andron Andronic 2060 Operating Manual

andronic 2060
2
Operating Instructions
Version V 1.0
Author Pasternak, Scholz
Filename operating_instructions_andronic_2060 _v1_0.doc
Trademark All product names or trademarks are properties of their respective owners.
Copyright © andron GmbH 2005. All Rights Reserved.
Validity There could be additional functions running in the control who are not mentioned in this
Published by andron GmbH, Schlätterstraße 2, 88142 Wasserburg, Germany
Date 29.04.2005
Tools This documentation was created with Microsoft Word 2000 and Adobe Illustrator.
Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
documentation. It insists no claim for this functions, in case of a new delivery or a service case. All rights are reserved with respect to the content of this documentation and the availability to the
product.
Telephone +49 (0) 8382/9855-0, Fax +49 (0) 8382/9855-50 e-Mail:
info@andron.de
www.andron.de
Operating Instructions
andronic 2060

Table of contents

Table of contents.................................................................. 3
Revisions.............................................................................. 3
Notice ..................................................................................4
Safety notes ......................................................................... 4
Warning notes and symbols............................................ 4
Use as directed.............................................................. 5
Introduction ...........................................................5
Field of applications ................................................5
Not used as directed ...................................................... 5
Switch on, start-up phase, turn off......................................... 6
Switch on...................................................................... 6
Start-up phase............................................................... 6
Turn off......................................................................... 6
Coordinate systems, zero points, reference points................... 7
Machine zero point unequal control zero point ................. 7
Machine zero point equal control zero point..................... 7
Menu overview ..................................................................... 8
Operating panel keys ............................................................ 9
The Info system.................................................................. 12
Change database......................................................... 12
Error list...................................................................... 12
System information...................................................... 12
Start application program ............................................. 12
System messages ........................................................ 12
Configuration............................................................... 12
NC Mode ............................................................................ 13
Create/modify NC program (EDIT)................................ 13
G&M editor........................................................... 13
Position display (POSIT)............................................... 13
RESTART.............................................................. 13
INPUT.................................................................. 14
TOOL................................................................... 14
POS-CHG.............................................................. 14
G&M-DIS.............................................................. 14
MDI ..................................................................... 14
PRESET................................................................ 14
Program specific configuration (PRCON)........................ 14
Program directory (DIR)............................................... 14
Delete program (DELETE)............................................. 14
Zero point offset (0-OFFS) ............................................15
PASSW .................................................................15
Teach..........................................................................15
Load automatic program (AUTOM) ................................15
DNC function (DNC) .....................................................15
G&M-CNV .............................................................15
Tool management ...............................................................16
Overview of functions...................................................16
Activation of the tool management (TOOL) ....................16
Select magazine assignment table (TL-SEL) ...................16
Edit magazine assignment table (TT-EDIT) ....................17
DEFPAGE F2 .........................................................17
Edit tool data (TL-EDIT)................................................18
Optional parameter ...............................................18
Tool dimensions....................................................18
Tool life acquisition................................................19
Additional correction values ...................................19
Special functions ...................................................19
Delete magazine assignment table (TT-DEL)..................19
Delete tool file (TL-DEL) ...............................................19
Search tool (TL-SEAR) ..................................................19
Options (OPTION) ........................................................20
RESET ..................................................................20
Expert Mode........................................................................21
Parameter entry (PARIN) ..............................................21
DEFPAGE..............................................................21
Position display (POSIT) ...............................................21
INPUT ..................................................................21
MM/INCH..............................................................21
POS-CHG..............................................................21
AXES....................................................................21
PRESET ................................................................21
Directories (DIR) ..........................................................21
Delete ident file (DELETE) .............................................22
Load automatic program (AUTOM) ................................22
Create/modify default ident file (DEFIDN)......................22
NEWNAME.............................................................22
Technial Data......................................................................23

Revisions

Version Date
V 1.0 29.04.2005 First edition Pa/Scho
Additions and changes Initials
3
andronic 2060
4
Operating Instructions

Notice

In the creation of this handbook, we have made the greatest effort and have taken the greatest care. We reserve the
right to make changes to this handbook and to the controller or the programs, which are made necessary by technical progress, without previous notice. In later versions, additional pages may be inserted. We would appreciate your information as to errors in the handbook or how the handbook may be improved.
We accept no responsibility for damage resulting from neglect of the instructions contained in this handbook. We are neither liable for nor responsible for actual or alleged loss or damage, whether direct or indirect, which is caused
by the operated or delivered equipment or the software programs, and which are claimed by a customer or another natural person or a legal entity. This clause includes faulty service, lost business transactions, loss of expected profit or consequential damages which occur due to the use of the equipment sold by us or software generated by us.
This instruction manual, the program descriptions belonging to it as well as other objects sold or supplied with the controller, are protected by copyright. All rights are reserved. This handbook, the programs, and all other copyrighted objects may be neither completely nor partially copied or in any other manner duplicated, without the previous written consent of andron GmbH. Legally created copies, made with the permission of andron GmbH, of a part of or the complete handbook, the computer programs or other copyrighted objects, must have the same copyright notice as the original material.
We accept absolutely no responsibility for damage due to faulty installation !
Before the connection and the start-up of the control, it is imperative that
the documentation is carefully read!

Safety notes

Warning notes and symbols

Meaning of the symbols used in this document:
Symbol Meaning Symbol Meaning
This notice contains general and additional
information as well as rules and prohibitions
pertaining to damage prevention.
Danger notices for personnel and machine
damage, i.e. information as well as rules
and prohibitions pertaining to personal
injury and material damage prevention.
Important information or cross-
references to further descriptions.
Danger to life !!!
Operating Instructions
andronic 2060
5

Use as directed

Introduction andron products are developed and produced according to the latest technologies. They are not delivered unless they

The following requirements must be met before using andron products to ensure proper use:

Field of applications

have been tested for service reliability. The products may only be used as directed. If they are not used as directed, material damage and personnel injury may result.
andron assumes no liability for damages due to inappropriate use. andron is not liable for payment of
The corresponding safety instructions for use as directed must be read and understood by all who operate one of
our products.
If the products include hardware, the original condition must not be changed. Software products must not be de-
compiled and the source codes must not be changed.
Damaged or faulty products must not be integrated or put into operation. It must be guaranteed that the products have been installed according to the instructions specified in this manual.
The control is used for control panel integration, integration into housing or the door of the switch cabinet or for machine tool housing integration. It must be ensured that required mounting, installation and environment conditions are fulfilled. The control can only be used with the configurations described in this manual. Furthermore, the use of a andron software or firmware is necessary. Each control system must be parameterized an programmed by competent service personnel before operation.
damages. The user is liable at his own risk if the products are not used as directed.

Not used as directed

The control is „not used as directed“ if it is used in a field of application not specified or if it is used under op erating conditions or with technical data not specified in this manual. The control must not be used if it is exposed to operating conditions which do not fulfill the determined environmental conditions, e.g. use with water or with extreme temperature differences or extreme maximum temperatures is not allowed.
andronic 2060
6
Operating Instructions

Switch on, start-up phase, turn off

Switch on

Start-up phase

1.
2.
The switching on the control as well as the entire system can be realized in different ways,
Switch on the control
Bootphase of the HMI CPU
Loading of the HMI
operating system
therefore observe the informations of the machine manufacturer!
3.
4.
5. Control is ready for operation

Turn off

Bootphase of the NC CPU
Loading of the NC operating system
Start-up of the
SERCOS phases
from 0 up to 4
To turn off the control as well as the entire system observe also the informations of the
machine manufacturer!
andronic 2060
Operating Instructions

Coordinate systems, zero points, reference points

Machine zero point unequal control zero point

7
1 Machine zero point 2 Control zero point (Setpos) 3 Zero point workpiece pallet 4/5/6/7 Workpiece zero point (There can be even further relative zero points [G92] from this point on the
8 Workpiece zero point (The respective tool length always calculates from this point.) 9 Tool changer reference point 10 Charger position

Machine zero point equal control zero point

workpiece.) Attention: Observe difference between full radius and shank cutter!
1 Machine zero point 2 Control zero point (Setpos) here Setpos = 0 3 Zero point workpiece pallet 4/5/6/7 Workpiece zero point (There can be even further relative zero points [G92] from this point on the
workpiece.)
8 Workpiece zero point (The respective tool length always calculates from this point.)
Attention: Observe difference between full radius and shank cutter! 9 Tool changer reference point 10 Charger position
andronic 2060
8
Operating Instructions

Menu overview

INFO EXP NC MACON SYSTEM
F3 F5 F8 F10F1
Informations
and messages
Change current
database
Error
directory
System
informations
Application
programs
System
messages
Expert
Mode
INFO INFO INFO
Informations
and messages
F2 F2
PARIN
Parameter input
F3 F3
POSIT
Position display
F5
F6
DIR
Directory selection
DELETE
Delete identfile
F4
F5
NC
Mode
Informations
and messages
EDIT
Create/modify
program
POSIT
Position display
PRCON
Program data
DIR
NC program
directory
Machine
configuration
Informations
and messages
PosConf
F5
Position protocol
configuration
PM-Conf
F6
Pallet management
configuration
LookAhd
F7
Look Ahead
G&M code configuration
TL-CONF
F8
Tool magazine
configuration
System
applications
PANEL
Back to user
F1F1F1F1
environment
F2
F3
F4
F5
EEPROM
Machine data
SERCOS Para-
meter Editor
DBTMAN
Data base
manager
Special
function 1
SPE
Configuration
AUTOM
F8
automatic program
DEFIDN
F9
Create/modify
default identfile
EXPERT-MODE
only optional
available
Start
F6
F7
F8
F9
DELETE
Delete NC program
0-OFFS
Zero point offset
AUTOM
Start automatic
program
DNC
DNC function
CONFIG
F9
G&M code
configuration
Configuration and start-up
area, only accessible for
authorized personnel!
Descriptions to this you can find
in the start-up manual.
F6
F7
F10
Special
function 2
Special
function 3
EXIT
Exit panel
menu_overview_e.eps
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