ANALOG DEVICES EVAL-ADE7756EB Service Manual

PRELIMINARY TECHNICAL DATA

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Evaluation Board Documentation

=

Preliminary Technical Data

FEATURES
Evaluation Board is designed to be used together with

accompanying software to implement a fully functional
Energy Meter (Watt-Hour Meter).

Easy connection of various external transducers via

screw terminals.

Easy modification of signal conditioning components

using PCB sockets.
LED indicators on logic outputs CF, ZX, SAG and IRQ.
Optically isolated data output connection to PC parallel port.
Optically isolated frequency output (CF) to BNC.
External Reference option available for

on-chip reference evaluation.

GENERAL DESCRIPTIONGENERAL DESCRIPTION

GENERAL DESCRIPTION

GENERAL DESCRIPTIONGENERAL DESCRIPTION

The ADE7756 is a high accuracy electrical power mea­surement IC with a serial interface and a pulse output.
The ADE7756 incorporates two second order sigma delta
ADCs, reference circuitry, temperature sensor and all the
signal processing required to perform active power and
energy measurement.
This documentation describes the ADE7756 evaluation kit
Hardware and Software functionality. The ADE7756

AD7756 Energy metering IC

EVAL-ADE7756EB

evaluation board, together with the ADE7756 data sheet
and this documentation provides a complete evaluation
platform for the ADE7756.
The evaluation board has been designed so that the
ADE7756 can be evaluated in the end application, i.e.,
Watt-Hour Meter. Using the appropriate transducers on
the current channel (e.g., shunt, CT etc.) the evaluation
board can be connected to a test bench or high voltage
(240V rms) test circuit. An on-board resistor divider
network provides the attenuation for the line voltage. This
application note also describes how the current transducers
should be connected for the best performance.
The evaluation board (watt-hour meter) is configured and
calibrated via the parallel port of a PC. The data interface
between the evaluation board and the PC is fully isolated.
Windows
board which allows it to be quickly configured as an
energy meter.
The evaluation board also functions as a stand alone
evaluation system which can be easily incorporated into an
existing system via a 25 way D-Sub connector.

The evaluation board requires two external 5V power
supplies (one is required for isolation purposes) and the
appropriate current transducer.

TM

based software is provided with the evaluation

FUNCTIONAL BLOCK DIAGRAM

V1P

V1N

AGND

V2N

V2P

AGND

Filter

Network

Filter

Network

&

Attenuation

Optional External

2.5V Reference

AV

DD

ADE7756

AD780

PROTOTYPE

AREA

DV

DD

BNC

External
Clock in

DGND

74HC08

74HC08

REV. PrB 01/01

Information furnished by Analog Devices is believed to be accurate and
reliable. However, no responsibility is assumed by Analog Devices for its
use, nor for any infringements of patents or other rights of third parties
which may result from its use. No license is granted by implication or
otherwise under any patent or patent rights of Analog Devices.

+5V

DOUT
SCLK

DIN

CS

RESET

CF ZX

SAG

One Technology Way, P.O. Box 9106, Norwood. MA 02062-9106, U.S.A.
Tel: [phone] Fax: [phone]

V+

Isolated Frequency

IRQ

V-

Connector to

PC Parallel

Port

BNC
CF

output

EVAL-ADE7756EB

PRELIMINARY TECHNICAL DATA

PRELIMINARY TECHNICAL DATA

ANALOG INPUTS (SK1 AND SK2)ANALOG INPUTS (SK1 AND SK2)

ANALOG INPUTS (SK1 AND SK2)

ANALOG INPUTS (SK1 AND SK2)ANALOG INPUTS (SK1 AND SK2)

Voltage and current signals are connected at the screw termi­nals SK1 and SK2 respectively. All analog input signals are
filtered using the on-board anti-alias filters before being
presented to the analog inputs of the ADE7756. The
default component values which are shipped with the
evaluation board are the recommended values to be used
with the ADE7756. The user can easily change these
components, however this is not recommended unless the
user is familiar with sigma-delta converters and also the
criteria used for selecting the component values for the
analog input filters—see AN-559 for a more comprehen­sive description of the anti-alias filters and their function.

Current sense inputs (SK2)

SK2 is a three-way connection block which allows the
ADE7756 to be connected to a current transducer. Figure
1 shows the connector SK2 and the filtering network
which is provided on the evaluation board.
The resistors SH1A and SH1B are by default not popu­lated. They are intended to be used as burden resistors
when a CT is used as the current transducer—see using a
CT as a the current transducer.
The RC networks R41/C11 and R42/C21 are used to
provide phase compensation when a shunt is being used as
the current transducer—see using a shunt as the current
transducer. These RC networks are easily disabled by
placing JP15 & JP25 and removing C11 & C21 (sock­eted).
The RC networks R50/C50 & R51/C51 are the anti-alias
filters which are required by the on-chip ADCs. The
default corner frequency for these LPFs (Low Pass
Filters) is selected as 4.8kHz (1kΩ & 33nF). These filters
can easily be adjusted by replacing the components on the
evaluation board. However before adjusting the compo­nent values of R50, R51, C50 or C51 the user should first
review application note AN-559.

ADE7756

JP2

JP15

R41

100Ω

JP25

R42

100Ω

JP4

SH1A

SK2 1

SK2 2

SH1B

SK2 3

Figure 1 — Current Channel on the ADE7756 evaluation

C11
33nF

C21
33nF

board

JP1

R50

1kΩ

JP3

R51

1kΩ

TP1

C50
33nF

C51
33nF

V1P

TP2

V1N

Using a CT as the current transducer

Figure 2 shows how a CT can be used as a current
transducer in a signal phase 3-wire distribution system.
This is how electrical energy is distributed to residential
users in the United States. Phase A and Phase B are
nominally 180° out of phase. The vector addition of the
two currents is easily achieved by using two primary turns
of opposite polarity on the CT.

33nF

33nF

TP1

TP2

ADE7756

V1P

355mV
rms

V1N

Phase A

I max = 80A

CT

1:1800

Phase B

SH1A

SH1B

JP15

4Ω

100Ω

JP2

JP25

100Ω

JP4

4Ω

JP1

1kΩ

JP3

1kΩ

Full Scale
differential input = 1V
Gain = 2

Figure 2 — CT connection to Current Channel

The CT secondary current is converted to a voltage by
using a burden resistance across the secondary winding
outputs. Care should be taken when using a CT as the
current transducer. If the secondary is left open, i.e., no
burden is connected, a large voltage could be present at
the secondary outputs. This can cause an electrical shock
hazard and potentially damage electronic components.

Warning!

Using a CT without a burden resistor
can lead to electrical shock.

When using a CT as the current sensor, the phase com­pensation network for a shunt application should be
disabled. This is achieved by closing jumpers JP15/JP25
and removing C11/C21.
The anti-alias filters should be enabled by opening
jumpers JP1/JP3—see Figure 2.
Most CTs will have an associated phase shift of between

0.1° and 1° at 50Hz/60Hz. This phase shift or phase error
can lead to significant energy measurement errors, espe­cially at low power factors—see AN-559 for more infor­mation. However this phase error can be corrected by
writing to the Phase Calibration register (PHCAL) in the
ADE7756. The software supplied with the ADE7756
evaluation board allows user adjustment of the Phase
Calibration register. See the Evaluation Software Description
for more information.
For this example, notice that the maximum analog input
range on Channel 1 is set to 1V. And the Gain for Chan­nel 1 has be set to 2. The maximum analog input range
and gain are set via the Gain register (GAIN)—see the
ADE7756 data sheet. The evaluation software allows the
user to configure the channel range and gain. This means
that the maximum peak differential signal on Channel 1 is

0.5V.

–2–

REV. PrB 01/01

PRELIMINARY TECHNICAL DATA

PRELIMINARY TECHNICAL DATA

Using a shunt resistor as the current transducer

Figure 3 shows how a shunt resistance can be used to
perform the current to voltage conversion required for the
ADE7756. A shunt is a very cost effective way to perform
the current to voltage conversion in a two-wire, single­phase application. No isolation is required in a two-wire
application and the shunt has advantages over the CT
arrangement. For example a shunt does not suffer from dc
saturation problems and the phase response of the shunt is
linear over a very wide dynamic range. Although the shunt
is predominately resistive, it does have parasitic reactive
elements (inductance) which can become significant, even
at 50Hz/60Hz. This means that there can be a small phase
shift associated with the shunt. However once it is under­stood the phase shift is easily compensated with the filter
network R41/C11 and R42/C21—see AN-559 for a
detailed discussion of this issue.

Twisted pair
connection

200µΩ

80A

BVM-D-R0002-5.0

JP2

JP15

100Ω

JP25

100Ω

JP4

JP1

1kΩ

33nF

JP3

1kΩ

33nF

Full Scale
differential input = 0.5V
Gain = 16

Figure 3 — Shunt connection to Current Channel

The shunt used in this example is a 200µΩ manganin type.
The resistance of the shunt should be as low as possible in
order to avoid excessive power dissipation in the shunt.
Although the shunt is fabricated from a special alloy
(manganin) which has a very low temperature coefficient
of resistance, excessive heating due to power dissipation
can cause measurement inaccuracies when operating at
heavy loads over extended periods of time.
The manganin shunt used in this example (BVM-D­R0002-5.0) is designed specifically for energy metering
applications and is supplied by Isotek Corp.
(http://www.isotekcorp.com).
This shunt is PCB mountable with a current carrying
ability of 70A rms. The technical data supplied by Isotek
Corp. gives detailed information regarding PCB layout.
Figure 3 shows how the shunt can be connected to the
evaluation board. Two sense wired should be soldered to
the shunt at the copper/manganium junctions as shown.
These sense wires should be formed into a twisted pair to
reduce the loop area which will reduce antenna effects. A
connection for the common mode voltage can be made at
the connection point for the current carrying conductor—
see Figure 3.

TP1

33nF

TP2

33nF

ADE7756

V1P

16mV
rms

V1N

EVAL-ADE7756EB

Voltage sense inputs

The voltage input connections on the ADE7756 evalua­tion board can be directly connected to the line voltage
source. The line voltage is attenuated using a simple
resistor divider network before it is presented to the
ADE7756. Because of the relatively large signal on this
channel and the small dynamic range requirement, the
voltage channel can be configured in a single-ended
configuration. Figure 4 shows a typical connection for the
line voltage.

C54
33nF

JP51

C53
33nF

ADE7756

TP5

V2N

TP4

V2P

200 - 300 mV
rms

JP9

JP10

255kΩ

R54

R57

1kΩ

JP3

R56
1kΩ

Neutral

Phase

SK1 1

SK1 2

100 - 250 V rms

JP8

R53

255kΩ

Attenuation

JP7

Network

Figure 4 — Voltage Channel on the ADE7756 evaluation

board

Note that the analog inputs V2N is connected to AGND
via the anti-alias filter R57/C54 using JP10. Jumper JP9
should be left open.
The voltage attenuation network is made up of R53, R54
and R56. The maximum signal level permissible at V2P is
1V peak. Although the ADE7756 analog inputs can
withstand ±6V without risk of permanent damage, the
signal range should not exceed ±1V with respect to
AGND, for specified operation.
The attenuation network can be easily modified by the
user to accommodate any input signal levels. However the
value of R56 (1kΩ) should not be altered as the phase
response of Channel 2 should match that of Channel 1—
see AN-559 (Attenuation Network).

REV. PrB 01/01

–3–

PRELIMINARY TECHNICAL DATA

EVAL-ADE7756EB

JUMPER SETTINGS

JUMEPER OPTION DESCRIPTION

JP1 Closed This will short out R50. The effect is to disable the anti-alias filter on the

analog input V1P. Default Open.

Open Enable the anti-alias filter on V1P.
JP2 Closed This will connect the analog input V1P to ground. Default Open.
JP3 Closed This will short out R51. The effect is to disable the anti-alias filter on the

analog input V1N. Default Open.

Open Enabe the anti-alias filter on V1N.
JP4 Closed This will connect the analog input V1N to ground. Default Open.
JP5 A This connects the buffered logic output

IRQ to the LED1.

B This connects the buffered logic output

via an optical isolator.

JP6 A This connects the buffered logic output

B This connects the buffered logic output

via an optical isolator.
JP7 Closed This will short the attenuation network on Channel 2. Default open.
JP8 Closed This will connect the analog input V2P to ground. Default Open.
JP9 Closed This will short out R57. The effect is to disable the anti-alias filter on the

analog input V2N. Default Open.

Open Enable the anti-alias filter on V2N.
JP10 Closed This will connect the analog input V2N to ground. Default Open.
JP11 Closed This will connect the Analog and Digital ground planes of the PCB. Default

Closed.

JP12 A This connects the buffered logic output CF to the LED4.

B This connects the buffered logic output CF to BNC2 connector via an optical

isolator.

JP13 Closed This will connect an external reference 2.5V (AD780) to the ADE7756.

Open This will enable the ADE7756 on-chip reference.
JP14 Closed This will connect the optical isolator ground to the evaluation board gound

(DGND). If full isolation between the evaluation board and PC is required,
this jumper should be left open.

IRQ to pin 10 on the D-Sub connector

SAG to the LED2.

SAG to pin 11 on the D-Sub connector

JP15 Closed This will short out R41. The effect is to disable the phase compensation filter

(for shunts) on the analog input V1P. Default Closed.

JP19 A This connects the buffered logic output ZX to the LED3.

B This connects the buffered logic output ZX to pin 12 on the D-Sub connector

via an optical isolator.

JP20 Closed This connects the AVDD and DVDD supply for the evaluation board together.

Default Closed.

JP21 Closed This connects the DVDD and +5V (buffers) supply for the evaluation board

together. Default Closed.

JP25 Closed This will short out R42. The effect is to disable the phase compensation filter

(for shunts) on the analog input V1N. Default Closed.

JP51 Closed This will short out disconnect Analog input V2P from the ADE7756. Default

Closed.

–4–

REV. PrB 01/01

PRELIMINARY TECHNICAL DATA

PRELIMINARY TECHNICAL DATA

JP20

JP1

JP15

JP2

JP4

JP10

JP7

JP8

JP25

JP9

JP51

JP3

Figure 5 - ADE7756 evaluation board jumper positions

SETTING UP THE ADE7756 EVALUATION BOARDSETTING UP THE ADE7756 EVALUATION BOARD

SETTING UP THE ADE7756 EVALUATION BOARD

SETTING UP THE ADE7756 EVALUATION BOARDSETTING UP THE ADE7756 EVALUATION BOARD

Shown below is a typical set up for the ADE7756 evalua­tion board. In this example a kWh meter for a 3 wire,
single phase distribution system is shown. For a more
detailed description on how to use a CT as a current
transducer see the Current Sense Inputs section of this docu­mentation. The line voltage is connected directly to the
evaluation board as shown. Note JP7 should be left open
to ensure that the attenuation network is not bypassed.
Also note the use of two power supplies. The second
power supply is used to power the optical isolation. With
JP14 left open, this will ensure that there is no electrical
connection between the high voltage test circuit and the
PC. The power supplies should have floating voltage
outputs.

JP13

AD7756

JP11

EVAL-ADE7756EB

JP21

AB

JP5

JP6

JP19

JP12

AB

The evaluation board is connected to the PC parallel port
using the cable supplied. The cable length should not
exceed 6 feets (2 meters) or the serial communication
between the PC and the evaluation board may become
unpredictable and error prone.
When the evaluation board has been powered up and is
connected to the PC, the supplied software can be
launched. The software will automatically start in energy
meter mode. The next section describes the ADE7756
evaluation software in detail and how it can be installed
and uninstalled.

JP14

REV. PrB 01/01

Neutral

110V

Load

110V

5.000 V

-

+

JP13 = Open
JP14 = Open
JP15 = Closed
JP19 = B
JP20 = Closed
JP21 = Closed
JP25 = Closed

1.0666 Hz

Phase B

110V

10A

10A

Load

Phase A

1:2000

CT

AGND

220V

5.000 V

SK2

SK1

2.5Ω

SH1A

SH1B

2.5Ω

-

+

25mV

R53

255kΩ 255kΩ

JP8

V1P

V1N

25mV

JP7

JP10

DVDD

JP1 = Open
JP2 = Open
JP3 = Open
JP4 = Open
JP5 = B
JP6 = B

JP9

R57

1kΩ

R54

C53

33nF

DGND

SK4

C54

33nF

450mV

+5V

1kΩ

JP7 = Open
JP8 = Open
JP9 = Open
JP10 = Closed
JP11 = Closed
JP12 = B

V2N

V2P

Figure 6 - Typical set up for the ADE7756 evaluation board

–5–

V+ V-

SK5

BNC2

To PC
Parallel Port