ANALOG DEVICES AN-830 Service Manual

AN-830
APPLICATION NOTE
One Technology Way • P.O. Box 9106 • Norwood, MA 02062-9106, U.S.A. • Tel: 781.329.4700 • Fax: 781.461.3113 • www.analog.com
Factors Affecting Sensor Response
by Susan Pratt
Capacitance sensing has the potential to replace current user input mechanisms in consumer devices. Products as diverse as cell phones, digital cameras, MP3 players, and other portable media players are all suitable for implementing capacitance sensing. Capacitance sensing gives the user an interface with greater sensitivity and control than standard mechanical input technologies.
Analog Devices’ capacitance sensing solution has three components: the AD7142 capacitive-to-digital converter IC, sensors on the PCB, and software to communicate with the AD7142. The solution consists of an excitation source connected to a transmitter, which generates a capacitive field to a receiver. The capacitive field lines measured at the receiver are translated into the digital domain by a Σ-Δ analog-to-digital converter. The total capacitance measured at the receiver decreases when a grounded object, such as a finger, comes close to the induced capacitive field. The excitation source and Σ-Δ CDC are implemented on the AD7142, while the transmitter and receiver are constructed on the sensor PCB.
The sensor PCB is glued to the underside of the case or covering of the finished product. The capacitive field lines extend above the sensor PCB for about 4 mm. The field also extends above any covering material over the sensor PCB. One advantage of this sensor arrangement is that the user is never in contact with the sensor PCB itself, so there is no wear on the sensor.
The case or covering material housing consumer products such as MP3 players, digital still cameras, and handsets, is made from a variety of materials. Materials such as plastic or glass are suitable covering materials for use with capacitance sensing; metal cannot be used.
The response of the capacitance sensor depends on three factors:
The size and type of the sensor element
The size of the object touching the sensor
The thickness and type of the covering material
Each of these factors affects the magnitude of change measured by the CDC when the sensor is touched. If the change in CDC output is very small, then it becomes difficult to differentiate between the sensor-touched and the sensor-not-touched conditions. This application note details how each of these factors affects the sensor response and can be used as a guideline when deciding the size and form of the sensor
RX
16-BIT
DATA
Σ-Δ
ADC
Figure 1. Capacitance Sensing
TX
EXCITATION SIGNAL 240kHz
05849-001
configuration, as well as the covering plastic specification.
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TABLE OF CONTENTS

Introduction ...................................................................................... 1
Table of Contents.............................................................................. 2
Revision History ........................................................................... 2
Factors Affecting Sensor Response ................................................ 3
Sensor Element ............................................................................. 3
Object Touching the Sensor........................................................ 3
Covering Material......................................................................... 3
Button Sensor.................................................................................... 4
Button Sensor Response .............................................................. 4
Slider Sensor...................................................................................... 5
Slider Sensor Response ................................................................ 5
Recommendations............................................................................ 6

REVISION HISTORY

12/05—Revision 0: Initial Version
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AN-830

FACTORS AFFECTING SENSOR RESPONSE

SENSOR ELEMENT

The size of the sensor element determines the size of the capacitive field induced between the transmitter and receiver. A smaller sensor element has a smaller field to interfere with than a larger sensor element. If the sensor element is too small, there is not a sufficient change in capacitance measured by the CDC when the sensor is touched.
The type of sensor element is also important. For a button sensor, only on/off or touch/no touch information is required. A button can tolerate some loss of sensor response, as long as it is possible to determine if the button is touched or not. A slider sensor, however, must output position data relating to the length of the slider. A reduction in sensor response for a slider reduces the number of CDC codes that are used to describe a full traverse of the slider, thus affecting the resolution and accuracy of the slider sensor position data.

OBJECT TOUCHING THE SENSOR

For all applications, the object touching the sensor is a finger or hand, which is naturally grounded. However, the size of the object touching the sensor is not constant; finger size can vary from person to person, or indeed the same person can use different fingers at different times to activate the sensors. Consumer devices need to be designed for a range of finger sizes, from small to large, to ensure that everyone can operate the device successfully.
Any grounded object can activate Analog Devices’ sensors. For this application note, a grounded metal probe was used to simulate a finger during the data gathering experiments. Three probes of different sizes were used to simulate different finger sizes: 5 mm, 10 mm, and 15 mm diameter probes.

COVERING MATERIAL

The properties of the material covering the sensor must be looked at closely. The capacitive field extends about 4 mm to 5 mm above the sensor PCB. This field must extend above any
covering material in order for the sensor to work. The material must not absorb too much of the capacitive field. Some types of plastic are more conductive than others, and so more of the capacitive field gets through. factor for a variety of plastic polymers. The dissipation factor is a measure of how lossy the material is. The lower the dissipation factor, the more of the capacitive field passes through the material.
Table 1.
Polymer Material
LDPE 0.15 0.08 HDPE 0.24 .20 PP 0.4 0.5 PVC-plasticized 80 120 PS 0.1 to 0.4 0.05 to 0.4 ABS 3 to 8 2 to15 PMMA 40 to 60 4 to 40 POM 5 5 PTFE 0.2 0.2 PCTFE 1 20 PC 0.7 10 PET 2 20 PI 2 5 PUR-linear 120 70 PUR-thermoset 50 50 PUR-thermoplas 30 60 CAB 6 21 Silicone 5 to 13 7
Glass is also a suitable covering material. However, metal cannot be used as a covering material
For this application note, the sensor PCBs were covered in ABS that ranged in thickness from 0.5 mm to 4 mm.
Tabl e 1 shows the dissipation
Dissipation Factor (x 10-3)
@50 Hz @1 MHz
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