DE
EN
FR
andronic 3060
Next generation high speed CNC control
2
andronic 3060
Machine tools which are continuously advanced by the latest machine and processing
technologies require ever increasing performance of CNC control units. Quick data
processing, short block cycle times, high computational accuracy and interpolation
speed are important prerequisites which must be fullled by quick machine tool con-
trol systems.
For years, andron has been focusing on the highest performance, and with the
andronic series, it offers high-end CNC control systems for demanding applications
of all kinds.
Along with the fully digital drive control units of the ServoOne series, we offer you an
overall package which leaves nothing to be desired. High performance from control to
drive and sufcient power reserves to guarantee a constant traverse speed even with
vast data volumes.
With more than 30 years’ experience, we now develop control systems for high-speed
applications for a wide range of machine kinematics. Nowadays considered by others
as world novelty, the concept of an open CNC control has been successfully used for
years by andron.
andronic 3060. Dynamics of a new generation.
3
andronic 3060 Multi processor system
We are presenting the new CNC generation andronic 3060, a multi processor system
with modular power adaptation, integrated Soft-PLC and Windows® technology.
High functional security by using selected industrial PC components, the standardized
digital sercos interface and the current eld bus systems like EtherCAT, Probus,
InterBus or CANopen as interface to all I/O periphery devices present the openness
and exibility of the control system.
The principal item of the system designated andronic 3060 are two powerful Intel®
processors communicating with one another via a PCIe-to-PCIe bridge. One processor
is responsible only for the control kernel (NC computer) and the other for the user
interface (HMI computer).
The separation of functions allows separating processes and guarantees the complete-
ly undisturbed work sequence on the NC level whereas, independently and completely
separated from the former, the computing power required on the HMI level for data
handling or other actions does not lead to any capacity problems such as speed dis-
ruption or interruption to the work sequence.
4
The control is available in two versions. The extremely compact control andronic 3060S for
standard applications and the bit bigger control andronic 3060L with enough performance for
high-end applications.
andronic 3060S andronic 3060L
5
Technology Architecture
rO
andronic 3060S
NC controller HMI controllerOperating panel
andron Realtime Kernel
mobile mobile
NC CPU
board
SHB SHB
NC BUS (PCIe)
2-divided backplane with PCIe to PCIe bridge and a fan speed controller
andronic 3060L
LPN adapter
NCM2
Laser puls
generator
Handwheel
4 In/4 Outputs
NCM2 board
PCIe x1
To the
servo
controllers
sercos II/III
(max. 4)
PCIe
Microsoft Windows XP Pro
e.g.
USB 2.0
Ethernet
DVI/VGA
SATA HD
PCIe
HMI BUS (PCIe)
HMI CPU
board
optional
e.g. EtherCat, Modbus, Pronet, PowerLink,
Feldbus interface
master card
PCIe x1
Ethernet IP or Probus, CANopen, DeviceNET, ...
Soft PLC
USB touch controller
DVI/VGA TFT display
Op. panel logic BTL
Feldbus slave card
16 in/16 outputs
optional
6
NC controller HMI controlle
andron Realtime Kernel
LPN adapter
NCM2
Laser puls
generator
mobile mobile
NC CPU
board
SHB SHB
free PCI slot
PCI PCIe x1
NCM2 board
PCIe x1
NC BUS (PCIe)
2-divided backplane with PCIe to PCIe bridge and a fan speed controller
To the
servo
controllers
sercos II/III
(max. 4)
Handwheel
4 In/4 Outputs
PCIe
PCIe
USB 2.0
Ethernet
DVI/VGA
SATA HD
e.g.
HMI CPU
Microsoft Windows XP Pro
board
Free PCIe x1
slot
HMI BUS (PCIe)
e.g. for high end graphic cards
Free PCIe x16
slot
PCIe x16 PCI
optional
e.g. InterBus-S feldbus PCI card
Feldbus interface
Free PCI slot
master card
PCIe x1
e.g. EtherCat, Modbus, Pronet, PowerLink,
Ethernet IP or Probus, CANopen, DeviceNET, ...
Soft PLC
perating panel
USB touch controller
DVI TFT display
Op. panel logic BTL
Feldbus slave card
16 in/16 outputs
optional
7
andronic 3060 Features
Interpolation
The andronic system supports a large number of interpolation types, allowing simultaneous interpolation of a maximum of 16 axes.
Interpolation types: Linear (G00, G01), circle in the principal planes (G02, G03) and circle in the
space (G05), spline contours (cubic B-spline G31 - G35), third degree polynomials (G30), fth
degree polynomials (G305) and contours of a series of linear elements, circles, space circles, third
and fth degree polynomials.
Interpolation speed:
Max. 16 axes simultaneous with a physical axis resolution from 1/10 µm > 300 m/min
Compensation
Various axis and geometry errors can be compensated by the andronic control, i.e. compensation
of grid errors, cross errors, temperature errors, axis errors and spindle pitch errors.
Transformation
The andronic system supports complex coordinate transformations, such as translations, rotations, 5-axis RTCP, but also the Cartesian calculation of parallel kinematics (tripod, pentapod,
hexapod).
Look Ahead (foresighted CNC)
Dynamic look-ahead buffer providing a foresight of up to 25000 blocks. Symmetric position set
point lter for soft contour transitions.
Monitoring of machine limit values (max. axis speed, acceleration, jerk as a result of the active
position set point lter).
Monitoring of the programmed geometry (speed control on the basis of the max. contour deviati-
on in conjunction with the active position set point lter).
8
Position set point assignment with 125µs / block cycle time < 100µs
Our CNC drive solution consisting of the open andronic 3060 CNC control and the ServoOne digital
drive control units is the fastest one currently available worldwide. Highest computing power in the
control system and drive control unit allows for a position set point assignment (sercos cycle time) of
125µs. The sercos interface located between drive and control provides real time synchronisation at
microsecond level.
Superimposed, independent coordinate systems
During each CNC process, it is possible to simultaneously move all the 16 axes in a particular coordinate system independently from all the others. Moreover, each process contains independent background
jobs for rotating axes, oscillating or execution of recurring contours. The execution of background jobs
may also be continued in semi-automatic mode (manual to automatic). The axis movement is a sum
of the movements made during execution of all processes and jobs.
Position-synchronous switching signals using additional hardware
Within a contour resulting from a series of G01, G02, etc, a pulse signal or permanent signal can be
switched on or off without exact stop at precisely dened positions (time resolution 10ns) (with 2m/s,
this results in a switching position resolution of 0.04µm). The pulse signal is dened by the pulse
length (typ. 500 ns) and the pulse interval in mm.
9
andronic Operating interface XPanel
The pleasantly designed and clearly structured operating interface can be operated
intuitive. The Microsoft .NET based panel has a various number of conguration pos-
sibilities and can be adjusted problem-free onto the needs of the end user. The use of
future-pointing technologies during the development allows a simple migration onto
the new operating system Windows® 7.
Our andronic CNC controls has a wide range of applications from the classical machine
applications like milling, honing, grinding and eroding up to high dynamic processing.
For this reason we put a lot of value during the design of the new panel in individual
adjustment options and a optimal usability.
10
CODESYS Programming system
With the latest-version CODESYS V3 you can program the andronic 3060 in the languages of IEC
61131-3. The application of international standards provides for a familiar programming environment
and uniform programming methodology, which also minimizes the required training and project plan-
ning commitment.
Nevertheless, programming in the current version CODESYS V2 is still possible.
Programming in the 5 languages of IEC 61131 and CFC
Docking Views technology to customize the workspace to your needs
Project archive for rapid exchange of applications
Object-oriented programming delivers enormous application benets
Context-sensitive online help
Display and edit variables in online mode
‚Online Program Change‘ function to reduce development lead time
Break points for error analysis and step-by-step commissioning
Break points with conditions to detect program errors in an even more targeted way
Single-step mode for tracking changes
Watchdog timer
11
Smoother running and higher surface quality with PIKO interpolation
The output resolution for contour interpolation of the andronic 3060 was increased
from 1x10-7 m (0.0001 mm) to 0.6x10
polation cycle of 125 µsec in up to 16 CNC axes.
The pico value constitutes the internal computer precision and the output to the
digital sercos drives. It should not be confused with the machining tolerance at a
machine. (The picometer range is, for example, the range for the structures on the
surface of molecules.)
However, the higher computing resolution results in a more accurate interpolation in
speed and acceleration of the drives and thus in smoother running of the machine
tools. This results in a higher surface quality of the workpiece produced and in lon-
ger tool lives. This leads to a welcome reduction in costs in the production sector.
This impressive “interpolation in the pico range” is achieved, among other things, as
a result of the highly advanced communication technology and the use of fast Intel
processors in the andronic 3060 CNC controls.
-12
m (0.0000000006 mm) at a constant inter-
12
usually CNCpath interpolation
PIKO interpolation
Increase of the output resolution
in six further decimal points
Ideal contour
Programming languages
G&M code programming
The andronic control supports standard G&M code programming in accordance with
DIN 66025 / ISO 6983.
The NC language and parameter programming functionality is considerably enhan-
ced by the exible programming FlexProg, a programming method known from
high-level languages. Programming of complicated processes and calculation is si-
gnicantly simplied by the use of global and local variables, free denition of func-
tions with call-up parameters and return value and the use of control structures for
conditional or repeated execution.
anlog-C programming
CNC programming in anlog-C, high-level language programming in accordance with
ANSI C, comprising more than 250 NC-specic commands for simple control/pro-
gramming of machine tools.
anlog-C has been developed by andron for the creation of NC programs that are
signicantly superior to conventional NC programs according to DIN 66025 with
respect to exibility and execution speed.
andron function interface AFL
The AFL software tool (andron Function Library) allows fast and easy integration of
your own programs and applications, ranging from measurement data evaluation
to the entire user interface (HMI), into the andronic CNC control system. Dened
commands provide access to all database contents and interface signals.
13
andron 3Dvision
G&M code visualization, manipulation, model feedback and machine simulation
With its new 3D visualisation and simulation software, andron sets new standards in the eld of
virtual metal cutting for the new andronic CNC generation.
The efcient and realistic simulation solution enables analysis, control and optimisation of NC
programs already before the machining process.
Collision protection, programming of more complex processes, chronological coordination of axis
travels and the exact machining times can be calculated in advance.
The basis of the machining simulation is the exact emulation of the machine tool. Appropriate
programmes help you to create your own machine models with collision bodies and clamping
systems, both with and without CAD programmes.
In order to comply with the users’ requirements, andron has developed three versions with
different functionalities.
D
3
Simple visualization software with
structure analysis and single block
simulation to enable direct control of
the NC contour which has been pro-
grammed.
14
vision
vision PRO
D
3
G&M code visualization, manipulation,
model feedback with integrated postpro-
cessor, access to the andronic data base
and many other features.
vision VM
D
3
Fully integrated machine simulation with
complete ve-axis collision control and
machine builder for creating your own
machine models.
In one sentence: Real down to the last µ
The quality of a workpiece and the cycle time
of the machine are substantially determined by
the programming and milling strategy of an NC
programme. Therefore, optimizing compiled NC
codes is all the more important.
Contrary to simulation tools, which are included
in the scope of services of different programming
systems, we focus on real simulations, i. e. all
contour modications inuencing the machining
process such as acceleration and brake reaction,
tolerance, smoothing constants and other internal
inuences are taken into account.
The simulation is not based on a mathematical
model, i. e. on the internal language of a CAM
system, but on the actually generated NC code of
the andronic control system.
15
Technical data
System
andronic 3060S andronic 3060L
Backplane
Power supply
Housing
HMI controller
HMI CPU board
Harddisk
PLC
I/O interfaces
Operating system
NC controller
NC CPU board
PCIe backplane with PCIe to PCIe
bridge with integrated fan speed
control
24V DC, 150 VA or
115/230 V AC, 50/60 Hz, 200VA
Standard „small housing“ like in
the andronic 2060s
Half size slot CPU (Intel)
®
Celeron
with 1024 MB DDR RAM
Graphic-, Ethernet-, USB-,
SATA controller onboard
2,5“ SATA 320 GB (SSD optional) 2,5“ SATA 320 GB (SSD optional)
integriated soft PLC (CODESYS) integriated soft PLC (CODESYS)
optionally Probus, CANopen,
DeviceNET, EtherCAT,
Modbus, Pronet
Microsoft Windows
Microsoft Windows® 7 / x32
Half size slot CPU (Intel)
Celeron
with 512 MB DDR RAM
M / 1.73 GHz
®
M / 1.73 GHz
®
XP® Pro
PCIe backplane with PCIe to PCIe
bridge with integrated fan speed
control
24V DC, 150 VA or
115/230 V AC, 50/60 Hz, 200VA
Standard „large housing“ like in
the andronic 2060L
Full size slot CPU (Intel)
e.g. Pentium® Core2Extreme X9100 / 3,06 GHz
1024 ... 4096 MB DDR RAM
Graphic-, Ethernet-, USB-,
SATA controller onboard
optionally Probus, InterBus-S,
CANopen, DeviceNET, EtherCAT,
Modbus, Pronet,
Microsoft Windows® XP® Pro
Microsoft Windows® 7 / x32
Half size slot CPU (Intel)
e.g. Celeron® M / 1.73 GHz
with 512 MB DDR RAM
NCM2 board
Operating system
General
Protection cat.
Temp. range
Dimensions
NC multifunction board II with:
- sercos II / III interface
- up to 4 handwheels
- fast I/O inputs
- Laser puls generator (optional)
andron realtime kernel andron realtime kernel
IP20 IP20
+5°C … +45°C +5°C … +45°C
214 x 329 x 171,5 (WxHxD) 293 x 394,5 x 171,5 (WxHxD)
NC multifunction board II with:
- sercos II / III interface
- up to 4 handwheels
- fast I/O inputs
- Laser puls generator (optional)
16
Display control panel ANV03
The ANV03 display control panel is
equipped with the following compon-
ents and interfaces:
Display control panel ANV04
In comparison with the ANV03, the
display control panel ANV04 has the
following additional features:
Machine control panel ANM013
The machine control panel is equipped
with the following components and
interfaces:
15“ TFT display (XGA)
Touch screen
7-fold USB controller
standard VGA and DVI interface
standard dimensions 19“ x 7 HE
(Special versions upon request)
32 additional keys for direct input
four control switches can be
integrated
Probus or InterBus-S interface
44 free assignable machine keys
EMERGENCY STOP button
override switches for spindle and
feedrate
16 inputs/outputs
connection for further I/O modules
key switch for operating modes
Standard dimensions 19“ x 4 HE
17
andronic 3060 Dimensions
214.0
394.5
160.0
312.0
329.0
293.0
235.0
171.5
428.5
171.5
377.5
494.0
18
482.6 (19")
41.5
65.0
USB-HUB
260.0
273.0
424.0
15" Touch-Display
113.0
R
310.5 (7HE)
272.8
155.3
55.0
90.0
139.0
8.8
38.0
8.8
10.0
5.5
60
40
20
10
6
2
0
0
!
95
90
80
%
100
85
90
100
120
100
+
105
80
110
70
110
115
60
120
50
%
III
A
B
SET
ALL
MOVE
C
Y
Z
X
.01 .001
.1
?
PLC
101.3
241.3
381.3
ANV03/04 ANM013
Protection IP 64 (front), IP 20 IP 64 (front), IP 20
Input voltage 24 V DC 24 V DC
Power consumption max. 75 VA max. 225 VA
Temperature range +5°C … +45°C +5°C … +45°C
ANV03
37.8
8.8
139.3
177.0 (4HE)
37.7
ANM012
19
Everything for a successful automation
© 2013 andron GmbH. All rights reserved. No part of this document may be
reproduced or transferred for any purpose without express authorization in
writing by andron GmbH. Misprints and mistakes reserved, subject to techni-
cal change without notice. Stand: 08.2013 V 2.3
PC-based CNC control systems for integrating highly complex,
customer-specific movement sequences
5 in 1 automation, from controlled complex movement sequences,
drive controllers and motors, HMI Panels, User Tools and
Safety Standards
High power density motor elements and magnetic bearing technology
for high-speed drive systems for system solutions for the turbo generator
and turbo-compressor sector
Machine tool spindle and dressing technology for complete
work piece machining
andron GmbH
Schlätterstraße 2
88142 Wasserburg
GERMANY
Fon +49 (0) 8382
Fax +49 (0) 8382
/
/
Mail info@andron.de
www.andron.de
9855-0
9855-50
LTi DRiVES GmbH
Gewerbestraße 5-9
35633 Lahnau
GERMANY
Fon +49 (0) 64 41
Fax +49 (0) 64 41
Mail info@lt-i.com
www.lt-i.com
/
96 6-0
/
96 6-177
Loading...