600 MHz up to 16GB
Chipset
Intel QM67
Real Time Clock
Chipset integrated RTC with onboard lithium battery
Watchdog Timer
Generates a system reset with internal timer for 1min/s…255min/s
Power Management
Supports ACPI 3.0 compliant
Serial ATA Interface
4 x serial ATAII interface with 300MB/s transfer rate
2 x serial ATAIII interface with 600MB/s transfer rate
VGA Interface
Onboard DSUB15 connector for VGA interface
LVDS Interface
Onboard 24-bit dual channel LVDS connector with
+3.3V/+5V/+12V supply
DVI Interface
Chrontel CH7318 Transmitter with 26-pin DVI connector
Audio Interface
Realtek ALC888 HD Audio
LAN Interface
2 x Intel 82574L Gigabit LAN
GPIO interface
Onboard programmable 8-bit Digital I/O interface
Extended Interface
PICMG 1.3 Interface Support 1 PCI-Express x16 and 1 PCI-Express
and 1 x PCIE mini card socket
Internal I/O Port
5x RS232, 1 x RS232/422/485, 1 x SMBUS, 1 x GPIO, 8 x USB 2.0,
Front panel Audio and 1 x CDIN
External I/O Port
DB15 VGA port, RJ45 LAN port, PS/2 K eyboard/Mouse Port
Power Requirement
+5V, +12 DC input & 5VSB Requirement
Dimension
338 mm x 126 mm (L x W)
Temperature
Operating within 0…60°C
Storage within –20...85°C
Interface version
Intel PGA988B+ QM67 Onboa rd V GA , L V DS, DV I, U S B 2.0 , CO M , HD Au d i o,
Support Four X1 & One X16 PCI Express interface
31
board FS-A75
Mobile processors.
there are all necessary interfaces for the entire periphery onboard.
Illustration: CPU card FS-A75 with processor, interfaces and DDR3 memory slot
Mobile Processor
x4 or 4 PCI-Express x1 4 PCI bus master, and 4 USB2.0 Interface
1 x IrDA, 1 x LVDS,1 x LPT, 6 x Serial ATA, 1 x LCD inverter, 1 x
FS-A75TXG2
SATAII, SATAIII, SMBUS, LPC, IrDA, GPIO and PCI Express mini card, 2 x Giga LAN
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View of the CPU board
Illustration: CPU board FS-A75
The CPU BIOS default configuration are described in the appendix:
• 03d FS-A75 Bios versions V16.x
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Order number of all CPU
cards of the andronic
33
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Description
The NC multifunction card II (NCM2) is the principal item of the NC computer. Th e card
urther on the
Illustration: NC multifunction card II with PCIe and sercos II interface
Features
PCIe interface
PC boards - NCM2 card (NC multifunction card II)
has one or two sercos interfaces responsible for the drive communication. For storing
machine specific data, axes resolution, ramp curves, etc. a flash memory is onboard
available. Up to four han dwheel int erfaces ar e integrat ed on the c ard too. F
card has a fast I/O interface for fast signals as Emergency-Stop, collision, etc.
Plug and play co mponent
Identification of the card and the version number
4 handwheel inputs
Fibre optic adapter interface to the eroding generator (optional)
4 x 24V fast digital inputs, direct process access
4 x 24V fast digital outputs, direct process access
alternative sercos interface mounting:
- one sercos II interface, interface on board
- one sercos II interface, interface adapter (optional)
or
- one sercos III interface, interface on board
Loop back function for diagnosis of the sercos interface
FLASH ROM 512 kByte for:
- BIOS expansion ROM 64 kByte
- Configuration data
Programmable write protection for FLASH ROM
Interrupt logic for sercos interfaces
Diagnosis register
Laser pulse generator (optional)
Further function expansions by using a FPGA
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Order number
Overview of the interfaces
The NCM2 card has different interfaces depending of the version.
H1 SERCOS II interface (fibre optic) transmitter (TX) X24.1
H3 SERCOS II interface (fibre optic) receiver (RX) X25.1
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Interfaces of the NCM2
Illustration: NCM2 multiboard with SERCOS II interface
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Overview of the LEDs
The NCM2 card has different LEDs depending of the version.
LED
Color
Function
in normal operation
green
sercos II – receive data
on - data transfer
yellow
sercos II – tran sm it data
on - data transfer
red
sercos II – distortion or cable break
off
H4
red
24V output 0 short circuit
off
H5
red
24V output 1 short circuit
off
H6
red
24V output 2 short circuit
off
H7
red
24V output 3 short circuit
off
H8
red
sercos III FPGA error
off
H9
green
Link to the CPU - OK
on
H10
green
not used
off
H11
green
not used
off
H12
green
not used
off
H13
red
Local bus FPGA error
off
H14
green
internal voltage +1,2 V OK
on
H15
green
internal voltage +1,5 V OK
on
H16
green
internal voltage +2,5 V OK
on
H17
green
internal voltage +5 V OK
on
37
State display sercos II ring 1
(on the mounting bracket)
H2
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This interface allows the connection of an electronic hand wheel (Manual Pulse Generator).
pole
Pin
Handwheel adapter / Signal name
+HRA0211
+HRA0212
+HRA0213
RS 422
24 V
5 V
1 A A
A 2 A#
GND
GND
3
Shield B
not assigned
not assigned
4
not assigned
not assigned
not assigned
5
not assigned
not assigned
not assigned
6
Shield A
not assigned
not assigned
7
B#
GND
GND
8 B B
B
9
not assigned
not assigned
not assigned
Adapter overview
Hand wheel interface adapter (Option)
The signals of th e NC multifun ction card II for the hand wheel in terface are c onverted via
the interface adapt er +HRA021x. The interface ( X30.x) is thus also ac cessible via a 9SUB-D connector. Because of the different output signals, three interface versions are
currently available.
X30
The power supply for the hand wheel must be provided by an external source.
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The LPN adapter card i s a laser-pulse generator extension for NCM2 card.
can
switching
The signals from th e adapter card are routed via two internal cables to a slot bracket with a
Interface
Description
Connector
X28.1
Laser control (out)
9-pin SUB-D connector (female)
X28.2
Communication
9-pin SUB-D connector (male)
Interface
Description
Connector
X2 (internal)
In-/Outputs, connection via cable
to X28.1 and X28.2
20-pin terminal connector
X5 (internal)
JTAG progr. microcontroller
10-pin terminal connector
X7 (internal)
JTAG progr. CPLD
10-pin terminal connector
Illustration: Internal connection cable of the LPN adapter card on the mounting bracket
For the control of a pulsed laser or an ion beam, it is n ecessary that the CNC control
output constant position interval switching signals between two programmable
points (On /Off switching point).
The switching points have to be positioned accurately within a sercos time clock, to be
active simultaneo u sl y with the attainment of a position.
39
Illustration: LPN adapter card on the NCM2 card
SUB-D connector and a SUB-D female connector.
LPN ⇔ SCAN-LAB card
03_cnc_system_v2.7.doc
Page 59
40
CNC System
Technical Handbook andronic 3060
Con. assignment X28.1
9-pin SUB-D
connector (female)
Output nano generator
1
Pulse signal 5V TTL out
2 Switch signal 5V TTL out
3 n.c.
4 Analog out +/- 10V or 0/10V
5 GND
6 optional: /Pulse signal 5V TTL out
7 optional: /Switch signal 5V TTL out
8 n.c.
9 n.c.
Con. assignment X28.2
9-pin SUB-D
connector (male)
Input nano generator
1
Pulse signal 5V TTL in
2 Switch signal 5V TTL in
3 n.c. 4
Analog through +/- 10V
5 GND
6 n.c. 7
n.c.
8 n.c.
9 Sync input
PIN Signal description
PIN Signal descriptio n
03_cnc_system_v2.7.doc
Page 60
CNC System
Technical Handbook andronic 3060
The sercos fibre optic cable connects the NC multifunction card II, resp. the interface
Illustration: Internal and external sercos II fibre optic cable
Cable specification
Cable length:
Bending radius:
Internal cable:
External cable:
sercos fibre optic cable
41
adapter, of the NC computer with the drives. The connection is formed as a r ing which
means that, depen ding on the num ber of the drives, a m inimum of two sercos fibre opt ic
cables are required.
Depending on the place of use, two different cables are available:
Inside the switch cabinet a fibre optic ca ble with a diameter of 2.2 mm has to be
used.
Outside t he switch cabinet, a sheathed fibre optic cab le with a diameter of 6 .0 mm
having a better resistance to mechanical wear is used.
max. 20 m
min. 50 mm
∅ 2,2 mm
∅ 6,0 mm
Attention!
Do not bend the sercos fibre optic cable!
The bending radius must not be less than 50 mm!
03_cnc_system_v2.7.doc
Page 61
42
CNC System
Technical Handbook andronic 3060
General
The fibre optic in terface card + LWI0101 has fo ur optical inputs. Th ey are linked with the
connecting cable, that is a part of the LWI card.
Illustration: LWI0101 card with connecting ca ble
Mounting bracked LWI
Illustration: Mounting bracked of the LWI card without handwheel interface
LWI card with 4 optical inputs (Option)
NCM2 card (X7/ X9) with two connec ting cables. Vi a this int erface for example the signals
of an external eroding-generator are entered into the control.
The connection between the LWI card and the NCM2 card occurs with the shown
03_cnc_system_v2.7.doc
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CNC System
Technical Handbook andronic 3060
General
The fieldbus interface card is located on the HMI side of the controller. The card is
Profibus-DP
CAN-Bus
There is galvanic isolation of up to 500 Volts between the control and CAN sides.
responsible fo r the communication betw een controller and mac hine operating panel an d
also for the connection to additional fieldbus devices.
The following interface cards with PCIe BUS are available at the moment:
43
Illustration: Profibus-DP interface card with PCIe bus (+PCI0226)
Illustration: PCAN Single Channel CAN-BUS interface card with PCIe Bus (+PCI0029)
03_cnc_system_v2.7.doc
Page 63
44
CNC System
Technical Handbook andronic 3060
InterBus-S
The following interface card with PCI BUS is available at the moment:
By using the EtherCAT interface for the connection for the external fieldbus units the
with the corresponding driver.
(only available with
andronic 3060L controls)
Illustration: InterBus-S interface card with PCI bus (+PCI0125)
EtherCAT
The second Ethernet interface of the HMI CPU card will become the EtherCAT interface
fieldbus interface card is not necessary.
03_cnc_system_v2.7.doc
Page 64
CNC System
Technical Handbook andronic 3060
General
The PCI Express card (+ PCC0037) extends the control with two internal SATA ports.
connected together to a RAID 0 or RAID 1 system.
Technical data
2 x internal SATA 3 Gb/s
RAID Controller - SATA II (Option)
With the used driver two SATA hard disks o r two SATA Solid State Di sks (SSDs) can be
45
Illustration: PCI express card (+PCC0037) with two internal SATA ports
Data transfer rate:
SATA up to 3 Gb/s
PCI Express x1 up to 2.5 Gb/s
PCI Express x1
Supports PCI Express 1.0a
Supports hard disks with Native Command Queue (NCQ)
Raid 0, 1
Raid 10, 5 is suppor ted, if hard disks are running via port multipliers
Hot plug
03_cnc_system_v2.7.doc
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CNC System
Technical Handbook andronic 3060
RAID System (Option)
A RAID array of multiple physical hard disk s or SSDs increa ses data avai lability in case of
failure of in dividual hard driv es and ha s a faster data throughput than a single physical
drive.
With the installed PCIe SATA II controller (+PCC0037) are two RAID systems available:
Illustration: Difference between RAID-Level 0 and 1
In the control a RAID 1 system can be used t o increase the data security. Co nnected with
two 2.5-inch SSDs w ith a fast data transfer r ate of 3Gb/s there is a v ery fast and secure
data storage system available.
For later retrofitting of an existing control andronic 3060 there is a retrofit kit with a PCIe
RAID controller and two fast SSDs available, if a free PCIe x1 slot is still free in the
andronic.
(Order-No.: MAHSSDR1)
03_cnc_system_v2.7.doc
Page 66
CNC System
Technical Handbook andronic 3060
General
Other than conventional uninterruptable power supplies the external UPS with
5 ¼
Functional Description
Interfering and dangerous overvoltage, transients and voltage surges are effectively
Destruction of important data and
vides the
Automatic ON / OFF
As soon as the UPS is co nnected to mains supply the inter nal load sensor automatically
) is connected at the output. When no load and no mains
Display (LEDs)
Mains mode LED
The green LED is on when mains voltage is supplied.
The green LED flashes during battery charge.
Back-up mode LED
Combined with an acoustic alarm sound every 3 seconds the red
case of mains power failure.
Battery low LED
The red LED flashes (quickly) when the battery is low.
Failure LED
This failure indication is engaged in case of overload,
overtemperature or an internal failure.
Overload
In case of an overload the red LED turns permanently red combined
again. The permanent sound stops after approximately 30 seconds.
Overtemperature/
Internal failure
The red LED flashes combined with a warning sound continuously
every 2 seconds.
External UPS STNO0017 (Option)
communication interface (Art.-No. STNO0017) was designed to be installed into a
inch dr ive slot. Via interfac e and the UPS managemen t software “R UPS 2000” the control
will be shut down and switched off in case of mains power failure.
47
Illustration: uninterruptable power supply STNO0017 with USB cable
filtered during mai ns mode by means of int ernal filters.
hardware damage is thu s prev ented, w hich exten ds the s ervic e life o f the system. In case
of undervoltage o r overvoltage of mai ns power or mains pow er failure the UPS takes on
the supply of the connected system. In back-up-mode the PWM inverter prorequired voltage.
Function
checks whether a lo ad (control
input voltage ar e detect ed, the UPS switch es off auto matical ly within a pp. 20 sec onds. As
soon as the corr ect mains voltage returns th e UPS automatically switc hes on again. The
downstream loa d is suppli ed w ith main s voltag e. By pre ssing t he butto n (>2 sec) th e load
at the output can be switched on or off.
LED flashes as soon as the IUPS has taken over power supply in
with a permanent alarm sound, and the UPS switches the load off.
As soon as the overload is gone, the output voltage is switched on
03_cnc_system_v2.7.doc
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48
CNC System
Technical Handbook andronic 3060
Technical Data
Output power
400 VA / 240 W
Input voltage
230 VAC ± 15 %, 50/60 Hz
Output voltage
230 VAC ± 15 %, 50/60 Hz
Transfer time
< 6 ms
Charging time
app. 8 h (90 % load)
Back up time
180 W/300 VA load, app. 3 min
Interface
Open collector for UPS management software (USB)
Transfer limi t in mains / UPS mode
190 VAC ± 5%
Transfer limi t into UPS mode in case
of overvoltag e at the input
Temperature
0...+40 C°
Battery
2 x 6 V / 3 Ah, maintenance-free lead-gel batteries
Dimensions
42 x 146 x 253 mm
Weight (net)
2,75 kg
Safety / EMC
EN62040-1-1 / CE / EN62040-2
248 VAC ± 5%
For more information,
see the attached
manufacturer's documentation
03_cnc_system_v2.7.doc
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CNC System
Technical Handbook andronic 3060
Dimensions of the control
49
03_cnc_system_v2.7.doc
Page 69
50
CNC System
Technical Handbook andronic 3060
HMI
andronic 3060S
andronic 3060L
CPU card
Half-size Slot CPU
Full-size Slot CPU
BUS system
PCIe (PIGMG 1.3 Half-size)
PCIe / PCI (PIGMG 1.3 Full-size)
Hard disk / SSD
HD SATA, 250/320 GB, 2.5 inch
HD SATA, 250/320 GB, 2.5 inch
PLC
integrated Soft-PLC (CODESYS)
integrated Soft-PLC (CODESYS)
I/O interfaces
EtherCAT, Profibus-DP
EtherCAT, Profibus-DP, CAN-Bus, InterBus-S
OS
Microsoft Windows XP Professional
Microsoft Windows 7 Pro EMB x32
Microsoft Windows XP Professional
Microsoft Windows 7 Pro EMB x32
NC computer
CPU card
Half-Size Slot CPU
Half-Size Slot CPU
NCM2 card
NC multifunction card II
NC multifunction card II
Interfaces
Handwheel
Handwheel
OS
andron real-time OS
andron real-time OS
General
Protection category
IP 20
IP 20
Input voltage
100-240 V AC, 50/60 Hz or
100-240 V AC, 50/60 Hz or
Power consumption
max. 200 VA
max. 200 VA
Temperature range
+5°C … +45°C
+5°C … +45°C
Dimensions
214 x 329 x 171,5 (WxHxD)
239 x 394,5 x 171,5 (WxHxD)
Operating
panels
ANV03/ANV04
ANM013/ANM02
Protection category
IP 64 (front), IP 20
IP 64 (front), IP 20
Input voltage
24 V DC
24 V DC
Power consumption
max. 75 VA
max. 225 VA
Temperature range
+5°C … +45°C
+5°C … +45°C
Technical data
computer
Celeron M / 1.73 GHz or
Pentium M /1.8 GHz
1024/2048 MB RA M
Graphic, Ethernet and
IDE/SATA controller onboard
USB 2.0
SSD SATA, 64/128 GB, 2.5 inch
(from 8/2013 optional also with)
Celeron M / 1.73 GHz
512 MB RAM
I/O interface for:
Emerg.-Stop, collision, ...
sercos II interface (LWL)
up to 2 rings
sercos III interface
e.g. Intel
T4400 / 2.2 GHz
2048/4096 MB RAM
Graphic, Ethernet,
SATA controller, CF-Adapter onboard
USB 2.0
SSD SATA, 64/128 GB, 2.5 inch
(from 8/2013 optional also with)
Celeron M / 1.73 GHz
512 MB RAM
I/O interface for:
sercos II interface (LWL)
sercos III interface
Mobile Dual-Core processor
Emerg.-Stop, collision, ...
up to 2 rings
03_cnc_system_v2.7.doc
24 V DC
24 V DC
Page 70
CPU SHB210
BIOS Versions V14.x
Page 71
2
BIOS V 14.x
Technical Handbook andronic 3060
Version
V 1.0
Date
05.07.2013
Author
Pa
Editing/Illustrations
Pa
Trade mark
All product names or trademarks are properties of their respective owners.
Copying this docume nt, giving it to others and the use or commu nication of the contents t hereof withou t express
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design.
right exists, however, to these functions when a new system is delivered or the system is serviced.
All rights are reserved with respect to the contents of this documentation and the availability of the product.
Overview of the BIOS Versions .............................................................................................................................................. 4
BIOS V 14.0 / HMI CPU SHB210 ............................................................................................................................................ 5
BIOS V 14.0.x / HMI CPU SHB210 ......................................................................................................................................... 7
BIOS V 14.1 / NC CPU SHB210 .............................................................................................................................................. 9
Revisions
3
General ....................................................................................................................................................................... 4
Phoenix Award BIOS .................................................................................................................................................... 4
Copying this docume nt, giving it to others and the use or commu nication of the contents t hereof withou t express
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design.
right exists, however, to these functions when a new system is delivered or the system is serviced.
All rights are reserved with respect to the contents of this documentation and the availability of the product.
Overview of the BIOS Versions .............................................................................................................................................. 4
BIOS V 15.0.x / HMI CPU HS-7165 ........................................................................................................................................ 5
Revisions
3
General ....................................................................................................................................................................... 4
AMI BIOS .................................................................................................................................................................... 4
The CPU card HS-7165 can b e configur ed with different BIOS vers ions, depen ding on th e
AMI BIOS
The HS-7165 CPU board uses AMI BIOS for the system configuration.
Load andron/Optimal
Menu > Exit / Load Optimal Defaults
This option allows you to load your control system configuration with andron default
values, after the loss of the BIOS values, for example after a battery change.
Overview of the BIOS Versions
use, equipment and corresponding display type.
HMI CPU
CPU Board HS-7165 / DVI HS-7165 / VGA
BIOS
Version
>Press DEL to run Setup<
V15.0 Standard BIOS V15.0 Standard BIOS
Defaults
03c HS-7165 Bios Vers ions V15.x.doc
Illustration: Main Menu of the AMI BIOS
Page 84
BIOS V 15.x
Technical Handbook andronic 3060
AMI BIOS Setup Utility
> Main
> Advanced
> PCIPnP
> Boot
> Security
> Chipset
> Exit
Advanced Settings
> CPU Configuration
> IDE Configuration
> SuperIO Configuration
> Hardware Health Configuration
> ACPI Configuration
> USB Configuration
> AHCI Configuration
> Power Management
Advanced -
Manufacturer
Intel
Intel (R) Core (TM) 2 Duo CPU
T9400 @ 2.53GHz
Frequency
2.53GHz
FSB Speed
1066MHz
Cache L1
64 KB
Cache L2
6144 KB
Ratio Actual Value
9.5
Max CPUID Value Limit
Disabled
Intel (R) Virtualization Tech
Enabled
Execute-Disable Bit Capability
Enabled
Intel (R) SpeedStep(tm) tech
Enabled
Advanced -
Configure SATA#1 as
IDE
SATA PORT0
SATA PORT1
Not Detected
SATA PORT2
Not Detected
SATA PORT3
Not Detected
Advanced -
Serial Port1 Address
3F8
Serial Port2 Address
2F8
Serial Port2 Mode
Normal
Serial Port3 Address
3E8
Serial Port4 Address
2E8
Parallel Port Address
378
Parallel Port Mode
Normal
Advanced -
CPU Temperature
°C/°F
System Temperature
°C/°F
SYSFAN Speed
RPM
CPUFAN Speed
RPM
Vcore
V
12V V 3.3V
V
1.8V
V
Advanced -
Suspend mode
Auto
Advanced -
Legacy USB Support
Enabled
USB 2.0 Controller Mode
HiSpeed
Advanced -
AHCI BIOS Support
Enabled
AHCIPort0
Not Detected
AHCIPort1
Not Detected
AHCIPort2
Not Detected
AHCIPort3
Not Detected
BIOS V 15.0.x / HMI CPU HS-7165
Configure advanced CPU
settings
5
IDE Configuration
Configure Win627UHG
Super IO Chipset
Hardware Health
Configuration
ACPI Settings
USB Configuration
AHCI Settings
03c HS-7165 Bios Versions V15.x.doc
Page 85
6
BIOS V 15.x
Technical Handbook andronic 3060
Advanced -
Power Button Mode
On/Off
Restore on AC Power Loss
Power On
Resume On Ring
Disabled
Resume On LAN
Disabled
Resume On PME #
Disabled
Resume On RTC Alarm
Disabled
PCIPnP -
Clear NVRAM
No
Plug & Play O/S
Yes
HDA Controller
Enabled
Onboard Lan1 Controller
Enabled
Onboard Lan2 Controller
Enabled
Onboard Lan Boot ROM
Disabled
Watch Dog Timer Select
Disabled
Boot -
> Boot Settings Configuration
Quick Boot
Enabled
Quiet Boot
Disabled
AddOn ROM Display Mode
Force BIOS
Bootup Num-Lock
Off
PS/2 Mouse Support
Auto
Wait For ‘F1’ If Error
Enabled
Hit ‘Del’ Message Display
Enabled
Interrupt 19 Capture
Disabled
Security -
Supervisor Password
Not Installed
User Password
Not Installed
Change Supervisor Password
Change User Password
Boot Sector Virus Protection
Disabled
Chipset -
> North Bridge Configuration
Boots Graphic Adapter Priority
PEG/PCI
Internal Graphics Mode Select
Enabled, 128 MB
PAVP Mode
Lite
PEG Port Configuration
PEG Port
Auto
DVMT Mode Select
DVMT Mode
DVMT/FIXED Memory
256MB
Boot Display Device
CRT + DVI
Flat Panel Type
Type 3: 1024 X 768
> South Bridge Configuration
PCI Ports Configuration
PCIE Port 0
Auto
PCIE Port 1
Auto
PCIE Port 2
Auto
PCIE Port 3
Auto
PCIE Port 4
Auto
PCIE Port 5
Auto
Exit -
Save Changes and Exit
Discard Changes and Exit
Discard Changes
Load Optimal Defaults
andron Default Settings
Load Failsafe Defaults
APM Configuration
Advanced PCI/PnP
Settings
Boot Settings
Security Settings
Advanced Chipset
Settings
Exit Options
03c HS-7165 Bios Vers ions V15.x.doc
Page 86
CPU FS-A75
BIOS Versions V16.x
Page 87
2
BIOS V 16.x
Technical Handbook andronic 3060
Version
V 1.1
Date
11.11.2013
Author
Pa
Editing/Illustrations
Pa
Trade mark
All product names or trademarks are properties of their respective owners.
Copying this do cument, giv ing it to othe rs and the use o r communica tion of the co ntents ther eof without ex press
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the e vent of the
grant of a patent or the registration of a utility model or design.
right exists, however, to these functions when a new system is delivered or the system is serviced.
All rights are reserved with respect to the contents of this documentation and the availability of the product.
Overview of the BIOS Versions .............................................................................................................................................. 4
BIOS V 16.0 / HMI CPU FS-A75 ............................................................................................................................................. 5
Revisions
3
General ....................................................................................................................................................................... 4
V 1.0 30.07.2013 First edition Pa
V 1.1 11.11.2013 Changes: BIOS - Load andron defaults setting Pa
03d FS-A75 Bios Versions V16.x.doc
Page 89
4
BIOS V 16.x
Technical Handbook andronic 3060
General
The CPU card FS-A75 can be configured with different BIO S versions, depending o n the
Phoenix BIOS
The FS-A75 CPU bo ard uses th e Phoenix BIOS for the system configuration. The settings
NVRAM, retains the information when
Phoenix SecureCore Tiano
Load andron Defaults
Menu > Exit / Load Setup Defaults
This option allows you to load your control system configuration with andron default
values, after the loss of the BIOS values, for example after a battery change.
Overview of the BIOS Versions
use, equipment and corresponding display type.
HMI CPU
Setup
>Press DEL to run Setup<
CPU Board FS-A75
BIOS
Version
are stored in a ded icated battery-backe d memory,
the power is turned off.
V16.0 Standard BIOS
Illustration: Phoenix SecureCore Tiano Setup
03d FS-A75 Bios Versions V16.x.doc
Page 90
BIOS V 16.x
Technical Handbook andronic 3060
Phoenix SecureCore
> Main
> Advanced
> Others
> Security
> Boot
> Exit
Main
System Date
[actual Date]
Syst em Time
[actual Time]
> System Information
> Boot Features
> Error Manager
Main -
BIOS Version
FS-A75 Version: 1.2 SSDT
Build Time
10/31/2012
Processor Type
Intel (R) Core (TM) i7-2710QE CPU @ 2.10GHz
Processor Speed
2.10GHz
System Memory Speed
1333 MHz
L2 Cache RAM
256 KB
Total Memory
4096 MB
Memory Mode
Memory MODE_DUAL_INTERLEAVE
Memory Channel A Slot 0
4096 MB (DDRIII1333)
Memory Channel B Slot 0
Main - Boot Features
NumLock
Off
Main - Error Manager
View Error Manager Log
[Enter]
Clear Error Manager Log
[Enter]
Advanced
Select Language
English
> Boot Configuration
> ACPI Configuration
> Processor Configuration
> Peripheral Configuration
> HDD Configuration
> Memory Configuration
> System Agent (SA) Configuration
> South Bridge Configuration
> Network Configuration
> SMBIOS Event Log
> ME Configuration
Advanced -
Quick Boot
Enabled
High Resolution Graphics
Enabled
Diagnostic Splash Screen
Disabled
Diagnostic Summary Screen
Disabled
BIOS Level USB
Enabled
USB Legacy
Enabled
Console Redirection
Disabled
UEFI Boot
Enabled
Legacy Boot
Enabled
Boot in Legacy Video Mode
Enabled
Advanced -
FACP - RTC S4 Flag Value
Enabled
APIC - IO APIC Mode
Enabled
ALS Support
Legacy
EMA Support
Disabled
MEF Support
Disabled
Enabled PTID
Disabled
FACP - PM Timer Flag Value
Disabled
BIOS V 16.0 / HMI CPU FS-A75
Tiano Setup
System Information
5
Boot Configuration
ACPI Configuration
03d FS-A75 Bios Versions V16.x.doc
Page 91
6
BIOS V 16.x
Technical Handbook andronic 3060
Advanced -
Active Processor Cores
All
Intel(R) HT Technology
Enabled
Dynamic FSB Switching
Enabled
Enabled XD
Enabled
Machine Check
Enabled
Fast Strings
Enabled
Intel(R) Virtualization Technology
Enabled
Fast Boot Memory Initialization
Disabled
> Processor Power Management
Intel (R) SpeedStep
Enabled
Boot Performance Mode
Auto
Turbo Mode
Enabled
Turbo Mode Power Limit Lock
Enabled
Long Power Limit
0
Long Power Limit Time
28
Short Power Limit Override
Enabled
Short Power Limit
0
IA Current Limit
896
IGFX Current Limit
280
C-States
Enabled
Extend C-States
Enabled
C3-State
Enabled
C6-State
Enabled
C7-State
Enabled
C7s-State
Disabled
C-State Auto Demotion
C1 and C3
Advanced -
Spread Spectrum Clock
Disabled
PCIe SR-IOV Support
Disabled
Advanced -
SATA Device
Enabled
Interface Combination
IDE
Aggressive Link Power
Serial ATA Port 0
(HD name)
Serial ATA Port 1
Not installed
Serial ATA Port 2
Not installed
Serial ATA Port 3 is ESATA Port
Not installed
Serial ATA Po rt 4 is ESATA Port
Not installed
Serial ATA Port 5
Not installed
Advanced -
Memory Frequency
Auto
Max TO LUD
Dynamic
OneN Mode Support
Auto
Scrambler Support
Enabled
Advanced -
> DMI Settings
DMI Vc1 Control
Enabled
DMI Vcp Control
Enabled
DMI Vcm Control
Enabled
DMI Extended Sync
Disabled
DMI Gen2 Support Control
Enabled
> Intel(R) VT for Directed I/O (VT-d)
Intel(R) VT for Directed I/O(VT-d)
Disabled
> Graphics Configuration
Primary Display Selection
Auto
GTT Size
2MB
Aperture Size
256MB
DVMT Pre-Allocated
64MB
DVMT Total Gfx Mem
256MB
Render Standby
Enabled
IGD Thermal Control
Disabled
GT Turbo Mode Control
Disabled
> IGD Configuration
See next page
Processor Configuration
Peripheral Configuration
HDD Configuration
Memory Configuration
System Agent (SA)
Configuration
(Part 1)
03d FS-A75 Bios Versions V16.x.doc
Page 92
BIOS V 16.x
Technical Handbook andronic 3060
Advanced -
> Graphics Configuration
> IGD Configuration
IGD - Boot Type
CRT
IGD - Secondary Boot Type
DVI
IGD - LCD Panel Type
1024 x 768 LVDS Col
IGD - Panel Scaling
Auto
IGD - Portrait Mode
Auto
Inverter Connection
Internal
GMCH BLC Control
PWM-Inverted
BIA
Auto
Spread Spectrum clock Chip
Off
IGD - Active LF P
Int-LVDS
Panel Color Depth
24 Bit
> PEG Port Configuration
PEG0 - Gen X
Auto
PEG1 - Gen X
Auto
PEG2 - Gen X
Auto
PEG3 - Gen X
Auto
Always Enable PEG
Disabled
PEG ASPM
L0S And L1
ASPM L0s
Both Root an Endpoint Pol
De-emphasis Control
-3.5 dB
Debug Align
Disabled
Advanced -
SMBUS Device
Enabled
Port 80h Cycles
PCI Bus
PCI Clock Run Logic
Enabled
HPET Support
Enabled
HPET Memory Map BAR
FED00000
Enable CRID
Disabled
DeepSx Mode
Disabled
State After G3
State S0
Native PCI Express
Disabled
> SB PCI Express Config
PCI Express Root Po rt Clock G ating
Enabled
PCI Express Controller DMI Setting
Auto
PCIe-USB Glitch W/A
Disabled
> PCI Express Port 1-8 Config
see below
> SB USB Config
EHCI1
Enabled
EHCI2
Enabled
USB Per-Port Disable Control
Disabled
> SB Azalia Config
Azalia
Auto
Azalia PME Enabled
Disabled
Azalia Vci Enabled
Enabled
Azalia Internal HDMI codec
Disabled
> SB Serial IRQ Config
Enable Serial IRQ
Enabled
Serial IRQ Mode
Continuous
Start frames
4 Frames
Advanced -
> PCI Express Port 1 Config
PCI Express Root Port 1
Enabled
PCIe Speed
Auto
ASPM
Auto
HOT PLUG
Disabled
URR
Disabled
FER
Disabled
NFER
Disabled
CER
Disabled
CTD
Enabled
SEFE
Disabled
SENFE
Disabled
SECE
Disabled
PME Interrupt
Disabled
PME SCI
Enabled
PME Correctable Error Report
Disabled
> PCI Express Port 2 Config
see Port 1
…
> PCI Express Port 8 Config
see Port 1
System Agent (SA)
Configuration
(Part 2)
7
South Bridge
Configuration
South Bridge
Configuration
PCI Express Port Config
03d FS-A75 Bios Versions V16.x.doc
Page 93
8
BIOS V 16.x
Technical Handbook andronic 3060
Advanced -
Network Configuration
LAN OPROM Selection
Disabled
Advanced -
Event Log Validity
Valid
Event Log Capacity
Space Available
Event Log
Enabled
View SMBIOS event log
[Enter]
Mark SMBIOS events as read
[Enter]
Clears SMBIOS events
[Enter]
Advanced -
ME FW Version
7.0.4.1197
ME Firmware
Intel(R)ME 5MB firmware
Intel ME
Enabled
Others
> SIO Configuration
Serial Port
Serial Port 1
3F8 / IRQ4
Serial Port 2
2F8 / IRQ3
Serial Port 3
3E8 / IRQB
Serial Port 4
2E8 / IRQB
Serial Port 5
4F8 / IRQB
Serial Port 6
4E8 / IRQB
Paraller Port
Paraller Port Address
378
Paraller Port IRQ
7
Watch Dog Timer
Watch Dog Timer Select
Disabled
PowerLoss
Power Control
Always On
> Hardware Monitor
CPU Warning Temp
Disabled
> CPU Fan Feature
CPU Fan Control
CPU Fan Control
By Temperature
CPU Target Temp
50 °C
CPU Tolerance Temp
5 °C
System Temperature
39 °C
Around CPU Temperature
38 °C
CPU Fan
N/A
Syst em Fan
N/A
VCORE
1.07 V
V12S
12.09 V
V5S
5.09 V
V3.3S
3.31 V
> APM Configuration
Power On By RTC Alarm
Disabled
Security
Supervisor Password is:
Cleared
User Password is:
Cleared
Set Supervisor Password
[Enter]
Supervisor Hint String
Set User Password
[Enter]
User Hint String
Min. password length
1
Authenticate User on Boot
Disabled
HDD Password Select
User Only
HDD Security Status
HDD00 Password State
Cleared
Set HDD00 User Password
[Enter]
Trusted Platform Module (TPM)
TPM not detected
Flash Controller Lock
Enabled
SMBIOS Event Log
ME Configuration
03d FS-A75 Bios Versions V16.x.doc
Page 94
BIOS V 16.x
Technical Handbook andronic 3060
Boot
1.
ATA HDD0: HD name
2.
USB CD:
3.
ATA HDD1:
4.
USB HDD:
5.
ATA HDD2
6.
USB FDD:
7.
ATAPI CD:
8.
ATA HDD3:
9.
ATA HDD4:
10.
ATA HDD5:
11.
Other HDD:
12.
PCI LAN:
Exit
Exit Saving Changes
Exit Discarding Changes
Load Setup Defaults
Loadandron Default Settings
Load Optimized Defaults
Discard Changes
Save Changes
Boot Priority Order
9
03d FS-A75 Bios Versions V16.x.doc
Page 95
Operating panel modules
Page 96
2
Operating panel modules
Technical Handbook andronic 2060/3060
Version
V 1.4
Date
15.11.2013
Author
Pa
Editing/Illustrations
Pa
Tools
This documentation was created with Microsoft Word and Adobe Illustrator.
Trade mark
All product names or trademarks are properties of their respective owners.
Copying this do cument, giv ing it to othe rs and the use o r communica tion of the co ntents ther eof without ex press
authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design.
claim for this functions, in case of a new delivery or a service case.
All rights are reserved with respect to the content of this documentation and the availability to the product.
Table of contents ......................................................................................................................................... 3
X75 Power supply (24V) ...................................................................................................................... 26
Technical data and ambient conditions ......................................................................................................... 27
Operating panel dim en s i o n s ........................................................................................................................ 28
InterBus-S and Profibus-DP sddresses of the AMM013 ................................................................................... 29
Step switch and I/O´s ......................................................................................................................... 29
Keys and LEDs .................................................................................................................................... 30
3
04_operating_panel_modules_v1.4.doc
Page 98
4
Operating panel modules
Technical Handbook andronic 2060/3060
Version
Date
Additions and changes
Initials
V 1.0
24.09.2003
First edition
Pa
V 1.1
16.01.2007
Layout change to DIN A4
Pa
V 1.2
26.05.2010
New: Now for andronic 2060/3060
Pa
V 1.3
13.10.2011
Layout change
Pa
New: Operating panel logic BTL11 with Profibus, EtherCAT or CAN-Bus
interface
Revisions
V 1.4 15.11.2013
Pa
04_operating_panel_modules_v1.4.doc
Page 99
Operating panel modules
Technical Handbook andronic 2060/3060
up to four control switches can be integrated
Operating panel overview
Display operating panel
ANV03
5
Display operating panel
ANV04
XGA 15“ TFT display
Connection via standard VGA interface
Touch screen with USB interface
Active 4-fold USB Hub (USB 2.0)
Standard dimensions 19“ x 7HE
Customer designs of inquiry
In comparison with the ANV03, the panel ANV04 has the following additional features:
32 additional keys for direct input
04_operating_panel_modules_v1.4.doc
Page 100
6
Operating panel modules
Technical Handbook andronic 2060/3060
Standard dimensions 19“ x 4HE
Machine operating
panel ANM013
Connected with control via InterBus-S or Profibus
Connection for further fieldbus modules
Override switches for spindle and feetrate
Emergency Stop button
Key switch fo r automatic and set-up mode with locking function
All machine keys with light-emitting diode confirmation
44 free assignable machine function keys
Connection of additional 16 input / 16 output
04_operating_panel_modules_v1.4.doc
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