Anderson-Negele LS Manual

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Instruction Manual
Instrument Model Number
Instrument Serial Number
Anderson Instrument Co. Inc. 156 Auriesville Road Fultonville, NY 12072 1-800-833-0081 Fax 518-922-8997
"LS" Capacitive Point Level Switch
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Page 3
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Table of Contents
Section 1 - Application and Intended Use 5
1.1 - Application 5
1.2 - Intended Use 5
Section 2 - Specifications 5
Section 3 - Wiring 6
Section 5 - Maintenance 8
Section 6 - Dimensions 9
Section 7 - Part Number Matrix 10
Section 8 - Accessories 10
Warranty and Return Statement 11
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Safety Warnings
Warning! This unit accepts DC voltage only, connection to AC voltage can cause failure of the sensor and/or risk of electrocution
Warning! Do not remove this sensor from the process while it is operating. Removal while the process is operating can contaminate the process and could cause human injury.
Warning! Do not subject this sensor to pressure that exceeds the specied upper range
limit. Over-pressure may cause premature failure, incorrect output signal, or possible human injury.
Warning! Before removing for service or calibration, ensure that residual product has
been ushed from the line and that internal pressure has returned to atmo
spheric pressure.
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Section 1 - Application and Intended Use

1.1 - Application

The LS point level switch is a capacitance-based sensor designed to detect the presence or absence of liquid at the sensor tip. The on/off output can be used to provide an alarm, warning signal, or control signal to a pump or valve.

1.2 - Intended Use

The LS sensor is only to be used for the application that it has been designed, dimensioned and built for. The electrical connection must be to a direct current network (see the nameplate).
The intended purpose of the LS is the detection of process or cleaning uids in the food processing, beverage,
pharmaceutical and chemical industries. This sensor is not suitable for the measurement of hazardous, explosive, and combustible liquids of the PED group.
Any modications to the sensor that might have an inuence on the function and the safety features of the sensor
are only allowed to be carried out by authorized persons of Anderson Instrument Company. Possible misuse including any use in contradiction to the above-mentioned application is an indication of misuse of the measuring instrument!
In such a case Anderson does not assume any responsibility for safety.

Section 2 - Specifications

Operation/Environmental Specications
Ambient Temperature Limits: 14 - 140°F (-10 - 60°C) Pressure Rating: 150 PSI (10 BAR) max Process Temperature Limits: 32 - 212°F (0 - 100°C) CIP Cleaning: 302°F (150°C) max 60 minutes Function: Full/empty signal determined by wiring Response Time: 0.1s Minimum Dielectric Threshold: Selectable from 20-70 Enclosure Protection: Designed and factory tested to NEMA 4x, IP69K; Suitable for use in wet environments at up to 100% relative humidity.
Electrical Specications
Voltage Required: 24 Power Consumption: 0.6 W Typ. (i.e. 25mA at 24 Vdc) Signal Output: PNP - Sourcing (active 50mA) Optional NPN - Sinking (max 50mA)
Signal Transmission Power: ≤ 1mw
Connection: One 3 pin M12 Micro-mini electrical connector (QDR)
Mechanical Specications
Wetted Materials: 316L Stainless Steel, PEEK Wetted Finish: Better than R Housing Material: 300 series Stainless Steel housing, lid and threaded connection (non contact surfaces) Agency Approval: CE compliant;
3-A compliant, Third party veried
ETL Listed Conforms to UL Std 61010-1 3rd Ed
Certied to CSA Std C22.2 61010-1 3rd Ed(with Display Window option “0” only)
Visual Indication
Status LED: Red - Probe Immersed Green - Probe Dry
Warranty: 2 years
(18 to 36 Vdc (≤ 20mA))
=32
a
(with Display Window option “0” only)
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7. Use a wrench to tighten the Pressing Screw another

Section 3 - Wiring

Warning! This unit accepts DC voltage only, connection to AC voltage can cause failure of the sensor and/or risk of electrocution
Figure 1.1 - Field Wireable Connector Assembly
4. Refer to pin detail.
1. Insert cable through Pressing Screw, Compression Ring, Seal Grommet, and Sleeve as shown below.
2. Strip back 1-1/4” of outer sheathing, cut off any excess wires, shield and ground. Strip off 1/4” insulation from remaining four wires. It is not necessary or recommended to tin the wires.
3. Orient Connector end so that center pin connecting screw is horizontal facing right (see detail).
4A - Wiring for full (immersed) indication: Wire PWR+ to top right terminal (Pin 1) and PWR- wire to bottom left (Pin 3). Wire output to bottom right (Pin 4).
4B - Wiring for empty (not immersed) indication: Wire PWR- to top right terminal (Pin1) and PWR+ to bottom left (Pin 3). Wire output to bottom right (Pin 4).
Shown With
Cap Removed
0
1
9
2
8
3
7
4
6
5
CABLE REQUIREMENTS
3 conductor, stranded, 18-24 AWG, shielded with ground. 4-8mm (0.16-0.31”) Cable Sheath OD.
Pin 3 - PWR
To install connector, simply line up key, press into
receptacle, and the retaining ring.hand-tighten
*Receptacle pins should be coated with
USDA approved dielectric grease to Minimize possibility of corrosion.
4A - DETAIL
Retaining Ring
Connector End
Pin 1
(+PWR 18-36 VDC)
0
1
9
6
5
2
3
4
(+PWR 18-36 VDC)
Pin 4 - Output
8
7
*Dielectric Grease
P/N: 5662400000
Pin 3
4B - DETAIL
Sleeve
Pin 1 - PWR
Pin 4 - Output
Molded Cord Set
5. Screw on the Sleeve. Hand-tighten only.
Grommet
6. Press the Seal Grommet into the Sleeve and hand­tighten the Pressing Screw against the compression ring.
3/4 turn. Do not over-tighten!
Field Wireable Connector (assembled)
P/N: 42119B0000 (without cable)
P/N: 42117H0025
42117H0050 42117H0100
Compression
Ring
Seal
-2 included choose one to accommodate cable OD
** Polarity determined by desired switch action.
See switch actionbelow.
Pressing Screw
Switched Output (blue) wire PWR (red) wire - Pin 1**
PWR (green) wire - Pin 3**
Switched Output (brown) wire
PWR (red) wire - Pin 1**
PWR (green) wire - Pin 3**
Note: White and Grey not used
- Pin 4
- Pin 4
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18-36VDC
EXTERNAL
INTERNAL
18-36VDC
Dielectric Threshold
Section 4 - Installation and Sensitivity Adjustment
Warning! Do not subject this sensor to pressure that exceeds the specied upper range limit. Over-pressure
may cause premature failure, incorrect output signal, or possible human injury.
Caution: For proper mounting of this sensor, verify that the tting connection type, size, gasket or seal, and
holding ring or clamp match the process connection it is being mounted to. Improper mounting can cause process leakage, reduced pressure ratings, and/or contamination issues.
Caution: Do not open the sensor enclosure in wet or spray-down environments. Moisture ingression can cause premature electronics failure.
Caution: Handle with care during installation to avoid damage to the sensor. Physical damage, especially to the sensing surface or probe can cause incorrect output signal or premature failure.
Caution: Do not expose the sensor to process or ambient temperatures that exceed the rated specications.
Physical damage, incorrect output signal, or premature failure may result.
Select Switch Action:
- Switch action is determined by power supply polarity. If eld wireable connector is
used see instruction 4 in section 1 for wiring instructions. If assembly cable is purchased connect Red conductor to PWR+ (18-36V) and Green conductor to PWR- for full (immersed) indication. Reverse these for empty (not immersed) indication.
Rotory Switch Output Test & Threshold Adjustment:
1. For installation testing sensor may be set for continuous output: Position 0 - output off Position 1 - output on
2. Positions 2-9 act as a sensitivity adjustment, position selects a minimum dielectric recognized. Reducing dielectric threshold can help eliminate false readings.
Position 2 - ≥ Dielectric 20 Position 6 - ≥ Dielectric 40 Position 3 - ≥ Dielectric 25 Position 7 - ≥ Dielectric 50 Position 4 - ≥ Dielectric 30 Position 8 - ≥ Dielectric 60 Position 5 - ≥ Dielectric 35 Position 9 - ≥ Dielectric 70
Adjustment
8
7
6
5
4
2
3
9
0
1
Output Circuit:
Standard unit is PNP output see detail for connection Optional unit is NPN output see detail for connection
Misc:
- Media must have water content >25% or a dielectric constant >20
- Coatings are generally ignored. Coatings of highly conductive media ≥ 30ms/cm may cause errors.
- Foam is generally ignored
HIGH ACTIVE
FULL INDICATION
+ - O
0
1
9
2
8
3
7
4
6
5
PIN 1
PIN 3
PIN 4
18-36VDC + - OUTPUT ACTIVE
WHEN IMMERSED
STATUS LEDS RED WHEN IMMERSED
LOW ACTIVE
EMPTY INDICATION
- + O
0
1
9
2
8
3
7
4
6
5
PIN 1
PIN 3
PIN 4
18-36VDC - +
OUTPUT ACTIVE WHEN NOT IMMERSED
STATUS LEDS GREEN - DRY
PNP - Sourcing
-
+
O
LOAD: MAX
50mA (1W)
INTERNAL
EXTERNAL
NPN - Sinking
-
+
O
LOAD: MAX
50mA (1W)
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Section 5 - Maintenance

Warning! Do not remove this sensor from the process while it is operating. Removal while the process is operating can contaminate the process and could cause human injury.
Warning!
from the line and that internal pressure has returned to atmospheric pressure.
Caution: Attempting to disconnect or change wiring to this sensor during process operation can cause loss of signal to the control system!
Caution: Improper changes to sensitivity setting following installation and commissioning can result in false output signal.
Caution: Improper replacement of components during service can result in process leakage, reduced pressure rating, system cleanability issues, or incorrect output signal.
The LS is designed to provide years of trouble-free service, but should be checked annually by removing
from the process for a visual inspection and operational verication. The PEEK probe tip should be free from
cracks or deep scratches.
To check for proper operation, rst determine the status of the switch with the probe in air (no product
touching the tip). Depending on wiring, the status light may be on or off. Now immerse the probe tip in the
target uid and watch for a change in the status light. It should go from on to off, or from off to on. If there
is no damage and the unit is functioning as expected, the unit can be re-installed in the process. If it is damaged or not functioning properly, we suggest replacing it and return the unit to the factory for repair or replacement.
Caution: Verify that the sensor is operating properly after service, and prior to start-up of control system.
When power is rst applied, immerse sensor tip in target liquid and observe status change on indicator
light.
Before removing for service or calibration, ensure that residual product has been ushed
External cleaning instructions: The external surfaces of this sensor can be cleaned along with the equipment or piping system that it is installed on, using cleaning and disinfecting solutions designed for use on hygienic equipment.
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Section 6 - Dimensions

2.32”
(59.8mm)
0.44”
(11.2mm)
4.48”
(113.8mm)
VARIES WITH FITTING
2 - 10”
(50 - 250mm)
2.32”
(59.8mm)
0.44”
(113.8mm)
(11.2mm)
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4.48”
VARIES WITH FITTING
Weight: 2” Tri-Clamp® 1.85 lbs. (.84kg)
1.5” Tri-Clamp® 1.65 lbs.(.75kg)
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Section 7 - Part Number Matrix

S
OUTPUT TYPE
1 PNP - Sourcing 2 NPN - Sinking (special order)
FITTING STYLE
004 1-1/2” Tri-Clamp 005 2” Tri-Clamp 165 G1/2” CLEAN Adapt 1
®
®
L
PROBE LENGTH
000 Standard 050 2” (50mm) 100 4” (100mm) 150 6” (150mm) 200 8” (200mm) 250 10” (250mm)
DISPLAY WINDOW
0 No window, Blank cover 1 Window for display and status light
SENSITIVITY
1 Standard 2 Dielectrics from 2-20(special order)
SENSOR WIRING
00 QDR w/No FWC & no Cable 01 QDR w/FWC & no Cable 05 10 QDR w/50 ft 5-Conductor Molded Cordset 20 QDR w/100 ft 5-Conductor Molded Cordset
Only standard and 2” probe length options available
QDR - Quick Disconnect Receptacle FWC - Field Wireable Connector
QDR w/25 ft 5-Conductor Molded Cordset

Section 8 - Accessories

Molded Cordsets P/N 42117H0025: 25 foot P/N 42117H0050: 50 foot P/N 42117H0100: 100 foot
Typical Configuration:
LS10051101000
Level Switch with PNP Sourcing Output, 2” Tri-Clamp® Process Connection, Window Display, Field Wireable Connector and Standard Probe.
1
Meets 3-A when used with a 3-A compliant adapter
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Warranty and Return Statement

These products are sold by The Anderson Instrument Company (Anderson) under the war­ranties set forth in the following paragraphs. Such warranties are extended only with respect to a purchase of these products, as new merchandise, directly from Anderson or from an An-
derson distributor, representative or reseller, and are extended only to the rst buyer thereof
who purchases them other than for the purpose of resale.
Warranty
These products are warranted to be free from functional defects in materials and workman­ship at the time the products leave the Anderson factory and to conform at that time to the
specications set forth in the relevant Anderson instruction manual or manuals, sheet or
sheets, for such products for a period of two years.
THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH. ANDERSON MAKES NO WAR­RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS.
Limitations
Anderson shall not be liable for any incidental damages, consequential damages, special damages, or any other damages, costs or expenses excepting only the cost or expense of repair or replacement as described above.
Products must be installed and maintained in accordance with Anderson instructions. Users are responsible for the suitability of the products to their application. There is no warranty
against damage resulting from corrosion, misapplication, improper specications or other
operating condition beyond our control. Claims against carriers for damage in transit must be
led by the buyer.
This warranty is void if the purchaser uses non-factory approved replacement parts and sup­plies or if the purchaser attempts to repair the product themselves or through a third party without Anderson authorization.
Returns
Anderson’s sole and exclusive obligation and buyer’s sole and exclusive remedy under the above warranty is limited to repairing or replacing (at Anderson’s option), free of charge, the
products which are reported in writing to Anderson at its main ofce indicated below.
Anderson is to be advised of return requests during normal business hours and such returns
are to include a statement of the observed deciency. The buyer shall pre-pay shipping
charges for products returned and Anderson or its representative shall pay for the return of the products to the buyer.
Approved returns should be sent to: ANDERSON INSTRUMENT COMPANY INC. 156 AURIESVILLE ROAD FULTONVILLE, NY 12072 USA
ATT: REPAIR DEPARTMENT
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ANDERSON INSTRUMENT CO., INC • 156 AURIESVILLE RD. • FULTONVILLE, NY 12072 • USA • 800-833-0081 • FAX 518-922-8997
ANDERSON INSTRUMENT CO. LP • 400 BRITANNIA RD. EAST, UNIT 1 • MISSISSAUGA, ONTARIO L4Z 1X9 • CANADA • 905-603-4358 • FAX 905-568-1652
NEGELE MESSTECHNIK GmbH (A Division of Anderson) • RAIFFEISENWEG 7 • D-87743 EGG A. D. GÜNZ • GERMANY • +49 (0) 8333/9204-0 • FAX +49 (0) 8333/9204-49
www.anderson-negele.com
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