Datasheet ADP3167 Datasheet (ANALOG DEVICES)

查询ADP3167供应商
5-Bit Programmable 2-Phase
a
FEATURES ADOPT™ Optimal Positioning Technology for Superior
Load Transient Response and Fewest Output Capacitors Complies with VRM 9.0 with Lowest System Cost Active Current Balancing between Both Output Phases 5-Bit Digitally Programmable 1.1 V to 1.85 V Output Dual Logic-Level PWM Outputs for Interface to External
High Power Drivers Total Output Accuracy 0.8% over Temperature Current-Mode Operation Short Circuit Protection Power Good Output Overvoltage Protection Crowbar Protects
Microprocessors with No Additional
External Components
APPLICATIONS Desktop PC Power Supplies for:
Intel Pentium
AMD Athlon™ Processors
VRM Modules
®
4 Processors
Synchronous Buck Controller
ADP3160/ADP3167
FUNCTIONAL BLOCK DIAGRAM
VCC
CROWBAR
CMP1
SET
RESET
CMP3
CMP2
CMP
CMP
2-PHASE
DRIVER
LOGIC
DAC+24%
DAC–18%
g
m
REF
GND
CT
COMP
UVLO
AND
BIAS
3.0V
REFERENCE
OSCILLATOR
ADP3160/ADP3167
PWM1
PWM2
PWRGD
CS–
CS+
FB
GENERAL DESCRIPTION
The ADP3160 and ADP3167 are highly efficient, dual output, synchronous buck switching regulator controllers optimized for converting a 5 V or 12 V main supply into the core supply voltage required by high-performance processors, such as Pentium 4 and Athlon. The ADP3160 uses an internal 5-bit DAC to read a volt­age identification (VID) code directly from the processor that is used to set the output voltage between 1.1 V and 1.85 V. The devices use a current-mode PWM architecture to drive two logic­level outputs at a programmable switching frequency that can be optimized for VRM size and efficiency. The output signals are 180 degrees out of phase, allowing for the construction of two complementary buck switching stages. These two stages share the dc output current to reduce overall output voltage ripple. An active current balancing function ensures that both phases carry equal portions of the total load current, even under large transient loads, to minimize the size of the inductors. The ADP3160 control
ADOPT is a trademark of Analog Devices, Inc. Athlon is a trademark of Advanced Micro Devices, Inc. Pentium is a registered trademark of Intel Corporation.
VID
DAC
VID4 VID3 VID2 VID1 VID0
loop has been optimized for conversion from 12 V, while the ADP3167 is designed for conversion from a 5 V supply.
The ADP3160 and ADP3167 also use a unique supplemental regulation technique called active voltage positioning to enhance load transient performance. Active voltage positioning results in a dc/dc converter that meets the stringent output voltage specifications for high-performance processors, with the minimum number of output capacitors and smallest footprint. Unlike voltage-mode and standard current-mode architectures, active voltage positioning adjusts the output voltage as a function of the load current so that it is always optimally positioned for a system transient. They also provide accurate and reliable short circuit protection and adjustable current limiting.
The ADP3160 is specified over the commercial temperature range of 0C to 70C and is available in a 16-lead narrow body SOIC package.
REV.B
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 2002
ADP3160/ADP3167–SPECIFICATIONS
(VCC = 12 V, I
1
unless otherwise noted.)
= 150 A, TA = 0C to 70C,
REF
Parameter Symbol Conditions Min Typ Max Unit
FEEDBACK INPUT
Accuracy V
FB
1.1 V Output See Figure 1 1.091 1.1 1.109 V
1.475 V Output See Figure 1 1.463 1.475 1.487 V
1.85 V Output See Figure 1 1.835 1.85 1.865 V
Line Regulation ⌬V Input Bias Current I
FB
Crowbar Trip Threshold V
FB
CROWBAR
VCC = 10 V to 14 V 0.05 %
550 nA
Percent of Nominal Output 114 124 134 % Crowbar Reset Threshold Percent of Nominal Output 50 60 70 % Crowbar Response Time t
CROWBAR
Overvoltage to PWM Going Low 300 ns
REFERENCE
Output Voltage V Output Current I
REF
REF
2.952 3.0 3.048 V 300 mA
VID INPUTS
Input Low Voltage V Input High Voltage V Input Current I Pull-Up Resistance R
IL(VID)
IH(VID)
VID
VID
2.2 V
VID(X) = 0 V 180 250 mA
20 28 kW
0.6 V
Internal Pull-Up Voltage 4.5 5.0 5.5 V
OSCILLATOR
Maximum Frequency Frequency Variation ⌬f CT Charge Current I
2
f
CT(MAX)
CT
CT
2000 kHz TA = 25C, CT = 91 pF 430 500 570 kHz TA = 25C, VFB in Regulation 130 150 170 mA TA = 25C, VFB = 0 V 263646 mA
ERROR AMPLIFIER
Output Resistance R Transconductance g Output Current I Maximum Output Voltage V Output Disable Threshold V
O(ERR)
m(ERR)
O(ERR)
COMP(MAX)
COMP(OFF)
2.0 2.2 2.45 mmho VFB = 0 V 1 mA FB Forced to V
– 3% 3.0 V
OUT
ADP3160 560 720 800 mV
200 kW
ADP3167 640 800 880 mV
–3 dB Bandwidth BW
ERR
COMP = Open 500 kHz
CURRENT SENSE
Current Limit Threshold Voltage V
CS(CL)
ADP3160, CS+ = VCC 142 157 172 mV FB Forced to V
OUT
– 3% ADP3167, CS+ = VCC 69 79 89 mV FB Forced to V
OUT
– 3%
0.8 V £ COMP £ 1 V 0 15 mV
Current Limit Foldback Voltage V
CS(FOLD)
ADP3160, FB £ 375 mV 75 95 115 mV ADP3167, FB £ 750 mV 37 47 58 mV
COMP
/DV
CS
DV
Input Bias Current I Response Time t
n
I
CS+
CS
, I
CS–
ADP3160, 1 V £ V ADP3167, 1 V £ V
£ 3 V 12.5 V/V
COMP
£ 3 V 25 V/V
COMP
CS+ = CS– = VCC 0.5 5 mA ADP3160, CS+ – (CS–) ≥ 172 mV 50 ns to PWM Going Low ADP3167, CS+ – (CS–) ≥ 89 mV 50 ns to PWM Going Low
POWER GOOD COMPARATOR
Undervoltage Threshold V Overvoltage Threshold V Output Voltage Low V
PWRGD(UV)
PWRGD(OV)
OL(PWRGD)IPWRGD(SINK)
% Nominal Output 76 82 88 % % Nominal Output 114 124 134 %
= 100 mA30200 mV
Response Time FB Going High 2 ms
FB Going Low 200 ns
REV. B–2–
ADP3160/ADP3167
Parameter Symbol Conditions Min Typ Max Unit
PWM OUTPUTS
Output Voltage Low V Output Voltage High V Output Current I Duty Cycle Limit
2
OL(PWM)
OH(PWM)
PWM
D
MAX
SUPPLY
DC Supply Current
Normal Mode I UVLO Mode I
UVLO Threshold Voltage V
CC
CC(UVLO)
UVLO
UVLO Hysteresis 0.1 0.4 0.6 V
NOTES
1
All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods.
2
Guaranteed by design, not tested in production.
Specifications subject to change without notice.
I
PWM(SINK)
I
PWM(SOURCE)
= 400 mA 100 500 mV
= 400 mA 4.0 V
Per Phase, Relative to f
VCC £ V
, VCC Rising 220 400 mA
UVLO
CT
0.4 1 mA 50 %
3.8 5.5 mA
5.9 6.4 6.9 V
REV. B
–3–
ADP3160/ADP3167
WARNING!
ESD SENSITIVE DEVICE
ABSOLUTE MAXIMUM RATINGS*
VCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to +15 V
CS+, CS– . . . . . . . . . . . . . . . . . . . . . . –0.3 V to VCC + 0.3 V
All Other Inputs and Outputs . . . . . . . . . . . . –0.3 V to +10 V
Operating Ambient Temperature Range . . . . . . . 0C to 70∞C
Operating Junction Temperature . . . . . . . . . . . . . . . . . . 125∞C
Storage Temperature Range . . . . . . . . . . . . –65C to +150∞C
JA
Two-Layer Board . . . . . . . . . . . . . . . . . . . . . . . . . . 125C/W
Four-Layer Board . . . . . . . . . . . . . . . . . . . . . . . . . . 81C/W
Lead Temperature (Soldering, 10 sec) . . . . . . . . . . . . . 300∞C
Vapor Phase (60 sec) . . . . . . . . . . . . . . . . . . . . . . . . . . . 215∞C
Infrared (15 sec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220∞C
*This is a stress rating only; operation beyond these limits can cause the device to
be permanently damaged. Unless otherwise specified, all voltages are referenced to GND.
PIN CONFIGURATION
VID4
VID3
VID2
VID1
VID0
COMP
FB
CT
1
2
3
ADP3160/
ADP3167
4
TOP VIEW
5
(Not to Scale)
6
7
8
16
15
14
13
12
11
10
9
VCC
REF
CS–
PWM1
PWM2
CS+
PWRGD
GND
PIN FUNCTION DESCRIPTIONS
Pin Mnemonic Function
1–5 VID4– Voltage Identification DAC Inputs.
VID0 These pins are pulled up to an internal
reference, providing a Logic 1 if left open. The DAC output programs the FB regula­tion voltage from 1.1 V to 1.85 V. Leaving all five DAC inputs open results in the ADP3160/ADP3167 going into a “No CPU” mode, shutting off its PWM outputs.
6 COMP Error Amplifier Output and Compensation
Point. The voltage at this output programs the output current control level between CS+ and CS–.
7FB Feedback Input. Error amplifier input for
remote sensing of the output voltage.
8CT External Capacitor CT Connection to
ground sets the frequency of the device.
9GND Ground. All internal signals of the ADP3160/
ADP3167 are referenced to this ground.
10 PWRGD Open-Drain Output that signals when the
output voltage is in the proper operating range.
11 CS+ Current Sense Positive Node. Positive input
for the current comparator. The output current is sensed as a voltage at this pin with
respect to CS–. 12 PWM2 Logic-Level Output for Phase 2 Driver 13 PWM1 Logic-Level Output for Phase 1 Driver 14 CS– Current Sense Negative Node. Negative
input for the current comparator. 15 REF 3.0 V Reference Output 16 VCC Supply Voltage for the ADP3160/ADP3167.
ORDERING GUIDE
Temperature Package
Model Range Description Package Option
ADP3160JR 0C to 70CNarrow Body SOIC R-16A (SO-16) ADP3167JR 0C to 70CNarrow Body SOIC R-16A (SO-16)
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although the ADP3160/ADP3167 features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high-energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
REV. B–4–
ADP3160/ADP3167
ADP3160/ADP3167
VCC
REF
CS–
PWM1
PWM2
CS+
PWRGD
GND
16
15
14
13
12
11
10
1.2V
+
1F
20k
9
5-BIT CODE
100
100nF
1
2
3
4
5
6
7
8
AD820
VID4
VID3
VID2
VID1
VID0
COMP
FB
CT
Figure 1. Closed-Loop Output Voltage Accuracy Test Circuit
10000
4.10
12V
100nF
V
FB
4.05
4.00
3.95
SUPPLY CURRENT – mA
3.90
3.85 0 2000
250 500 750 1250 1500 1750
OSCILLATOR FREQUENCY – kHz
1000
Figure 3. Supply Current vs. Oscillator Frequency
16
TA = 25ⴗC
= 1.6V
V
OUT
12
1000
OSCILLATOR FREQUENCY – kHz
100
0
100
200 300 400 500
CT CAPACITOR – pF
Figure 2. Oscillator Frequency vs. Timing Capacitor
8
NUMBER OF PARTS – %
4
0
–1 1
OUTPUT ACCURACY – % of Nominal
0
Figure 4. Output Accuracy Distribution
REV. B
–5–
ADP3160/ADP3167
THEORY OF OPERATION
The ADP3160 and ADP3167 combine a current-mode, fixed frequency PWM controller with antiphase logic outputs in a controller for a 2-phase synchronous buck power converter. Two-phase operation is important for switching the high currents required by high-performance microprocessors. Handling the high current in a single-phase converter would place difficult requirements on the power components such as inductor wire size, MOSFET ON resistance, and thermal dissipation. Their high-side current sensing topology ensures that the load currents are balanced in each phase, such that neither phase has to carry more than half of the power. An additional benefit of high-
side current sensing over output current sensing is that the average current through the sense resistor is reduced by the duty cycle of the converter, allowing the use of a lower power, lower cost resistor. The outputs of the ADP3160/ADP3167 are logic drivers only and are not intended to drive external power MOSFETs directly. Instead, the ADP3160/ADP3167 be paired with drivers such as the ADP3414 or ADP3417.
should
A system level block diagram of a 2-phase power supply for high current CPUs is shown in Figure 5.
The frequency of the device is set by an external capacitor connected to the CT pin. Each output phase operates at half of the frequency set by the CT pin. The error amplifier and current sense comparator control the duty cycle of the PWM outputs to maintain regulation. The maximum duty cycle per phase is inherently limited to 50% because the PWM outputs toggle in 2-phase operation. While one phase is on, the other phase is off. In no case can both outputs be high at the same time.
Output Voltage Sensing
The output voltage is sensed at the FB pin allowing for remote sensing. To maintain the accuracy of the remote sensing, the GND pin should also be connected close to the load. A voltage error amplifier (g
) amplifies the difference between the output
m
voltage and a programmable reference voltage. The reference volt­age is programmed between 1.1 V and 1.85 V by an internal 5-bit DAC that reads the code at the voltage identification (VID) pins. Refer to Table I for the output voltage versus VID pin code information.
Active Voltage Positioning
The ADP3160 and ADP3167 use Analog Devices Optimal Positioning Technology (ADOPT), a unique supplemental regulation technique that uses active voltage positioning and provides optimal compensation for load transients. When imple­mented, ADOPT adjusts the output voltage as a function of the load current, so that it is always optimally positioned for a load transient. Standard (passive) voltage positioning has poor dynamic performance, rendering it ineffective under the stringent repetitive transient conditions required by high-performance processors. ADOPT, however, provides optimal bandwidth for transient response that yields optimal load transient response with the minimum number of output capacitors.
Reference Output
A 3.0 V reference is available and is commonly used to set the voltage positioning accurately using a resistor divider to the COMP pin. In addition, the reference can be used for other functions such as generating a regulated voltage with an external amplifier. The reference is bypassed with a 1 nF capacitor to ground. It is not intended to supply current to large capacitive loads, and it should not be used to provide more than 1 mA of output current.
Cycle-by-Cycle Operation
During normal operation (when the output voltage is regulated), the voltage-error amplifier and the current comparator are the main control elements. The voltage at the CT pin of the oscillator ramps between 0 V and 3 V. When that voltage reaches 3 V, the oscillator sets the driver logic, which sets PWM1 high. During the ON time of Phase 1, the driver IC turns on the high-side MOSFET. The CS+ and CS– pins monitor the current through the sense resistor that feeds both high-side MOSFETs. When the voltage between the two pins exceeds the threshold level set by the voltage error ampli-
), the driver logic is reset and the PWM output goes low.
fier (g
m
This signals the driver IC to turn off the high-side MOSFET and turn on the low-side MOSFET. On the next cycle of the oscillator, the driver logic toggles and sets PWM2 high. On each following cycle of the oscillator, the outputs toggle between PWM1 and PWM2. In each case, the current comparator resets the PWM output low when the current comparator threshold is reached. As the load current increases, the output voltage starts to decrease. This causes an increase in the output of the g
amplifier, which in
m
turn leads to an increase in the current comparator threshold, thus programming more current to be delivered to the output so that voltage regulation is maintained.
5V OR 12V
VID INPUTS
ADP3160/
ADP3167
2-PHASE
SYNCHRONOUS
BUCK
CONTROLLER
5V
I
PWM1
PWM2
ADP3412
SYNCHRONOUS
DRIVER
5V
ADP3412
SYNCHRONOUS
DRIVER
5V OR 12V
L1
OUT
+
I
L2
I
PWM2
PWM1
OUT
I
L2
Figure 5. 2-Phase CPU Supply System Level Block Diagram
I
L1
REV. B–6–
ADP3160/ADP3167
Active Current Sharing
The ADP3160 and ADP3167 ensure current balance in the two phases by actively sensing the current through a single sense resistor. During one phase’s ON time, the current through the respective high-side MOSFET and inductor is measured through resistor (R4 in Figure 6). When the comparator (CMP1 Functional Block Diagram) threshold programmed by the g
the sense
in the
ampli-
m
fier is reached, the high-side MOSFET turns off. In the next cycle, the device switches to the second phase. The current is
measured with the same sense resistor and the same internal comparator, ensuring accurate matching. This scheme is immune to imbalances in the MOSFETs’ R
and inductors’ parasitic resistances.
DS(ON)
If for some reason one of the phases fails, the other phase will still be limited to its maximum output current (one-half of the short circuit current limit). If this is not sufficient to supply the load, the output voltage will droop and cause the PWRGD output to signal that the output voltage has fallen out of its specified range.
Short Circuit Protection
The ADP3160 and ADP3167 have multiple levels of short circuit protection to ensure fail-safe operation. The sense resis­tor and the maximum current sense threshold voltage given in the specifications set the peak current limit.
When the load current exceeds the current limit, the excess current discharges the output capacitor. When the output voltage is below the foldback threshold V output current is cut by reducing the current sense threshold from the current limit threshold, V old, V oscillator frequency is reduced by a factor of 5 when the output is 0 V. This further reduces the average current in short circuit.
Power Good Monitoring
The Power Good comparator monitors the output voltage of the supply via the FB pin. The PWRGD pin is an open-drain output whose high level (when connected to a pull-up resistor) indicates that the output voltage is within the specified range of the nomi­nal output voltage requested by the VID DAC. PWRGD will go low if the output is outside this range.
Output Crowbar
The ADP3160 and ADP3167 include a crowbar comparator that senses when the output voltage rises higher than the specified trip threshold, V and sets both PWM outputs low. The driver ICs turn off the high-side MOSFETs and turn on the low-side MOSFETs, thus pulling the output down as the reversed current builds up in the inductors. If the output overvoltage is due to a short of the high­side MOSFET, this action will current limit the input supply or
Table I. Output Voltage vs. VID Code
VID4 VID3 VID2 VID1 VID0 V
OUT(NOM)
11111No CPU
111101.100 V
111011.125 V
111001.150 V
110111.175 V
110101.200 V
110011.225 V
110001.250 V
101111.275 V
101101.300 V
101011.325 V
101001.350 V
100111.375 V
100101.400 V
100011.425 V
100001.450 V
011111.475 V
blow its fuse, protecting the microprocessor from destruction. The crowbar comparator releases when the output drops below the specified reset threshold, and the controller returns to normal operation if the cause of the overvoltage failure does not persist.
Output Disable
The ADP3160 and ADP3167 include an output disable function that turns off the control loop to bring the output voltage to 0 V. Because an extra pin is not available, the disable feature is accom­plished by pulling the COMP pin to ground. When the COMP pin drops below 0.56 V for the ADP3160 and 0.64 V for the ADP3167, the oscillator stops and both PWM signals are driven low. This function does not place the part in a low quiescent current shut­down state, and the reference voltage is still available. The COMP pin should be pulled down with an open collector or open-drain type of output capable of sinking at least 2 mA.
APPLICATION INFORMATION A VRM 9.0-Compliant Design Example
The design parameters for a typical high-performance Intel CPU application (see Figure 6) are as follows:
011101.500 V
011011.525 V
011001.550 V
010111.575 V
010101.600 V
010011.625 V
010001.650 V
001111.675 V
001101.700 V
001011.725 V
001001.750 V
000111.775 V
000101.800 V
000011.825 V
000001.850 V
, the maximum deliverable
FB(LOW)
, to the foldback thresh-
CS(FOLD)
Input Voltage (V
. Along with the resulting current foldback, the
CROWBAR
. This comparator overrides the control loop
) = 12 V
IN
Nominal Output Voltage (V
Static Output Tolerance (V
CS(CL)
) = 1.7 V
OUT
) = (V+) – (V–) =
0 mV – (–130 mV) = 130 mV
Average Output Tolerance (V =
OUT
+
(V+) + (V–)
2
= . V
1 635
V
AVG
)
Maximum Output Current (IO) = 53.4 A
Output Current di/di < 50 A/␮s
REV. B
–7–
ADP3160/ADP3167
270␮F ⴛ 4
1
2
3
4
5
6
7
8
C1 150pF
C12
ADP3160
VID4
VID3
VID2
VID1
VID0
COMP
FB
CT
OS-CON 16V
U1
PWM1
PWM2
PWRGD
V
IN
12V
V
RTN
IN
R
A
26.1k
C
OC
3.3nF
R
B
11.0k
C2
100pF
NC = NO CONNECT
FROM
CPU
C11
R1 1k
R7
20
R4
4m
1F
U2
DRVH
SW
PGND
DRVL
RUBYCON MBZ 6.3V
C15 C16
C9
VCC
REF
CS–
CS+
GND
C13
C26
R6
1F
C6
C23
15nF
D2
MBR052LTI
4.7F
Z1
ZMM5236BCT
ADP3414
BST
1
IN
2
NC
3
4
VCC
U3
R5
2.4k
DRVH
SW
PGND
DRVL
C10 1F
8
7
6
5
Q5 2N3904
C14
10
C4
4.7␮F
16
C25 1nF
15
14
13
12
11
10
9
1F
C5
D1
MBR052LTI
Q3 FDB7030L
Q4 FDB8030L
1
2
3
4
600nH
BST
IN
NC
VCC
ADP3414
L2
Figure 6. 53.4 A Intel CPU Supply Circuit, VRM 9.0 FMB Design
2200␮F ⴛ 9
C18
C17
Q1 FDB7030L
Q2 FDB8030L
C19
C20 C21
8
7
6
5
13m ESR (EACH)
L1
600nH
C22
C23
V
CC(CORE)
1.1V – 1.85V
53.4A
V
CC(CORE)
RTN
CT Selection—Choosing the Clock Frequency
The ADP3160 and ADP3167 use a fixed-frequency control archi­tecture. The frequency is set by an external timing capacitor, C The value of C
for a given clock frequency can be selected using
T
the graph in Figure 2.
The clock frequency determines the switching frequency, which
.
T
For 12.5 A peak-to-peak ripple current, which corresponds to just under 50% of the 26.7 A full-load dc current in an induc­tor, Equation 1 yields an inductance of:
relates directly to switching losses and the sizes of the inductors and input and output capacitors. A clock frequency of 400 kHz sets the switching frequency of each phase, fSW, to 200 kHz, which represents a practical trade-off between the switching losses and the sizes of the output filter components. From Figure 2, for 400 kHz the required timing capacitor value is 150 pF. For good frequency stability and initial accuracy, it is recommended to use a capacitor with a low temperature coefficient and tight tolerance, e.g., an MLC capacitor with NPO dielectric and with 5% or less tolerance.
Inductance Selection
The choice of inductance determines the ripple current in the
A 600 nH inductor can be used, which gives a calculated ripple current of 12.2 A at no load. The inductor should not saturate at the peak current of 32.8 A and should be able to handle the sum of the power dissipation caused by the average current of
26.7 A in the winding and the core loss.
The output ripple current is smaller than the inductor ripple current due to the two phases partially canceling. This can be calculated as follows:
inductor. Less inductance leads to more ripple current, which increases the output ripple voltage and the conduction losses in the MOSFETs, but allows using smaller size inductors and, for a specified peak-to-peak transient deviation, output capacitors with less total capacitance. Conversely, a higher inductance means lower ripple current and reduced conduction losses, but requires larger size inductors and more output capacitance for the same peak-to-peak transient deviation. In a 2-phase converter a practical value for the peak-to-peak inductor ripple current is under 50% of the dc current in the same inductor. A choice of 46% for this particular design example yields a total peak-to-peak output ripple current of 23% of the total dc output current. The following equation shows the relationship between the inductance, oscillator frequency, peak-to-peak ripple current in an inductor, and input and output voltages.
Designing an Inductor
Once the inductance is known, the next step is either to design an inductor or find a standard inductor that comes as close as possible to meeting the overall design goals. The first decision in designing the inductor is to choose the core material. There are several possibilities for providing low core loss at high frequen­cies. Two examples are the powder cores (e.g., Kool-Mm Magnetics) and the gapped soft ferrite cores (e.g., 3F3 or 3F4 from Philips). Low-frequency powdered iron cores should be avoided due to their high core loss, especially when the inductor value is relatively low and the ripple current is high.
VV V
(– )
IN AVG AVG
L
=
Vf I
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IN SW L RIPPLE
VV V
(–. ).
12 1 635 1 635
L
V kHz A
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12 400 2 12 5
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12 600 400
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VV V
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AVG IN AVG
VLf
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IN OSC
VV V
=
=
565
=
99
.
(1)
nH=
(2)
A
®
from
REV. B–8–
ADP3160/ADP3167
Two main core types can be used in this application. Open magnetic loop types, such as beads, beads on leads, and rods and slugs, provide lower cost but do not have a focused magnetic field in the core. The radiated EMI from the distributed magnetic field may create problems with noise interference in the circuitry surrounding the inductor. Closed-loop types, such as pot cores, PQ, U, and E cores, or toroids, cost more, but have much better EMI/RFI performance. A good compromise between price and performance are cores with a toroidal shape.
There are many useful references for quickly designing a power inductor. Table II gives some examples.
Table II. Magnetics Design References
Magnetic Designer Software Intusoft (www.intusoft.com)
Designing Magnetic Components for High-Frequency DC-DC Converters
McLyman, Kg Magnetics ISBN 1-883107-00-08
Selecting a Standard Inductor
The companies listed in Table III can provide design consul­tation and deliver power inductors optimized for high power applications upon request.
Table III. Power Inductor Manufacturers
Coilcraft (847) 639-6400 www.coilcraft.com
Coiltronics (561) 752-5000 www.coiltronics.com
Sumida Electric Company (510) 668-0660 www.sumida.com
C
Selection—Determining the ESR
OUT
The required equivalent series resistance (ESR) and capacitance drive the selection of the type and quantity of the output capacitors. The ESR must be small enough to contain the voltage devia­tion caused by a maximum allowable CPU transient current within the specified voltage limits, giving consideration also to the output ripple and the regulation tolerance. The capacitance must be large enough that the voltage across the capacitor, which is the sum of the resistive and capacitive voltage deviations, does not deviate beyond the initial resistive deviation while the inductor current ramps up or down to the value corresponding to the new load current. The maximum allowed ESR also represents the maximum allowed output resistance, R
OUT
.
The cumulative errors in the output voltage regulations cut into the available regulation window, V
. When considering dynamic
WIN
load regulation this relates directly to the ESR. When consider­ing dc load regulation, this relates directly to the programmed output resistance of the power converter.
Some error sources, such as initial voltage accuracy and ripple voltage, can be directly deducted from the available regulation window. Other error sources scale proportionally to the amount of voltage positioning used, which, for an optimal design, should use the maximum that the regulation window will allow. The error determination is a closed-loop calculation, but it can be closely approximated. To maintain a conservative design while avoiding an impractical design, various error sources should be considered and summed statistically.
The output ripple voltage can be factored into the calculation by summing the output ripple current with the maximum output current to determine an effective maximum dynamic current change. The remaining errors are summed separately according to the formula:
VVV k
Ê Á
Á Ë
where k
I
O
1
II
+
OO
D
= 0.7% is the initial programmed voltage tolerance
VID
from the graph of Figure 4, k current sense resistor, k current sense filter components, k two termination resistors added at the COMP pin, and k accounts for the IC current loop gain tolerance including the g
(–( ))
¥
WIN VID VID
D
Ê
k
2
k
RCS
CSF
+
Á
2
Ë
RCS
= 20% is the summed tolerance of the
CSF
2
2
ˆ ˜
¯
22
kk mV
++
RT EA
= 2% is the tolerance of the
= 2% is the tolerance of the
RT
ˆ ˜
=
˜ ¯
94
EA
(3)
= 8%
m
tolerance.
The remaining window is then divided by the maximum output current plus the ripple to determine the maximum allowed ESR and output resistance:
V
RR
E MAX OUT MAX
R
E MAX
==
() ()
mV
94
=
()
AA
53 4 9 9
..
+
WIN
II
+
OO
D
15
.
=
(4)
m
W
The output filter capacitor bank must have an ESR of less than
1.5 mW. One can, for example, use nine MBZ-type capacitors from Rubycon, with 2.2 mF capacitance, a 6.3 V voltage rating, and 13 mW ESR. The nine capacitors have a maximum total ESR of 1.44 mW when connected in parallel. Without ADOPT voltage positioning, the ESR would need to be less than 0.9 mW, yielding a 50% increase to 14 MBZ-type output capacitors.
C
—Checking the Capacitance
OUT
As long as the capacitance of the output capacitor is above a critical value and the regulating loop is compensated with ADOPT, the actual value has no influence on the peak-to-peak deviation of the output voltage to a full step change in the load current. The critical capacitance can be calculated as follows:
C
OUT CRIT
C
OUT CRIT
=
()
=
()
I
O
¥
RV
E OUT
53 4
..
144 17
m
.
L
¥
2
A
600
nH
¥=
2
.
65
(5)
mF
The critical capacitance for the nine Rubycon capacitors with an equivalent ESR of 1.44 mW is 6.5 mF, while the equivalent capacitance of those nine capacitors is 9 ¥ 2.2 mF = 19.8 mF. Therefore, the capacitance is safely above the critical value.
REV. B
–9–
ADP3160/ADP3167
R
SENSE
The value of R
is based on the maximum required output
SENSE
current. The current comparator of the ADP3160 has a mini­mum current limit threshold of 142 mV. Note that the 142 mV value cannot be used for the maximum specified nominal current, as headroom is needed for ripple current and tolerances.
The current comparator threshold sets the peak of the inductor current yielding a maximum output current, IO, which equals twice the peak inductor current value less half of the peak-to­peak inductor ripple current. From this the maximum value of
is calculated as:
R
SENSE
R
SENSE
V
CS CL MIN
()( )
£
I
I
LRIPPLE
()
O
+
22
=
mV
142
AA
+
..
26 7 6 1
m
=W
.
43
(6)
In this case, 4 mW was chosen as the closest standard value.
Once R where current limit is reached, I
has been chosen, the output current at the point
SENSE
, can be calculated using
OUT(CL)
the maximum current sense threshold of 172 mV:
V
CS CL MAX
I
OUT CL
172
¥
2
=
mV
W
4
m
()( )
2
R
SENSE
–. .
12 2 73 8
=
AA
I
L RIPPLE()
()
(7)
At output voltages below 425 mV, the current sense threshold is reduced to 95 mV, and the ripple current is negligible. There­fore, at dead short the output current is reduced to:
I
OUT SC()
95
. =2
A
47 5
m
4
W
(8)
mV
To safely carry the current under maximum load conditions, the sense resistor must have a power rating of at least:
PI R
R SENSE RMS SENSE
SENSE
2
()
(9)
where:
2
I
I
SENSE RMS
2
()
V
O OUT
n
V
¥h
IN
(10)
In this formula, n is the number of phases, and is the converter efficiency, in this case assumed to be 85%. Combining Equations 9 and 10 yields:
2
..
AV
P
R
53 4
=¥¥¥W=
SENSE
2
17
.
085 12
mmW
4 950
V
Power MOSFETs
In the standard 2-phase application, two pairs of N-channel power MOSFETs must be used with the ADP3160 and ADP3412, one pair as the main (control) switches and the other pair as the synchronous rectifier switches. The main selection parameters for the power MOSFETs are V and R
. The minimum gate drive voltage (the supply volt-
DS(ON)
GS(TH)
age to the ADP3412) dictates whether standard threshold or logic-level threshold MOSFETs must be used. Since V logic-level threshold MOSFETs (V
< 2.5 V) are strongly
GS(TH)
GATE
< 8 V,
recommended.
The maximum output current I
determines the R
O
DS(ON)
require­ment for the power MOSFETs. When the ADP3160 is operating in continuous mode, the simplifying assumption can be made
that in each phase one of the two MOSFETs is always conduct­ing the average inductor current. For V V
= 1.6 V, the duty ratio of the high-side MOSFET is:
OUT
V
D
OUT
==13 3.%
HSF
V
IN
= 12 V and
IN
(11)
The duty ratio of the low-side (synchronous rectifier) MOSFET is:
DD
==1867–.%
LSF HSF
(12)
The maximum rms current of the high-side MOSFET during normal operation is:
I
HSF MAX
()
Ê
I
O
D
HSF
2
I
()
LRIPPLE
1
Á Ë
¥
3
ˆ
=
98
˜
2
I
¯
O
(13)
A
.+
2
The maximum rms current of the low-side MOSFET during normal operation is:
II
LSF MAX HSF MAX
==25
() ()
The R
for each MOSFET can be derived from the allowable
DS(ON)
LSF
D
HSF
A
(14)
D
dissipation. If 10% of the maximum output power is allowed for MOSFET dissipation, the total dissipation in the four MOSFETs of the 2-phase converter will be:
PVI
MOSFET TOTAL MIN O
PVAW
MOSFET TOTAL
()
()
.
=¥ ¥
01
.. . .
¥ =
01 157 534 84
(15)
Allocating half of the total dissipation for the pair of high-side MOSFETs and half for the pair of low-side MOSFETs, and assuming that the resistive and switching losses of the high-side MOSFET are equal, the required maximum MOSFET resis­tances will be:
R
()( )
DS ON HS MAX
R
()( )
DS ON HS MAX
R
()( )
DS ON LS MAX
R
()( )
DS ON LS MAX
P
MOSFET TOTAL
=
8
=
898
P
MOSFET TOTAL
=
4
=
425
()
2
¥
I
HSF MAX
.
84
W
(. )
¥
A
()
2
¥
I
LSF MAX
.
84
W
()
¥
A
()
=W
11
m
2
()
.
=W
34
2
m
(16)
(17)
Note that there is a trade-off between converter efficiency and cost. Larger MOSFETs reduce the conduction losses and allow higher efficiency, but increase the system cost. If efficiency is not a major concern, a Fairchild FDB7030L (R
DS(ON)
= 7 mW
nominal, 10 mW worst case) for the high-side and a Fairchild FDB8030L (R
= 3.1 mW nominal, 5.6 mW worst case)
DS(ON)
for the low-side are good choices. The high-side MOSFET dissipation is:
PR I
()
HSF DS ON HS
VI Qf
¥¥¥
IN L PK G
()
()
I
¥
2
G
2
HFS MAX
()
SW
VQ f
+¥¥
()
+
(18)
IN RR SW
where the second term represents the turn-off loss of the MOSFET and the third term represents the turn-on loss due to the stored charge in the body diode of the low-side MOSFET. (In the second term, Q the gate for turn-off and I
is the gate charge to be removed from
G
is the gate turn-off current. From
G
REV. B–10–
ADP3160/ADP3167
the data sheet for the FDB7030L, the value of QG is about 35 nC and the peak gate drive current provided by the ADP3412 is about 1 A. In the third term, Q
is the charge stored in the
RR
body diode of the low-side MOSFET at the valley of the inductor current. The data sheet of the FDB8030L does not give that information, so an estimated value of 150 nC is used. The esti­mate is based on information found on the data sheet of a similar device, the IRF7809. In both terms, f switching frequency of the MOSFETs, or 200 kHz. I
is the actual
SW
L(PK)
is the
peak current in the inductor, or 32.8 A.
Substituting the above data in Equation 19, and using the worst­case value for the MOSFET resistance yields a conduction loss of 0.96 W, a turn-off loss of 2.75 W, and a turn-on loss of 0.72 W. Thus the worst-case total loss in a high-side MOSFET is 4.43 W.
The worst-case low-side MOSFET dissipation is:
PR I
LSF DS ON LS
PmAW
LSF
()
.().
56 25 35
=W¥ =
2
LSF MAX
()
2
(19)
(Note that there are no switching losses in the low-side MOSFET.)
CIN Selection and Input Current di/dt Reduction
In continuous inductor-current mode, the source current of the high-side MOSFET is approximately a square wave with a duty ratio equal to V
OUT/VIN
and an amplitude of one-half of the maximum output current. To prevent large voltage transients, a low ESR input capacitor sized for the maximum rms current must be used. The maximum rms capacitor current is given by:
I
C RMS
()
I
C RMS
()
I
O
=¥-¥
53 4
=¥¥=
DD
22
2
A
. 2
()
HSF HSF
.–( .) .
20133 20133 11 9
2
(20)
2
A
Note that the capacitor manufacturer’s ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be placed in parallel to meet size or height requirements in the design. In this example, the input capacitor bank is formed by four 270 mF, 16 V OS-CON capacitors.
The ripple voltage across the three paralleled capacitors is:
V
C RIPPLE
()
V
C RIPPLE
()
Ê
InESR
OCCHSF
+
Á
nDnC f
Ë
Am
.
53 4218
=¥W+
CINSW
Ê Á
4
Ë
¥¥
4 270 200
ˆ ˜
¯
0 133
.
F kHz
¥m¥
(21)
ˆ
mV
=
137
˜ ¯
To reduce the input current di/dt to below the recommended maximum of 0.1 A/ms, an additional small inductor (L > 1 mH@ 15 A) should be inserted between the converter and the supply bus. That inductor also acts as a filter between the converter and the primary power source.
Feedback Loop Compensation Design for ADOPT
Optimized compensation of the ADP3160 and ADP3167 allow the best possible containment of the peak-to-peak output voltage deviation. Any practical switching power converter is inherently limited by the inductor in its output current slew rate to a value much less than the slew rate of the load. Therefore, any sudden change of load current will initially flow through the output capaci­tors, and assuming that the capacitance of the output capacitor is larger than the critical value defined by Equation 5, this will produce a peak output voltage deviation equal to the ESR of the output capacitor times the load current change.
The optimal implementation of voltage positioning, ADOPT, will create an output impedance of the power converter that is entirely resistive over the widest possible frequency range, includ­ing dc, and equal to the maximum acceptable ESR of the output capacitor array. With the resistive output impedance, the output voltage will droop in proportion with the load current at any load current slew rate; this ensures the optimal positioning and allows the minimization of the output capacitor.
With an ideal current-mode controlled converter, where the average inductor current would respond without delay to the command signal, the resistive output impedance could be achieved by having a single-pole roll-off of the voltage gain of the voltage-error amplifier. The pole frequency must coincide with the ESR zero of the output capacitor. The devices use constant frequency current-mode control, which is known to have a nonideal, frequency dependent command signal to inductor current transfer function. The frequency dependence manifests in the form of a pair of complex conjugate poles at one-half of the switch­ing frequency. A purely resistive output impedance could be achieved by canceling the complex conjugate poles with zeros at the same complex frequencies and adding a third pole equal to the ESR zero of the output capacitor. Such a compensating network would be quite complicated. Fortunately, in practice it is sufficient to cancel the pair of complex conjugate poles with a single real zero placed at one-half of the switching frequency. Although the end result is not a perfectly resistive output imped­ance, the remaining frequency dependence causes only a small percentage of deviation from the ideal resistive response. The single-pole and single-zero compensation can be easily implemented by terminating the g
error amplifier with the parallel combina-
m
tion of a resistor and a series RC network.
The first step in the design of the feedback loop compensa­tion is to determine the targeted output resistance, R
E(MAX)
, of the power converter using Equation 4. The compensation can then be tailored to create that output impedance for the power converter, and the quantity of output capacitors can be chosen to create a net ESR that is less than or equal to R
E(MAX)
.
The next step is to determine the total termination resistance of the g
amplifier that will yield the correct output resistance:
m
nR
¥
R
T
R
T
I SENSE
=
gR
¥¥
mEMAX
()
.
12 5 4
=
..
22 15 2
mmho m
2
m
¥W ¥W¥
.
757
k
=W
(22)
where nI is the division ratio from the output voltage signal of the g
amplifier to the PWM comparator (CMP1), gm is the
m
transconductance of the g
amplifier itself, and the factor of 2 is
m
the result of the 2-phase configuration. Note that the internal current multiplier (n
) is 12.5 for the ADP3160, but is 25 for
I
the ADP3167. For this example, assume that we use the Rubycon capacitors at the output with their ESR of 1.44 mW.
Once R from the REF pin to output of the g
is known, the two resistors that make up the divider
T
amplifier (COMP pin)
m
must be calculated. The resistive divider introduces an offset to the output of the g the gain of the g
amplifier that, when reflected back through
m
stage, accurately positions the output voltage
m
near its allowed maximum at light load. Furthermore, the output of the g
amplifier sets the current sense threshold voltage. At no
m
load, the current sense threshold is increased by the peak of the ripple current in the inductor and reduced by the delay between
REV. B
–11–
ADP3160/ADP3167
sensing when the current threshold has been reached and when the high-side MOSFET actually turns off. These two factors are combined with the inherent voltage at the output of g that commands a current sense threshold of 0 mV (V
IRn
L RIPPLE SENSE I
VV
=+
GNL GNL
VV
-
IN AVG
L
VV+
=
1
GNL
V– . V
12 1 635
nH
600
()
0
¥¥¥ ¥
2
tR n
()
D SENSE I
.A m .
12 2 4 12 5
¥¥ ¥ ¥
260 4 1251201
The output voltage at no load (V
¥¥
2
¥¥
W
2
ns m . = . V
W
) can be calculated by
ONL
-
amplifier
m
):
GNL0
(23)
starting with the VID setting, adding in the positive offset (V+), subtracting half the ripple voltage, and then subtracting the dominant error terms:
RI
VVV
=+- -¥
ONL VID
2
kk
VID RT
VVV
17 0007 002
17 0
=+-
ONL
.(.).
.
V
¥+¥
+
Ê
V
Á Ë
WIN
V
2
With these two terms calculated, the divider resistors (R
D
EO
V
2
ˆ ˜
¯
VID
138 99
..
VID
2
mA
2
Ê Á
Ë
94
17
.
mV
V
(24)
2
ˆ
1 681
=
˜ ¯
V
.
A
for the upper and RB for the lower) can be calculated. Assuming that the internal resistance of the g (R
) is 200 kW:
OGM
amplifier
m
Choosing the nearest 1% resistor value gives RB = 11.0 kW. Finally, R
is calculated:
A
R
=
A
111
--
RR R
T OGM B
=
R
A
1
757
..
kk k
1
(26)
1 1
-
200
W
W
-
1
11 3
25 86
.
=W
k
W
Again, choosing the nearest 1% resistor value gives RA= 26.1 kW. The compensating capacitor can be calculated from the equation:
CR
¥
C
C
p
OUT E MAX
=
OC
19 8 1 5
..
=
OC
kHz k
¥¥W
400 7 57
()
RfR
T OSC T
mF m
757
.
2
-
¥W
k
W
.
=
2
¥¥
p
-
nF
35
.
(27)
The closest standard value for COC is 3.3 nF.
The resistance of the zero-setting resistor in series with the compensating capacitor is:
R
=
Z
R
=
Z
2
Cf
¥¥
p
OC OSC
2
nF kHz
¥¥
33 400
p.
=W
482
(28)
The nearest standard 5% resistor value is 470 W. Note that this resistor is only required when C 25% or less). In this example, C
OUT
OUT
approaches C
> C
, and RZ can there-
CRIT
CRIT
(within
fore be omitted.
R
=
B
VV
R
=
B
REF GNL
R
T
VV
-
312
.
k
W
757
.
V
REF
-
()
gV V
m ONL VID
V
3
mmho V V
22 1681 17
.(..)
10 73
.
k
=W
(25)
REV. B–12–
1
2
Ch1
500mV 20mV 700mVCh1M 200␮sCh2
Figure 7. Transient Response of the 53.4 A Design Example of Figure 6
AMD Athlon Design Example
The design parameters for a typical high-performance AMD CPU application (see Figure 8) are as follows:
Input Voltage (V
Nominal Output Voltage (V
Static Output Tolerance (V
) = 5 V
IN
) = 1.7 V
OUT
) = (V+) – (V–) =
50 mV – (–50 mV) = 100 mV
Average Output Voltage (V ) =
(V+) + (V–)
+
V
OUT
2
AVG
= 1.7 V
Maximum Output Current (IO) = 45 A
Output Current di/dt < 50 A/␮s
Using the design procedure previously shown, the final values for this application were calculated, and are shown in Figure 8.
ADP3160/ADP3167
LAYOUT AND COMPONENT PLACEMENT GUIDELINES
The following guidelines are recommended for optimal perfor­mance of a switching regulator in a PC system.
General Recommendations
1. For good results, at least a four-layer PCB is recommended. This should allow the needed versatility for control circuitry interconnections with optimal placement, a signal ground plane, power planes for both power ground and the input power (e.g., 5 V), and wide interconnection traces in the rest of the power delivery current paths. Keep in mind that each square unit of 1 ounce copper trace has a resistance of ~0.53 mW at room temperature.
2. Whenever high currents must be routed between PCB layers, vias should be used liberally to create several parallel current paths so that the resistance and inductance introduced by these current paths is minimized and the via current rating is not exceeded.
3. If critical signal lines (including the voltage and current sense lines of the ADP3160) must cross through power circuitry, it is best if a signal ground plane can be interposed between those signal lines and the traces of the power circuitry. This serves as a shield to minimize noise injec­tion into the signals at the expense of making signal ground a bit noisier.
4. The power ground plane should not extend under signal components, including the ADP3160 itself. If necessary, follow the preceding guideline to use the signal ground plane as a shield between the power ground plane and the signal circuitry.
5. The GND pin of the ADP3160 should be connected first to the timing capacitor (on the CT pin), and then into the signal ground plane. In cases where no signal ground plane can be used, short interconnections to other signal ground circuitry in the power converter should be used.
12V V
12V V
R2
20.6k
C
OC
1.8nF
100pF
REV. B
V
IN
CC
V
IN
5V
RTN
CC
RTN
FROM
R3
16.5k
C2
CPU
R1 1k
1800␮F ⴛ 4
RUBYCON MBZ SERIES
C14C13C12
U1
ADP3167
1
2
3
4
5
6
7
8
C1 150pF
VID4
VID3
VID2
VID1
VID0
COMP
FB
CT
VCC
REF
CS–
PWM1
PWM2
CS+
PWRGD
GND
Z1
U3
R5
2.4k
DRVH
SW
PGND
DRVL
R7
20
C10 1F
8
7
6
5
Q5 2N3904
C5
1F
D1
MBR052LTI
C7
15pF
Q3 FDB7030L
600nH
Q4 FDB7035L
R4
4m
U2
ADP3412
BST
1
DRVH
IN
2
3
4
L2
SW
DLY
PGND
DRVL
VCC
RUBYCON 6.3V MBZ SERIES
13m
C11 C16
C17
C9
1F
8
7
6
5
2200␮F ⴛ 10
ESR (EACH)
C19
C18
Q1 FDB7030L
Q2 FDB7035L
C20
C24
C25
L1
600nH
C27
C28
V
CC(CORE)
1.1V – 1.85V 45A
V
CC(CORE)
RTN
C15
C26
C21
4.7F
15nF
R6
10
C4
4.7␮F
16
C22 1nF
15
14
13
12
1F
C6
MBR052LTI
15pF
11
10
9
D2
C8
ZMM5236BCT
ADP3412
BST
1
IN
2
DLY
3
4
VCC
Figure 8. 45 A Athlon Duron CPU Supply Circuit
–13–
ADP3160/ADP3167
6. The output capacitors of the power converter should be connected to the signal ground plane even though power current flows in the ground of these capacitors. For this reason, it is advisable to avoid critical ground connections (e.g., the signal circuitry of the power converter) in the signal ground plane between the input and output capacitors. It is also advisable to keep the planar interconnection path short (i.e., have input and output capacitors close together).
7. The output capacitors should also be connected as closely as possible to the load (or connector) that receives the power (e.g., a microprocessor core). If the load is distributed, the capacitors should also be distributed, and generally in proportion to where the load tends to be more dynamic.
8. Absolutely avoid crossing any signal lines over the switching power path loop, described next.
Power Circuitry
9. The switching power path should be routed on the PCB to encompass the smallest possible area to minimize radiated switching noise energy (i.e., EMI). Failure to take proper precautions often results in EMI problems for the entire PC system as well as noise-related operational problems in the power converter control circuitry. The switching power path is the loop formed by the current path through the input capacitors, the power MOSFETs, and the power Schottky diode, if used (see next), including all interconnecting PCB traces and planes. The use of short and wide interconnec­tion traces is especially critical in this path for two reasons: it minimizes the inductance in the switching loop, which can cause high-energy ringing, and it accommodates the high current demand with minimal voltage loss.
10. An optional power Schottky diode (3 A–5 A dc rating) from each lower MOSFET’s source (anode) to drain (cathode) will help to minimize switching power dissipation in the upper MOSFETs. In the absence of an effective Schottky diode, this dissipation occurs through the following sequence of switching events. The lower MOSFET turns off in advance of the upper MOSFET turning on (necessary to prevent cross-conduction). The circulating current in the power converter, no longer finding a path for current through the channel of the lower MOSFET, draws current through the inherent body diode of the MOSFET. The upper MOSFET turns on, and the reverse recovery characteristic of the lower MOSFET’s body diode prevents the drain voltage from being pulled high quickly. The upper MOSFET then conducts very large current while it
momentarily has a high voltage forced across it, which translates into added power dissipation in the upper MOSFET. The Schottky diode minimizes this problem by carrying a majority of the circulating current when the lower MOSFET is turned off, and by virtue of its essentially nonexistent reverse recovery time. The Schottky diode has to be connected with very short copper traces to the MOSFET to be effective.
11. A small ferrite bead inductor placed in series with the drain of the lower MOSFET can also help to reduce this previously described source of switching power loss.
12. Whenever a power dissipating component (e.g., a power MOSFET) is soldered to a PCB, the liberal use of vias, both directly on the mounting pad and immediately surrounding it, is recommended. Two important reasons for this are: improved current rating through the vias, and improved thermal performance from vias extended to the opposite side of the PCB where a plane can more readily transfer the heat to the air.
13. The output power path, though not as critical as the switch­ing power path, should also be routed to encompass a small area. The output power path is formed by the current path through the inductor, the current sensing resistor, the out­put capacitors, and back to the input capacitors.
14. For best EMI containment, the power ground plane should extend fully under all the power components except the output capacitors. These components are: the input capacitors, the power MOSFETs and Schottky diodes, the inductors, the current sense resistor, and any snubbing element that might be added to dampen ringing. Avoid extending the power ground under any other circuitry or signal lines, including the voltage and current sense lines.
Signal Circuitry
15. The output voltage is sensed and regulated between the FB pin and the GND pin (which connects to the signal ground plane). The output current is sensed (as a voltage) by the CS+ and CS– pins. In order to avoid differential mode noise pickup in the sensed signal, the loop area should be small. Thus the FB trace should be routed atop the signal ground plane and the CS+ and CS– pins (the CS+ pin should be over the signal ground plane as well).
16. The CS+ and CS– traces should be Kelvin-connected to the current sense resistor, so that the additional voltage drop due to current flow on the PCB at the current sense resistor connections does not affect the sensed voltage.
REV. B–14–
OUTLINE DIMENSIONS
Dimensions shown in millimeters and (inches)
16-Lead Standard Small Outline Package [SOIC]
Narrow Body
(R-16A/SO-16)
10.00 (0.3937)
9.80 (0.3858)
4.00 (0.1575)
3.80 (0.1496)
16
1
9
6.20 (0.2441)
5.80 (0.2283)
8
ADP3160/ADP3167
PIN 1
1.27 (0.0500)
COPLANARITY
0.25 (0.0098)
0.10 (0.0039)
CONTROLLING DIMENSIONS ARE IN MILLIMETERS; INCH DIMENSIONS (IN PARENTHESES) ARE ROUNDED-OFF MILLIMETER EQUIVALENTS FOR REFERENCE ONLY AND ARE NOT APPROPRIATE FOR USE IN DESIGN
BSC
1.75 (0.0689)
1.35 (0.0531)
0.51 (0.0201)
0.33 (0.0130)
SEATING PLANE
0.25 (0.0098)
0.19 (0.0075)
0.50 (0.0197)
0.25 (0.0098)
8 0
1.27 (0.0500)
0.40 (0.0157)
45
REV. B
–15–
ADP3160/ADP3167
Revision History
Location Page
05/02—Data Sheet changed from REV. A to REV. B.
Addition of ADP3167 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Universal
2/01—Data Sheet changed from REV. 0 to REV. A.
Changes to Reference section of SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Edits to Figure 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Replacement of Figure 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Edits to C
Edits to Figure 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Changes to Equations 4, 6, and 24–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10, 12
Edits to C
Edits to Power MOSFETs Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Changes to Figure 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Selection—Choosing the Clock Frequency section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
T
—Checking the Capacitance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OUT
C02806–0–5/02(B)
–16–
PRINTED IN U.S.A.
REV. B
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