Anchor 40 WIDE User Manual

Page 1
Assembly Instructions
40’ Wide System
NEW CENTURY® TENT
Please read all assembly / installation instructions before the installation or removal of this product.
PHONE: 812-867-2421
SALES OFFICES:
PO BOX 3477
EVANSVILLE, IN 47733 USA
WEB EC4731
Quality, Craftsmanship and Service since 1892
FAX: 812-867-0547
1-800-544-4445
EMAIL: tents@anchorinc.com
www.anchorinc.com
PRODUCTION FACILITY:
EVANSVILLE, IN
40CEN 1013
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IMPORTANT:
The installation of this Century Tent should be performed/supervised by knowledgeable tent installers with a clear understanding of safety issues as well as the methods of anchoring. The requirements as specified with blue print (supplied by Anchor Industries Inc.) must be followed. The installer/owner must read the assembly instructions completely prior to any installation. Particular attention must be given to anchoring! See Caution Statement on back page of this manual.
MANPOWER REQUIRED
Five experienced installers should be able to assemble a 40’ x 60’ tent in approximately four hours.
TOOLS REQUIRED
Sledge Hammers Stake Driver 2 Measuring Tapes
INSPECT SITE
Caution:
Consult your local utility locator service or the National Utility Locating Contractors Association (NULCA) prior to installation. Prior to actual tent assembly, be sure to look up, down, above & below for obstacles, pipes, wires, trouble, etc.
LAYOUT & CHECK
Utilize parts list for a quick I.D. and a check list to ensure that you have all the parts.
Parts Illustrations
Pole Cap (optional)
Bag with Fabric
Section
Stake line
Stake driven through hole in bar and winch plate
Stake line
Side Pole
Stake driven through hole in bar and winch plate
4’ STAKE BAR2’ STAKE BAR
PARTS
Center Pole
BAG WITH FABRIC SECTION 2 1
CENTER POLE 1 1
SIDE POLE 16 4
POLE CAP (OPTIONAL) 1 1
SEE WEB GUY LAYOUTS & STAKING TABLES FOR STAKING REQUIRE­MENTS.
2
QUANTITY PER SECTION
END (PAIR) 20’ MIDDLE
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WEB GUY LAYOUT *
1
MARK LOCATION OF STAKES, SIDE POLES & CENTER POLES
** To find diagonal measurement: diagonal = width² + length²
SIDE POLE (TYP)
REQUIRED DISTANCE BETWEEN SIDE POLES AND STAKE LINES: 7’ POLE STAKE OUT 5’-3” 8’ POLE STAKE OUT 6’-0” 10’ POLE STAKE OUT 7’-6”
20’-0”
LOOP SIDE END
TYP 10’
40’-0” TENT LINE
 (2) WEB GUYS WITH 4’ STAKE BAR AND (6) 42” DBL. HEAD STAKE (TYP. AS SHOWN)
SECTION
USE DIAGONAL DIMENSION
20’-0”
20’-0”
60’-0’ TENT LINE
Staking Table
Illustration Item No. Description
** 72’-1 1/4”
TO SQUARE LAYOUT
MIDDLE SECTION
TYP 10’
20’-0”
Qty. for 40’ x 40’ (2) Ends
CENTER POLE (TYP)
HOLE SIDE END SECTION
20’-0”
Qty. for 20’ Mid
 WEB GUY WITH 2’ STAKE BAR AND (3) 42” STAKES (TYP. AS SHOWN)
  SEE STAKING GUIDELINES ON NEXT PAGE.
23000
37020A
3704242 (over 25)
Century Guy
w/ Winch
42” Double
Hd. Stake
22 6
66* 18*
2’-0” Stake
33000
Bar w/ (3)
18 2
Holes
4’-0” Stake
33100
Bar w/ (6)
22
Holes
23100 Winch Tool 2 0
* IMPORTANT NOTE: REFER TO CAUTION STATEMENT #2 FOR IMPORTANT WARNING ABOUT NUMBER OF
STAKES SUPPLIED. (SEE BACK PAGE OF THIS MANUAL)
THE INSTALLER MUST USE THE LOCAL SOIL CONDITIONS TO CALCULATE THE ACTUAL NUMBER OF STAKES REQUIRED AND IS RESPONSIBLE FOR THE STAKING PATTERN AND CONFIGURATION.
CONTACT YOUR TENT SALES REPRESENTATIVE FOR MORE INFORMATION.
ANCHOR PROVIDES ANCHORING PACKAGES FOR COMMON SOIL CLASSIFICATIONS;
3
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STAKING GUIDELINES
CORNER WEB GUYS
TENT CORNER
(1) WEB GUY WITH 2’ STAKE
BAR AND (3) 42” DOUBLE HEAD STAKES
LAYOUT AT SITE
2
Drive stakes at points located. Each 2’ stake bar requires 3 stakes. A 4’ stake bar requires 6 stakes.
Spread drop cloths and unroll tent.
Any objects with sharp projections which must remain on site under the tent should be padded and taped.
NOTE: Both Loop side and hole side of sections are required for proper lace.
(2) WEB GUYS WITH 4’
STAKE BAR AND (6) 42” DOUBLE HEAD STAKES
(2) WEB GUYS WITH (2) 2’ STAKE BARS AND (6) 42” DOUBLE HEAD STAKES
SEE WEB GUY LAYOUTS FOR STAKING CONFIGURATIONS.
LACE
END
MIDDLE
END
STAKE BARS
LACING INSTRUCTIONS
3
With tent sections on ground, overlap center pole holes with grommet side on top.
Lace between center pole holes first. Push first loop up through corresponding grommet. Continue, passing each loop through a grommet and the pre­ceding loop.
Continue lacing process and cover lacing with pro­tective rain flaps by velcroing the short flap first, then snapping the top flap to the rope as you move toward other center pole hole.
Tie off last long loop.
4
END
MIDDLE
CENTER POLE
HOLE
END
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LACE LOOP
CENTER POLE HOLES
FLAP
SNAP
FLAP
LACE ROPE
WALL ROPE
HOOK
SNAP
PLATE
JUMP ROPE
RING
Then lace from center pole to eave on both sides of tent. Tie off last long loop. Align plates and attach hook to plates on inside of tent, as shown.
POLE CAP (Optional)
4
Overlap the pole hole plates in the mid and end fabric lace line. Push fabric and plates up into cap and secure from underneath by threading the female, flanged pipe coupling onto the male pipe fitting molded to the inside top of the pole cap.
RING
MOLDED CAP W/ MALE THREADED PIPE FITTING
END FABRIC
POLE PLATES (OVERLAPPED)
POLE HOLE
POLE CAP
LACE LINE
LAST
LACING
LOOP
VIEW
FROM
INSIDE
VIEW FROM OUTSIDE
FEMALE PIPE COUPLING (FLANGED)
MID FABRIC
TIE DOWN AFTER LACING
5
After lacing and snapping sections, attach guys and insert loosely into tension winches.
Guy Web
Winch
Drum
WEB RELEASE
(Push Downward)
Insert guy web into slot in winch drum and rotate 1 1/2 to 2 times to secure web.
WEBS ATTACHED LOOSELY
SEE WEB GUY LAYOUTS FOR STAKING CONFIGURATIONS.
LACE
5
Page 6
RAISE SIDE POLES
6
Start at downwind side. Insert each side pole pin into side pole hole and raise slightly less than per­pendicular. Bottom of each pole should be pointed inward toward center of tent. Wall ropes should run outside of corner poles and side poles.
Tie jump rope around each side pole as it is insert­ed in pole hole.
Continue around tent.
RAISE CENTER POLES
7
Raise center poles nearest to wind direction to approximate position.
One installer to guide center pole pin through hole to prevent snagging or tearing of fabric as pole is being raised to position.
Keep pole at a slant until other pole at the same lace is raised. Tie jump ropes as each center pole is placed in approximate position. Adjust bases of poles to exact location and align poles vertically.
SIDE POLES INSTALLED ON DOWNWIND SIDE
6
CAUTION: At this point, it is required to prop-
erly anchor bases of all center poles to prevent
movement.
JUMP ROPE
JUMP ROPE
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8
WINCH FOR TENSION
If the footprint of the tent has been laid out properly and the tent placed squarely within that footprint, the following tensioning sequence is recommended for the best overall appearance:
1. Tension webs at the lace lines first.
2. Tension webs at the corners.
3. Tension webs at the ends.
4. Tension webs at the middles last.
NOTE: If the tent is not square, or if center poles lean when laces are tensioned, reverse steps “1” and “2” above.
CAUTION: KEEP TO SIDE OF WINCH WHEN TENSIONING. DO NOT EXTEND LENGTH OF WINCH BAR TOOL.
WINCH BAR
WEB
JUMP ROPE
SIDE POLE
At each side pole, release winch tension and place bottom of side pole at the marked footprint eave line location.
Insert guy web into winch. Pull excess through winch. Tension, using winch bar. DO NOT USE EXTENDERS ON WINCH BAR TOOL.
CAUTION -- DO NOT OVER TENSION TENT BEYOND EAVE LINE. DO NOT PULL SIDE POLES OR CENTER POLES BEYOND VERTICAL POSITION.
9
FINAL SIDE POLE ADJUSTMENT
With side poles standing vertical and bases at the marked side pole footprint locations, ratchet webs to tension the top evenly.
STAKE BAR
WINCH
JUMP ROPE
CORNER POLE
10
Due to changes in climactic conditions, periodic inspection and adjustment should be made.
Protective covers are recommended for all stakes and stake bars.
TAKE DOWN - USE EXTREME CAUTION REMOVING ALL POLES
1. Spread ground cover.
2. Loosen tension on all web winches.
3. Slant side poles inward.
4. Remove center and side poles.
5. Reverse installation steps.
IMPORTANT
Check guys periodically for tightness and maintenance of good condition.
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Page 8
SUPPLEMENTAL
INSTRUCTIONS
FOR TENTS
20’
WITH CENTER
SECTIONS
40’
USE WITH STEPS 1 THRU 8
MEASURE
1a
LAYOUT
Mark location of stake line, tent line and center poles. (See page 3)
LACING
3a
In addition to step #3, align plates
and attach bolt, washers and eye nut.
Hook is not used at this location. Use (4) web guys (center plate and eye nut) to tie off at this location.
20’
40’
END
HOLE
SIDE
20’
40’ END
LOOP SIDE
40’ CENTER
USE DIAGONAL
MEASUREMENT TO
SQUARE LAYOUT
40’ END
HOLE SIDE
40’
CENTER
PLATE
END
LOOP
SIDE
END
40’
20’
40 x 60 Center
END
END
4’-0” STAKE BAR
2’-0” STAKE BAR
CENTER
END
8a
WINCH FOR TENSION
Use winches at center section lace where proper tension is needed for correct tie down and wrin­kle free structure. Auger cable straight down into ground.
USE CAUTION WHEN OPERATING WINCH.
EYE NUT
CABLE FASTENED TO EYENUT UNDER TENT AND AUGERED INTO GROUND.
END
LAST
LACING
LOOP
TIED
CENTER
END
Stakes with bars shown only for illustrative purposes.
8
See Step 1a for correct staking layout.
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EVANSVILLE, INDIANA
PHONE NUMBER
812· 867· 2421
FAX NUMBER
812· 867· 0547
Anchor products are of superior design and operate best within the parameters of these instructions. It is imperative that the instructions be carefully read and COMPLETELY FOLLOWED. Please read installation instructions before the installation or removal of this product. Installation instructions are available online at www.anchorinc.com or by calling 1-800-544-4445.
CAUTION:
1. For each installation, the installer is solely responsible for evaluating the site and the proper securing method determined. Some soils require different staking or securing than that provided with the tent. Due to this variety of soil conditions, these are the manufacturer’s suggested sequence of installation procedures. Anchor’s responsibility is limited to the manufacture of the tent parts and materials. We are not responsible for methods that installers may choose to erect and secure the tent to the ground.
2. The number of stakes suggested in the installation instructions do not necessarily meet all or any relevant codes on the site of the tent installation. The number of stakes suggested will, in many cases, keep the tent erected, however, due to various soil conditions; these stakes will be insuf¿ cient to keep the tent secure in high winds. It is the tent installer’s responsibility, not the manufacturer, to determine the appropriate number of stakes to meet the necessary wind loads on the site. Regardless of the number of stakes we suggest, we make no representation or warranty as to whether this speci¿ c number of stakes will meet the local tent code. Anchor does not, nor can it make any suggestions, representation, or warranties about the adequate staking required at each speci¿ c installation site. Staking information provided in the installation instructions is not a suggestion about what is
necessary to meet a site-speci¿ c load.
For additional important information, consult: “The IFAI Procedural Handbook For the Safe Installation and Maintenance of Tentage” and the IFAI Pocket Guide “Pullout Capacity of Tent Stakes”, both available from the IFAI Tent Rental Division or on our website.
3. Inasmuch as the weather is unpredictable, good judgment and common sense must be incorporated within installation guidelines. It is the responsibility of the tent installer/maintainer to determine the severity of the weather, proper time and method of installation and/or erection and disassembly. Note: We recommend that snow and
ice be removed from the tent surface as soon as possible because accumulation will damage the tent or fabric structure. Please consult with our Engineering Department about the maximum loads for each product.
This product has been manufactured for use as a temporary structure. For the safety of all occupants, evacuation is recommended if threatening weather occurs, or if there is any doubt concerning the safe use of this product.
4. Proper safety equipment should be used at all times to insure a safe installation and take down. We suggest a careful evaluation be made to determine safety equipment needed, such as hard hats, steel-toe shoes, safety glasses and other as required. It is our desire that all installations are safe. Please be aware of hidden dangers both underground, i.e., gas lines, water lines, electrical lines, etc. and above the tent such as power lines and telephone lines.
5. Anchor stands behind its products in accordance with its standard Terms and Conditions of sale. A copy of our Terms and Conditions of Sale can be obtained by contacting Anchor at the telephone number and/or address on this document.
28.2 03-04-09
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