Datasheet ADP3025 Datasheet (Analog Devices)

High Efficiency Dual Output

FEATURES

Wide input voltage range: 5.5 V to 25 V High conversion efficiency > 96% Integrated current sense—no external resistor required Low shutdown current: 19 µA (typical) Voltage mode PWM with input feed-forward for fast line
transient response Dual synchronous buck controllers Built-in gate drive boost circuit for driving external high-side
N-channel MOSFET 2 independently programmable output voltages:
Fixed 3.3 V or adjustable (800 mV to 6.0 V)
Fixed 5 V or adjustable (800 mV to 6.0 V) Programmable PWM frequency Integrated linear regulator controller Extensive circuit protection functions

APPLICATIONS

Portable instruments General-purpose dc-to-dc converters
Power Supply Controller
ADP3025

GENERAL DESCRIPTION

The ADP3025 is a highly efficient, dual synchronous buck switching regulator controller optimized for converting a battery or adapter input into the supply voltage required in portable products and industrial systems. The oscillator frequency can be programmed for 200 kHz or 300 kHz operation, or can be synchronized to an external clock signal of up to 350 kHz.
The ADP3025 provides accurate and reliable short-circuit protection by using an internal current sense circuit that reduces cost and increases overall efficiency. Other protection features include programmable soft start, UVLO, and integrated output undervoltage/overvoltage protection. The ADP3025 contains a linear regulator controller designed to drive an external N-channel MOSFET. The linear regulator output is adjustable and can be used to generate auxiliary supply voltages.
The ADP3025 is specified over the 0°C to 70°C commercial temperature range and is available in a 38-lead TSSOP package.
V
5.5V TO 25V
SIMPLIFIED FUNCTIONAL BLOCK DIAGRAM
IN
PFO
5V LINEAR
REGULATOR
REF
Q3
5V
L2
Q4
SS5
PWRGD
5V
SWITCHING
CONTROLLER
POWER-ON
RESET
ADP3025
Figure 1.
800mV
3.3V
3.3V
SWITCHING
SWITCHING
CONTROLLER
CONTROLLER
LINEAR
CONTROLLER
SS3
Q1
L1
Q2
3.3V
Q5
2.5V
02699-0-001
Rev. A
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective owners.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.326.8703 © 2004 Analog Devices, Inc. All rights reserved.
www.analog.com
ADP3025
TABLE OF CONTENTS
Specifications..................................................................................... 3
Output Voltage Adjustment ...................................................... 13
Absolute Maximum Ratings............................................................ 5
ESD Caution.................................................................................. 5
Pin Configuration and Function Descriptions............................. 6
Typical Performance Characteristics ............................................. 9
Theory of Operation ...................................................................... 11
Internal 5 V Supply (INTVCC) ................................................ 11
Reference (REF).......................................................................... 11
Boosted High-Side Gate Drive Supply (BST)......................... 11
Synchronous Rectifier (DRVL) ................................................11
Oscillator Frequency and Synchronization (SYNC).............. 11
Shutdown SD............................................................................... 11
Soft Start and Power-Up Sequencing (SS) .............................. 11
Current Limiting (CLSET)........................................................ 12
Output Undervoltage Protection.............................................. 12
Output Overvoltage and Reverse Voltage Protection............ 12
Application Information ........................................................... 13
Input Voltage Range ................................................................... 13
Maximum Output Current and MOSFET Selection............. 14
Nominal Inductor Value............................................................ 15
Inductor Selection...................................................................... 15
CIN and C
Power MOSFET Selection......................................................... 16
Soft Start ...................................................................................... 17
Fixed or Adjustable Output Voltage......................................... 17
Efficiency Enhancement............................................................ 17
Transient Response Considerations......................................... 18
Feedback Loop Compensation................................................. 18
Compensation Loop Design and Test Method ...................... 19
Recommended Applications..................................................... 19
Layout Considerations............................................................... 19
Selection............................................................... 16
OUT
Power Good Output (PWRGD)............................................... 12
Linear Regulator Controller...................................................... 12
Outline Dimensions....................................................................... 21
Ordering Guide .......................................................................... 21
REVISION HISTORY
Revision A 4/04—Data Sheet changed from Rev. 0 to Rev. A
Change Page
Changes to Features...................................................................... 1
Changes to Specifications............................................................ 3
Changes to Figures 4 and 5.......................................................... 9
Changes to Theory of Operation section ................................11
Changes to Output Voltage Adjustment section .................... 13
Changes to Table 5...................................................................... 13
Changes to Table 6...................................................................... 15
Changes to Table 8...................................................................... 16
Changes to Table 9...................................................................... 17
1/04—Revision 0: Initial Version
Rev. A | Page 2 of 24
ADP3025
SPECIFICATIONS1
Table 1. TA = 0°C to 70°C, V
= 5 V, unless otherwise noted
SD
Parameter Symbol Conditions Min Typ Max Unit
INTERNAL 5 V REGULATOR INTVCC
Input Voltage Range 5.5 25 V
Output Voltage TA = 25°C 4.95 5.02 5.15 V
Line Regulation 5.5 V ≤ VIN ≤ 25 V 1.0 mV/V
Total Variation Full VIN and temperature range 4.8 5.2 V
VIN Undervoltage Lockout V
Threshold Voltage 4.05 4.25 4.5 V Hysteresis 270 mV
REFERENCE
Output Voltage2 REF 5.5 V ≤ VIN ≤ 25 V 784 800 816 mV SUPPLY IQ
Shutdown Current
Standby Current
Quiescent Current
OSCILLATOR
Frequency f
SYNC = INTVCC, 5.5 V ≤ VIN ≤ 25 V 250 300 350 kHz
SYNC Input
Frequency Range 230 350 kHz Input Low Voltage3 t Input High Voltage3 t Input Current SYNC = 5 V 0.5 µA
POWER GOOD PWRGD
Output Voltage in Regulation 10 kΩ pull-up to 5 V 4.8 V
Output Voltage out of Regulation
PWRGD Trip Threshold FB5 rising; with respect to nominal output –6.0 –3.7 –1.5 %
PWRGD Hysteresis FB5 falling; with respect to nominal output 4 %
CPOR Pull-Up Current CPOR = 1.2 V –3.0 –1 –0.3 µA ERROR AMPLIFIER
DC Gain3 47 dB
Gain-Bandwidth Product3 GBW 10 MHz
Input Leakage Current I
= 12 V, SS5 = SS3 = INTVCC, INTVCC Load = 0 mA, REF Load = 0 mA, SYNC = 0 V,
IN
INTVCC falling
UVLO
5.5 V ≤ VIN ≤ 25 V, SD SS3 = SS5 = COMP2/SD2
= 0 V
= 0 V, SD = 5 V
No loads, SS3 = SS5 = COMP2/SD2
= 4 V,
19 70 µA 120 200 µA
1.3 1.9 mA
FB5 = 810 mV, FB3 = 810 mV, FB2 = 810 mV, ADJ/FX5
SYNC = AGND, 5.5 V ≤ VIN ≤ 25 V 175 210 245 kHz
OSC
10 kΩ pull-up to 5 V, FB5 < 90% of nominal
= ADJ/FX3 = 5 V
≤ 200 ns 0.4 V
F
≤ 200 ns 2.8 V
R
0.4 V
output value
EAN
ADJ/FX5
= ADJ/FX3 = 5 V
200 nA
Rev. A | Page 3 of 24
ADP3025
SPECIFICATIONS (continued)
Parameter Symbol Conditions Min Typ Max Unit
MAIN SMPS CONTROLLERS
Fixed 5 V Output Voltage FB5 Fixed 3.3 V Output Voltage FB3 Adjustable Output Voltage FB5, FB3
Output Voltage Adjustment Range3
5.5 V ≤ VIN ≤ 25 V, ADJ/FX5
5.5 V ≤ VIN ≤ 25 V, ADJ/FX3
5.5 V ≤ VIN ≤ 25 V, ADJ/FX5
ADJ/FX5
= ADJ/FX3 = 5 V = ADJ/FX3 = 5 V
= 0 V = 0 V
Current Limit Threshold
CLSET5 = CLSET3 = Floating 5.5 V = VIN = 25 V, TA = 25°C 54 72 90 mV CLSET5 = CLSET3 = 0 V 5.5 V ≤ VIN ≤ 25 V, TA = 25°C 240 300 360 mV
Soft Start Current SS3 = SS5 = 3 V 0.7 2.1 3.8 µA Soft Start Turn-On Threshold SS5, SS3 0.4 0.6 0.8 V Feedback Input Leakage Current IFB
Maximum Duty Cycle3 D
VIN = 5.5 V, SYNC = AGND 94 99 %
MAX
ADJ/FX5
= ADJ/FX3 = 5 V, FB = 800 mV
Transition Time (DRVL)
Rise tR(DRVL) C Fall tF(DRVL) C
= 3000 pF, 10% to 90% 40 70 ns
LOAD
= 3000 pF, 90% to 10% 45 70 ns
LOAD
Transition Time (DRVH)
Rise tR(DRVH) C Fall tF(DRVH) C
= 3000 pF, 10% to 90% 50 100 ns
LOAD
= 3000 pF, 90% to 10% 50 100 ns
LOAD
Logic Input Voltage
ADJ/FX3, ADJ/FX5, SD
Logic Low VIL 0.6 V Logic High VIH 2.9 V
LINEAR REGULATOR CONTROLLER
Feedback Threshold FB2 776 800 824 mV COMP2/SD2 Pull-Up Current COMP2/SD2 COMP2/SD2 = 0 V COMP2/SD2 Threshold
0.5 0.85 1.1 V
DC Gain3 62 dB Transconductance g
3
m
COMP2/SD2
= 3 V
Gain-Bandwidth Product3 GBW 20 MHz FB2 Input Leakage Current I
FB2 = 800 mV 20 nA
FB2
POWER-FAIL COMPARATOR
PFI Input Threshold PFI
from high to low
PFO PFI Input Hysteresis 14 mV PFI Input Current I PFO High Voltage PFO Low Voltage
500 nA
PFI
PFO PFO
H
L
10 kΩ pull-up to 5 V 4.8 V
10 kΩ pull-up to 5 V 0.4 V
FAULT PROTECTION
Output Overvoltage Trip Threshold With respect to nominal output 115 120 125 % Output Undervoltage Lockout Threshold With respect to nominal output 70 80 90 %
1
All limits at temperature extremes are guaranteed via correlation using standard statistical quality control (SQC) methods.
2
The reference’s line regulation error is insignificant. The reference is not supposed to be loaded externally.
3
Guaranteed by design, not tested in production.
4.90 5.0 5.10 V
3.234 3.3 3.366 V 776 800 824 mV
0.800 6.0 V
600 nA
2.8 µA
0.3 ms
776 800 824 mV
Rev. A | Page 4 of 24
ADP3025

ABSOLUTE MAXIMUM RATINGS

Table 2. ADP3025 Stress Ratings
Parameter Rating
VIN to AGND –0.3 V to +27 V AGND to PGND ±0.3 V INTVCC AGND – 0.3 V to +6 V BST5, BST3 to PGND –0.3 V to +32 V BST5 to SW5 –0.3 V to +6 V BST3 to SW3 –0.3 V to +6 V CS5, CS3 AGND – 0.3 V to VIN SW3, SW5 to PGND –2 V to VIN + 0.3 V SD DRVL5/3 to PGND –0.3 V to INTVCC + 0.3 V DRVH5/3 to SW5/3 –0.3 V to INTVCC + 0.3 V All Other Inputs and Outputs
θ
JA
Operating Ambient Temperature
Range 0°C to 70°C Junction Temperature Range 0°C to 150°C Storage Temperature Range –65°C to +150°C Lead Temperature Range
(Soldering 10 sec) 300°C
AGND – 0.3 V to +27 V
AGND – 0.3 V to INTVCC + 0.3 V
98°C/W
Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional operation of the device at these or any other conditions above those listed in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.

ESD CAUTION

ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although this product features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
Rev. A | Page 5 of 24
ADP3025

PIN CONFIGURATION AND FUNCTION DESCRIPTIONS

CS5
FB5 EAN5 EAO5
ADJ/FX5
SS5
CLSET5
REF
AGND
CLSET3
INTVCC2
SYNC
SS3
ADJ/FX3
EAO3 EAN3
FB3
CS3
PFI
1 2 3 4 5 6
ADP3025
7
TOP VIEW
8
(Not to Scale)
9 10 11 12 13 14 15 16 17 18 19
BST5
38
DRVH5
37 36
SW5
35
DRVL5
34
PGND1
33
SD
32
PGND2
31
INTVCC1
30
VIN
29
DRVL3
28
SW3
27
DRVH3
26
BST3
25
DRV2
24
FB2 COMP2/SD2
23 22
CPOR
21
PWRGD
20
PFO
02699-0-002
Figure 2. 38-Lead TSSOP Pin Configuration
Table 3. Pin Function Descriptions
Pin No. Mnemonic Function
1 CS5
Current Sense Input for the Top N-Channel MOSFET of the 5 V Buck Converter. Connect to the drain of the top N-channel MOSFET.
2 FB5
Feedback Input for the 5 V Buck Converter. Connect to the output sense point in fixed output mode. Connect to an external resistor divider in adjustable output mode.
3 EAN5
Inverting Input of the Error Amplifier of the 5 V Buck Converter. Use for external loop compensation only in
fixed output mode. In adjustable output mode, connect to the external resistor divider. 4 EAO5 Error Amplifier Output for the 5 V Buck Converter. 5
FX5 TTL Logic Input. When ADJ/FX5 = 0 V, fixed output mode, connect FB5 to the output sense point. When
ADJ/
FX5 = 5 V, adjustable output mode, connect FB5 to the external resistor divider.
ADJ/ 6 SS5 Soft Start for the 5 V Buck Converter. Also used as an ON/OFF pin.
7 CLSET5
Current Limit Setting. A resistor can be connected from AGND to CLSET5. A minimum current limit is obtained
by leaving it open. A maximum current limit is obtained by connecting it to AGND. 8 REF 800 mV Reference. Bypass it with a capacitor (22 nF typical) to AGND. REF cannot be loaded externally. 9 AGND Analog Signal Ground. 10 CLSET3
Current Limit Setting. A resistor can be connected from AGND to CLSET3. A minimum current limit is obtained
by leaving it open. A maximum current limit is obtained by connecting it to AGND. 11, 31 INTVCC2, 1
Linear Regulator Bypass for the Internal 5 V LDO. Bypass this pin with a 4.7 µF capacitor to AGND. Pins 11 and 31
must be connected for proper operation. 12 SYNC
Oscillator Synchronization and Frequency Select. f
= 200 kHz when SYNC = 0 V; select f
OSC
= 300 kHz, when
OSC
SYNC = 5 V. The oscillator can be synchronized with an external source through the SYNC pin. 13 SS3 Soft Start for the 3.3 V Buck Converter. Also used as an ON/OFF pin. 14
FX3 TTL Logic Input. When ADJ/FX3 = 0 V, fixed output mode, connect FB3 to the output sense point. When
ADJ/
ADJ/
FX3 = 5 V, adjustable output mode, connect FB3 to the external resistor divider. 15 EAO3 Error Amplifier Output for the 3.3 V Buck Converter. 16 EAN3
Error Amplifier Inverting Input of the 3.3 V Buck Converter. Use for external loop compensation only in fixed output mode. In adjustable output mode, connect to an external resistor divider.
17 FB3
Feedback Input for the 3.3 V Buck Converter. Connect to output sense point in fixed output mode. Connect to an external resistor divider in adjustable output mode.
18 CS3
Current Sense Input for the Top N-Channel MOSFET of the 3.3 V Buck Converter. CS3 should be connected to the drain of the N-channel MOSFET.
Rev. A | Page 6 of 24
ADP3025
Pin No. Mnemonic Function
19 PFI
20
21 PWRGD
22 CPOR
23
24 FB2 Feedback for the Linear Regulator Controller. 25 DRV2 NMOS Gate Drive Output for the Linear Regulator Controller. 26 BST3 Boost Capacitor Connection for High-Side Driver of the 3.3 V Buck Converter. 27 DRVH3 High-Side Gate Drive for the 3.3 V Buck Converter. 28 SW3 Switching Node (Inductor) Connection of the 3.3 V Buck Converter. 29 DRVL3 Low-Side Gate Drive of the 3.3 V Buck Converter. 30 VIN Main Supply Input (5.5 V to 25 V). 32, 34 PGND2, 1 Power Ground. Pins 32 and 34 must be connected together for proper operation. 33
35 DRVL5 Low-Side Gate Drive for the 5 V Buck Converter. 36 SW5 Switching Node (Inductor) Connection for the 5 V Buck Converter. 37 DRVH5 High-Side Gate Drive for the 5 V Buck Converter. 38 BST5 Boost Capacitor Connection for the High-Side Driver of the 5 V Buck Converter.
PFO Power Failure Output, Open Drain Output. This pin sinks current when the PFI pin is lower than 800 mV.
COMP2/
SD Shutdown Control Input, Active Low. If SD = 0 V, the chip is in shutdown mode with very low quiescent current.
SD2 Compensation Input for the Linear Regulator Controller. Connect an RC network to GND for stable operation.
Negative Input of a Comparator that can be Used as a Power-Fail Detector. The positive input is connected to
the 800 mV reference. There is a 14 mV hysteresis for this comparator.
Otherwise,
Power Good Output. PWRGD goes low with no delay whenever the 5 V output drops 7% below its nominal
value. When the 5 V output is within –3% of its nominal value, PWRGD is released after a time delay determined
by the timing capacitor on the CPOR pin.
Power-On Reset Capacitor. Connect a capacitor between CPOR and AGND to set the delay time for the PWRGD
pin. A 1 µA pull-up current is used to charge the capacitor. A manual reset (
by pulling this pin low.
This pin is also used as an ON/OFF pin of the linear regulator controller.
For automatic startup, connect
PFO is floating.
MR) function can also be achieved
SD to VIN via a resistor.
Rev. A | Page 7 of 24
ADP3025
2
INPUT
5V
.5V
3.3V
COMP2/SD2
SD
INTVCC1
INTVCC2
REF
AGND
PFO
PFI
SYNC
PWRGD
CPOR
DRV2
FB2
PGND
33
31 11
8
9
20
19
12
21
22
25
24
23
0.8V
0.8V
LINEAR REG
800mV
REF
– +
200kHz/ 300kHz/
OSC
POWER-
ON
RESET
1µA
g
m
+
+5V
UVLO
FB5
×1
SHUTDOWN
S
Q
R
VIN
30
ADP3025
CONTROL
LOGIC
OC
OC
EA
816mV
+ –
800mV
+
+
792mV
800mV
+
960mV
+
640mV
+ –
1.8V
– +
+ –
INTVCC
0.6V
72mV –
+
+ –
14mV –
+
+ –
+ –
–3mV
0.7µA
2.1µA
1
CLSET5
7
38
37 36
35 34 32
2
3
4
5
6
CS5
BST5
DRVH5 SW5
DRVL5 PGND1 PGND2
FB5
EAN5
EAO5
ADJ/FX5
SS5
V 5V
OUT5
DUPLICATE FOR SECOND CONTROLLER
02699-0-003
Figure 3. Block Diagram (All Switches and Components Shown for Fixed Output Operation)
Rev. A | Page 8 of 24
ADP3025

TYPICAL PERFORMANCE CHARACTERISTICS

100
190
EFFICIENCY (%)
EFFICIENCY (%)
100
A)
µ
CURRENT (
A)
µ
CURRENT (
170
150
130
110
90
70
50
0°C
+25°C
1051520
INPUT VOLTAGE (V)
Figure 7. Input Standby Current vs. Input Voltage
70
60
50
40
30
20
10
+70°C
25
02699-0-007
80
= 6.5V
V
IN
60
40
20
0
VIN = 15V
1023
OUTPUT CURRENT (A)
4
02699-0-004
Figure 4. Efficiency vs. 5 V Output Current
80
V
= 6.5V
IN
60
40
20
VIN = 15V
CURRENT (µA)
1800
1600
1400
1200
1000
0
1023
OUTPUT CURRENT (A)
4
02699-0-005
Figure 5. Efficiency vs. 3.3 V Output Current
+70°C +25°C
0°C
1051520
INPUT VOLTAGE (V)
25
02699-0-006
Figure 6. Input Current vs. Input Voltage
0
1051520
INPUT VOLTAGE (V)
Figure 8. Input Shutdown Current vs. Input Voltage
310
=25V
V
305
300
FREQUENCY (kHz)
295
290
0 10203040506070
VIN=12V
AMBIENT TEMPERATURE (°C)
IN
V
=7.5V
V
=5.5V
IN
IN
Figure 9. Oscillator Frequency vs. Temperature
25
02699-0-008
02699-0-009
Rev. A | Page 9 of 24
ADP3025
400
CLSET = GND VIN= 5.5V TO 25V
350
300
250
CURRENT LIMIT THRESHOLD (mV)
200
010203040506070
AMBIENT TEMPERATURE (°C)
02699-0-010
Figure 10. Current Limit Threshold vs. Temperature
816
812
808
804
800
796
792
REFERENCE OUTPUT (mV)
788
784
0 10203040506070
AMBIENT TEMPERATURE (°C)
Figure 11. Reference Output vs. Temperature
02699-0-011
Figure 13. Load Transient Response—1 A to 3 A
Figure 14. Load Transient Response—3 A to 1 A
Figure 12. Soft Start Sequencing
Figure 15. V
= 7.5 V to 22 V Transient, 2.5 V Output, CH1—Input Voltage,
IN
CH2—Output Voltage
Rev. A | Page 10 of 24
ADP3025

THEORY OF OPERATION

The ADP3025 contains two synchronous step-down buck controllers and a linear regulator controller. The buck control­lers in the ADP3025 have the ability to provide either fixed
3.3 V and 5 V outputs or independently adjustable (800 mV to
6.0 V) outputs. Efficiency is improved by eliminating the external current sense resistor, which is the main contributor to loss during high current, low output voltage conditions.

INTERNAL 5 V SUPPLY (INTVCC)

An internal low dropout regulator (LDO) generates a 5 V supply (INTVCC) that powers all the functional blocks within the IC. The total current rating of this LDO is 50 mA. However, this current is used for supplying gate drive power; current should not be drawn from this pin for other purposes. Bypass INTVCC to AGND with a 4.7 µF capacitor. A UVLO circuit is also included in the regulator. When INTVCC < 4.05 V, the two switching regulators and the linear regulator controller are shut down. The UVLO hysteresis voltage is about 300 mV. The internal LDO has a built-in foldback current limit so that it is protected if a short circuit is applied to the 5 V output.

REFERENCE (REF)

The ADP3025 contains a precision 800 mV reference. Bypass REF to AGND with a 22 nF ceramic capacitor. The reference is intended for internal use only.

BOOSTED HIGH-SIDE GATE DRIVE SUPPLY (BST)

The gate drive voltage for the high-side N-channel MOSFET is generated by a flying-capacitor boost circuit. The boost capaci­tor connected between BST and SW is charged from the INTVCC supply. Use only small-signal diodes for the boost circuit.

SYNCHRONOUS RECTIFIER (DRVL)

Synchronous rectification is used to reduce conduction losses and ensure proper startup of the boost gate driver circuit. Antishoot-through protection has been included to prevent
cross-conduction during switch transitions. The low-side driver must be turned off before the high-side driver is turned on. For typical N-channel MOSFETs, the dead time is approximately 50 ns. On the other edge, a dead time of approximately 50 ns is achieved by an internal delay circuit. In discontinuous conduc­tion mode (DCM), the synchronous rectifier is turned off when the current flowing through the low-side MOSFET falls to zero. In continuous conduction mode (CCM), the current flowing through the low-side MOSFET never reaches zero, so the synchronous rectifier is turned off by the next clock cycle.

OSCILLATOR FREQUENCY AND SYNCHRONIZATION (SYNC)

The SYNC pin controls the oscillator frequency. When SYNC = 0 V, f
= 200 kHz; when SYNC = 5 V, f
OSC
operation minimizes external component size and cost; 200 kHz operation provides better efficiency and lower dropout. The SYNC pin can also be used to synchronize the oscillator with an external 5 V clock signal. A low-to-high transition on SYNC initiates a new cycle. The synchronization range is 230 kHz to 350 kHz.
= 300 kHz. 300 kHz
OSC
SHUTDOWN SD
Holding SD low puts the ADP3025 into ultralow current shut­down mode. For automatic startup,
resistor.
can be tied to VIN via a
SD

SOFT START AND POWER-UP SEQUENCING (SS)

SS3 and SS5 are soft start pins for the two controllers. A 2 µA pull-up current is used to charge an external soft start capacitor. Power-up sequencing can easily be done by choosing different capacitance. When SS3/SS5 < 0.6 V, the two switching regulators are turned off. When 0.6 V < SS5/SS3 < 1.8 V, the regulators start working in soft start mode. When SS3/SS5 > 1.8 V, the regulators are in normal operating mode. The minimum soft start time (~20 µs) is set by an internal capacitor. Table 4 shows the ADP3025 operating modes.
Table 4. Operating Modes
SS5 SS3 Description
SD
Low All Circuits Turned Off High SS5 < 0.6 V SS3 < 0.6 V 5 V and 3.3 V Off; INTVCC = 5 V, REF = 800 mV High 0.6 V < SS5 < 1.8 V 5 V in Soft Start High 1.8 V < SS5 5 V in Normal Operation High 0.6 V < SS3 < 1.8 V 3.3 V in Soft Start High 1.8 V < SS3 3.3 V in Normal Operation
Rev. A | Page 11 of 24
ADP3025
C

CURRENT LIMITING (CLSET)

A cycle-by-cycle current limiting scheme is used by monitoring current through the top N-channel MOSFET when it is turned on. By measuring the voltage drop across the high-side MOSFET, V omitted. The current limit value can be set by CLSET. When CLSET is floating, the maximum V temperature; when CLSET = 0 V, the maximum V 300 mV at room temperature. An external resistor can be connected between CLSET and AGND to choose a value between 72 mV and 300 mV. The relationship between the external resistance and the maximum V
V
The temperature coefficient of R MOSFET is canceled by the internal current limit circuitry, so an accurate current limit value can be obtained over a wide temperature range.

OUTPUT UNDERVOLTAGE PROTECTION

Each switching controller has an undervoltage protection circuit. When the current flowing through the high-side MOSFET reaches the current limit continuously for eight clock cycles and the output voltage stays below 20% of the nominal output voltage, both controllers are latched off and do not restart until
below 4.05 V. This feature is disabled during soft start.

OUTPUT OVERVOLTAGE AND REVERSE VOLTAGE PROTECTION

Both converter outputs are continuously monitored for overvoltage. If either output voltage is higher than the nominal output voltage by more than 20%, both converters’ high-side gate drivers (DRVH5/3) are latched off, and the low-side gate drivers are latched on. The chip will not restart until
SS5/SS3 is toggled, or until VIN is cycled below 4.05 V. The low­side gate driver (DRVL) is kept high when the controller is in the off-state and the output voltage is less than 93% of the nominal output voltage. Discharging the output capacitors through the main inductor and low-side N-channel MOSFET causes the output to ring. This makes the output go below GND momentarily. To prevent damage to the circuit, use a 1 A Schottky diode in parallel with the output capacitors to clamp the negative surge.
, the use of an external sense resistor can be
DS(ON)
= 72 mV at room
DS(ON)
DS(ON)
is
DS(ON)
+
)110(
R
EXT
=
)(
MAXONDS
SD
mV72
+
DS(ON)
or SS3/SS5 is toggled, or until VIN is cycled
(1)
)26(
R
EXT
of the N-channel
SD
=
or

POWER GOOD OUTPUT (PWRGD)

The ADP3025 also provides a PWRGD signal output. During startup, the PWRGD pin is held low until the 5 V output is within –3% of its preset voltage. Then, after a time delay determined by an external timing capacitor connected from CPOR to GND, PWRGD is actively pulled up to INTVCC by an external pull-up resistor. This delay can be calculated by
V2.1
t×= (2)
D
CPOR can also be used as a manual reset (
CPOR
μA1
) input. When the
MR
5 V output is lower than the preset voltage by more than 7%, PWRGD is immediately pulled low.

LINEAR REGULATOR CONTROLLER

The ADP3025 includes an on-board linear regulator controller. An external NMOS can be used as the pass transistor. The output voltage can be set by a resistor divider. The minimum output voltage of the LDO is 800 mV, while the maximum output voltage cannot exceed a voltage level determined by the IC’s INTVCC voltage minus the threshold voltage of the external N-type MOSFET device. Assuming a INTVCC of 5 V, the recom-mended maximum output voltage is around 2.5 V. To ensure loop stability, a compensation network can be attached to the COMP2/
Large signal response limits the maximum/minimum load ratio. When the linear regulator is loaded, the MOSFET’s gate source voltage is at its threshold level and changes only slightly. The loop response speed depends on the loop transfer function, which is fast enough for most applications. However, when the load is extremely light, the gate source voltage of the MOSFET is much lower than its nominal value. If at this moment the load increases suddenly, the MOSFET’s gate source capacitance needs to be charged up, which takes time. To optimize large signal response, not exceeding a maximum-to-minimum load ratio of 100 to 1 is recommended.
pin, as shown in Figure 17.
SD2
Rev. A | Page 12 of 24
ADP3025

OUTPUT VOLTAGE ADJUSTMENT

Fixed output voltages (5 V/3.3 V) are selected when ADJ/ ADJ/
= 0 V. The output voltage of each controller can also
FX3 be set by an external feedback resistor network when ADJ/
FX5
= ADJ/
= 5 V, as shown in Figure 16. There should
FX3 be two external feedback resistor dividers for each controller, one for the voltage feedback loop and one for the output voltage monitor. Both resistor dividers must be identical. The mini­mum output voltage is 800 mV, and the maximum output
voltage is 6.0 V.
V
IN
DRVH
DRVL
ADP3025
R3
FB
EAN
ADJ/FX
Figure 16. Adjustable Output Mode
R4
5V
R1
R2
The output voltage can be calculated using the following formula:
=
FX5
V
OUT
02699-0-017

APPLICATION INFORMATION

A typical application circuit using the ADP3025 is shown in Figure 17. Although the component values given in Figure 17 are based on a 5 V @ 4 A/3.3 V @ 4 A/2.5 V @ 1.5 A design, the ADP3025 output drivers are capable of handling output currents anywhere from <1 A to over 10 A. Throughout this section, design examples and component values are given for three different power levels. For simplicity, these levels are referred to as low power and basic power. Table 5 shows the input/output specifications for these three levels.
Table 5. Typical Power Level Examples
Low Power Basic
Input Voltage Range 5.5 V to 25 V 5.5 V to 25 V Switching Output 1 3.3 V/2 A 3.3 V/4 A Switching Output 2 5 V/2 A 5 V/4 A Linear Output 2.5 V/1 A 2.5 V/1.5 A

INPUT VOLTAGE RANGE

The input voltage range of the ADP3025 is 5.5 V to 25 V. The converter design is optimized to deliver the best performance within a 7.5 V to 18 V range, which is the nominal voltage for three to four cell Li-Ion battery stacks. Voltages above 18 V may occur under light loads and when the system is powered from an ac adapter with no battery installed.
R1
V
TOU 1mV800
+×=
(3)
R2
where R1/R2 = R3/R4.
If the loop is carefully compensated, R3 and R4 can be removed and FB and EAN can be tied together.
Rev. A | Page 13 of 24
ADP3025
VIN 5.5V–25V
C14A 10µF
C20A 10µF
R14
4.7
C14B 10µF
6.8µH
D2 10BQ040
C20B 10µF
6.8µH
D1 10BQ040
L2
V
D4 10BQ040
L1
D3 10BQ040
C26
4.7µF
R9
49.9k C29 330pF
++
C27A 68µF
++
C24A 100µF
Q1
IRF7403
25.5k
C28 33pF
R8
C27B 68µF
C24B 100µF
R7 12k
OUT5
5V, 4A
V
OUT33
3.3V, 4A
V
OUT25
2.5V, 1.5A
C11 33µF
C18
150pF
10k
330pF
6.2k
R10
C19
33nF
R11
C22
4.7µF
U1
ADP3025
1
CS5
FB5
2
3
R1
130k
C4
200k
R4
75k
C2
330pF
R3
C6
33nF
470pF
C1
68pF
R2
200k
C5
22nF
C8
C9
68pF
EAN5
4
EAO5
ADJ/FX5
5
SS5 SD
6
7
CLSET5
8
REF
AGND
9
10
CLSET3
11
INTVCC2
12
SYNC
13
SS3
14
ADJ/FX3
EAO3
15
16
EAN3
FB3
17
18
CS3
PFI PFO
19
R26
34.8k
200k
COMP2/SD2
R24
BST5
DRVH5
SW5
DRVL5
PGND1
PGND2
INTVCC1
VIN
DRVL3
SW3
DRVH3
BST3
DRV2
FB2
CPOR
PWRGD
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
D6 1N4148
10
D5
1N4148
10k
10k
R5
R12
R13
C17 100nF
10k
C12
100nF
C10 47nF
PWRGD
PFO
SI4410
SI4410
R27
C15
4.7µF
SI4410
SI4410
Q4
Q5
Q2
Q3
C13 1µF
Figure 17. 45 W, Triple Output DC-to-DC Converter

MAXIMUM OUTPUT CURRENT AND MOSFET SELECTION

The maximum output current for each switching regulator is limited by sensing the voltage drop between the drain and source of the high-side MOSFET when it is turned on. A current sense comparator senses voltage drop between CS5 and SW5 for the 5 V converter and between CS3 and SW3 for the
3.3 V converter. The sense comparator threshold is 72 mV when the programming pin CLSET is floating, and 300 mV when CLSET is connected to ground. Current limiting is based on sensing the peak current. Peak current varies with input voltage and depends on the inductor value. The higher the ripple current or input voltage, the lower the converter maximum output current at the set current sense amplifier threshold. The relation between peak and dc output current is given by
Rev. A | Page 14 of 24
⎛ ⎜
T (4)
×+=
OUTOUPEAK
VII
2 MAXIN
)(
×××
VLf
At a given current comparator threshold, V R
, the maximum inductor peak current is
DS(ON)
V
TH
PEAK
I
=
Rearranging Equation 2 to solve for I
V
TH
MAXOUT
I (6)
can be chosen to accommodate I
(5)
)(ONDS
R
OUT(MAX)
TH
V
)(
)(
ONDS
R
⎛ ⎜
×=
OUT
V
2 MAXIN
OUT(MAX)
VV
OUTMAXIN
)(
TH
gives
)(
×××
VLf
.
⎞ ⎟
⎟ ⎠
and MOSFET
VV
OUTMAXIN
02699-0-018
⎞ ⎟
)(
ADP3025
This current limit circuit is designed to protect against high current or short-circuit conditions only. This protects the IC and MOSFETs long enough to allow the output undervoltage protection circuitry to latch off the supply.

NOMINAL INDUCTOR VALUE

Inductor design is based on the assumption that the inductor ripple current is 30% of the maximum output dc current at a nominal 12 V input voltage. The inductor ripple current and inductance values are not critical, but are important in analyz­ing t he trade-of fs between cost, size, eff iciency, and volume. The higher the ripple current, the lower the inductor size and volume. However, this leads to higher ac losses in the windings. Conversely, a higher inductor value means lower ripple current and smaller output filter capacitors, as well as slower transient response.
The inductor design should be based on the maximum output current plus 15% (½ of the 30% ripple allowance) at the nominal input voltage:
OUT
)(
OUTNOMIN
VVL
()
3
××
V
VIf
××
)()(
NOMINMAXOUT
(7)
Optimum standard inductor values for various output voltage and current levels are shown in Table 6.
Table 6. Standard Inductor Values
Frequency (kHz) 3.3 V/2 A 3.3 V/4 A 5 V/2 A 5 V/4 A
200 20 µH 8.2 µH 22 µH 10 µH 300 12 µH 6.8 µH 15 µH 8.2 µH

INDUCTOR SELECTION

Once the value for the inductor is known, there are two ways to proceed: design the inductor in-house or buy the closest induc­tor that meets the overall design goals.

Standard Inductors

Buying a standard inductor provides the fastest, easiest solution. Many companies offer suitable power inductor solutions. A list of power inductor manufacturers is given in Table 7.
Table 7. Recommended Inductor Manufacturers
Coilcraft Coiltronics
Phone: 847/639-6400 Fax: 847/639-1469 Web: www.coilcraft.com
SMT Power Inductors, Series 1608, 3308, 3316, 5022, 5022HC, DO3340, Low Cost Solution
SMT Shielded Power Inductors Series DS5022, DS3316, DT3316, Best for Low EMI/RFI
Power Inductors and Chokes, Series DC1012, PCV-0, PCV-1, PCV-2, PCH-27, PCH-45, Low Cost
Phone: 561/241-7876 Fax: 561/241-9339 Web: www.coiltronics.com
SMT Power Inductors, Series UNI-PAC2, UNI-PAC3 and UNI-PAC4, Low Cost Solution
SMT Power Inductors, Series, ECONO-PAC, VERSA-PAC, Best for Low Profile or Flexible Design
Power Inductors CTX Series, Low EMI/RFI, Low Cost Toroidal Inductors but not Miniature
Murata Electronics North America, Inc.
Phone: 770/436-1300 Fax: 770/436-3030 Web: www.murata.com
SMT Power Inductors, Series LQT2535. Best for Low EMI/RFI
Chip Inductors LQN6C, LQS66C
Rev. A | Page 15 of 24
ADP3025
I
CIN AND C
In continuous conduction mode, the source current of the upper MOSFET is approximately a square wave of duty cycle
V
OUT/VIN
capacitor sized for the maximum rms current must be used. The maximum rms capacitor current is
This formula has a maximum at
I
OUT(MAX)
ratings are often based on only 2,000 hours of life. Therefore, the user should further derate the capacitor, or choose one rated at a higher temperature than required. Several capacitors may be paralleled to meet size or height requirements in the design. If electrolytic or tantalum capacitors are used, an additional
0.1 µF to 1 µF ceramic bypass capacitor should be placed in parallel with C
The selection of resistance (ESR) and the desired output ripple. A good practice is to limit the ripple voltage to 1% of the nominal output vol­tage. It is assumed that the total ripple is caused by two factors: 25% comes from the comes from the capacitor ESR. The value of C determined by
OUT
×=
where I
RIPPLE
acceptable ESR of C
ESR ×75.0
SELECTION
OUT
. To prevent large voltage transients, a low ESR input
)(
MAXOUT
()
T
VVVI
I
××= (8)
OUTINOURMS
V
IN
IN
V
= 2 V
, where I
OUT
RMS
=
/2. Note that the capacitor manufacturer’s ripple current
.
IN
C
is driven by the required effective series
OUT
C
bulk capacitance value, and 75%
OUT
can be
OUT
I
RIPPLE
2
= 0.3 I
V
(9)
RIPPLE
Vf
and V
OUT
can then be found using
OUT
RIPPLE
RIPPLE
RIPPLE
= 0.01 V
The maximum
OUT.
(10)
Manufacturers such as Vishay, AVX, Elna, WIMA, and Sanyo provide good high performance capacitors. Sanyo’s OSCON semiconductor dielectric capacitors have lower ESR for a given size, at a somewhat higher price. Choosing sufficient capacitors to meet the ESR requirement for C
normally exceeds the
OUT
amount of capacitance needed to meet the ripple current requirement.
In surface-mount applications, multiple capacitors may have to be paralleled to meet the capacitance, ESR, or rms current han­dling requirements. Aluminum electrolytic and dry tantalum capacitors are available in surface-mount configurations. In the case of tantalum, it is critical that capacitors be surge tested for use in switching power supplies. Recommendations for output capacitors are shown in Table 8.

POWER MOSFET SELECTION

N-channel power MOSFETs must be selected for use with the ADP3025 for the main and synchronous switches. The main selection parameters for the power MOSFETs are the threshold voltage (V generates a 5 V supply that is boosted above the input voltage by using a bootstrap circuit. This floating 5 V supply is used for the upper MOSFET gate drive. Logic-level threshold MOSFETs must be used for both the main and synchronous switches.
Maximum output current (I ment for the two power MOSFETs. When the ADP3025 is operating in continuous mode, the simplifying assumption can be made that one of the two MOSFETs is always conducting the load current. The duty cycles for the MOSFETs are given by
) and on resistance (R
GS(TH)
DS(ON)
) determines the R
MAX
OUT
CycleDutyMOSFETUpper =
V
IN
V
CycleDutyMOSFETLower
=
V
). An internal LDO
require-
DS(ON)
(11)
OUTIN
VV
(12)
IN
Table 8. Recommended Capacitor Manufacturers
Maximum Output Current 2 A 4 A
Input Capacitors TOKIN Multilayer TOKIN Multilayer
Ceramic Caps, 22 µF/25 V P/N: C55Y5U1E226Z
TAIYO YUDEN INC. Ceramic Caps, Y5V Series 10 µF/25 V P/N: TMK432BJ106KM
Ceramic Caps, 2 × 22 µF/25 V P/N: C55Y5U1E226Z
TAIYO YUDEN INC. Ceramic Caps, Y5V Series 2 × 10 µF/25 V P/N: TMK432BJ106KM
Output Capacitors SANYO POSCAP TPC SANYO POSCAP TPC
3.3 V Output Series, 68 µF/10 V Series, 2 × 68 µF/10 V
Output Capacitors SANYO POSCAP TPC SANYO POSCAP TPC
5 V Output Series, 68 µF/10 V Series, 2 × 68 µF/10 V
Rev. A | Page 16 of 24
ADP3025
P
V
P
(
From the duty cycle, the required minimum R MOSFET can be derived by the following equations:
Upper MOSFET:
DIN
)(
UPPERR
ONDS
=
)(
×
2
MAXOUT
Lower MOSFET:
V
LOWERR
ONDS
)(
)(
=
×
MAXOUTIN
for each
DS(ON)
(13)
)1(
TIV
α+××
DIN
2
α+××
)1()(
TIVV
(14)

SOFT START

The soft start time of each of the switching regulators can be programmed by connecting a soft start capacitor to the corres­ponding soft start pin (SS3 or SS5). The time it takes each regulator to ramp up to its full duty ratio depends proportion­ally on the values of the soft start capacitors. The charging current is 2.5 µA ±20%. The capacitor value to set a given soft start time, t
SS
C ×
, is given by
SS
t
μA5.2
SS
)
μs
()
V8.1
(17)
pF
where P temperature dependency of R
is the allowable power dissipation and α is the
D
. PD is determined by
DS(ON)
efficiency and/or thermal requirements (see the Efficiency Enhancement section). (1 + α∆T) is generally given for a MOSFET in the form of a normalized R
DS(ON)
versus temperature curve, but α= 0.007/°C can be used as an approximation for low voltage MOSFETs.
Maximum MOSFET power dissipation occurs at maximum output current and can be calculated as follows:
Upper MOSFET:
UPPERP ONDSMAX
D
OUT
IN
V
2
()
(15)
TRI
α+×××= 1)( )(
V
Lower MOSFET:
D α+×××=
LOWERP
V
IN
2
()
ONDSMAX
TRI
1)( )(
(16)
OUTIN
VV
The Schottky diode, D1 in Figure 17, conducts only during the dead time between conduction of the two power MOSFETs. D1’s purpose is to prevent the body diode of the lower N­channel MOSFET from turning on and storing charge during the dead time, which could cost as much as 1% in efficiency. D1 should be selected for forward voltage of less than 0.5 V when conducting I
. Recommended transistors for upper and lower
MAX
MOSFETs are given in Table 9.
Table 9. Recommended MOSFETs
Maximum Output 2 A 4 A
Vishay/Siliconix Si4412DY, 28 mΩ Si4410DY, 13.5 mΩ International Rectifier IRF7805, 11 mΩ IRF7811, 8.9 mΩ RF7805, 11 mΩ

FIXED OR ADJUSTABLE OUTPUT VOLTAGE

Each of the ADP3025’s switching controllers can be pro­grammed to operate with a fixed or adjustable output voltage. As shown in Figure 17, putting the ADP3025 into fixed mode gives a nominal output of 3.3 V and 5 V for the two switching buck converters. By using two identical resistor dividers per converter, any output voltage between 800 mV and 6.0 V can be set. The center point of one divider is connected to the feedback pin, FB, and the center point of the other identical divider is connected to EAN. It is important to use 1% resistors. 10 kΩ, 1% is a good value for the lower leg resistors. In this case, the upper leg resistors for a given output voltage is determined by
OUT
8.0 VV
()
R
= (18)
UPPER
08.0
Table 10 shows the resistor values for the most common output voltages.
Table 10. Typical Feedback Resistor Values
V
1.5 V 1.8 V 2.5 V
OUT
R
9.1 kΩ 13 kΩ 22 kΩ
UPPER
R
10 kΩ 10 kΩ 10 kΩ
LOWER

EFFICIENCY ENHANCEMENT

The efficiency of each switching regulator is inversely proportional to the losses during the switching conversion. The main factors to consider when attempting to maximize efficiency are
Resistive losses, which include the R
1. lower MOSFETs, trace resistances, and output choke wire resistance.
These losses contribute a major part of the overall power loss in low voltage battery-powered applications. However, trying to reduce these resistive losses by using multiple MOSFETs and thick traces may lead to lower efficiency and higher price. This is due to the trade-off between reduced resistive loss and increased gate drive loss that must be considered when optimizing efficiency.
of upper and
DS(ON)
Rev. A | Page 17 of 24
ADP3025
C1C
2. Switching losses due to the limited time of switching
transitions. This occurs due to gate drive losses of the upper and lower MOSFETs and the switching node capacitive losses, and through hysteresis and eddy-current losses in power choke. Input and output capacitor ripple current losses should also be considered switching losses. These losses are input voltage dependent and can be estimated as follows:
where C
is the overall capacitance of the switching node
SN
related to loss.
3.
Supply current of the switching controller (independent of
the input current redirected to supply the MOSFETs’ gates). This is a very small portion of the overall loss, but it does increase with input voltage.

TRANSIENT RESPONSE CONSIDERATIONS

Both stability and regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in output load current. When a load step occurs, output voltage shifts by an amount equal to the current step multiplied by the total ESR of the summed output capacitor array. Output overshoot or ringing during the recovery time (in both directions of the current step change) indicates a stability problem. The external feedback compensa­tion components shown in Figure 17 should provide adequate compensation for most applications.
PWM
COMPARATOR
V
RAMP
Figure 18. Buck Regulator Voltage Control Loop

FEEDBACK LOOP COMPENSATION

The ADP3025 uses voltage mode control to stabilize the switching controller outputs. Figure 18 shows the voltage mode control loop for one of the buck switching regulators. The inter­nal reference voltage, V internal error amplifier. The other input of the error amplifier is EAN, and is internally connected to the feedback sensing pin,
85.1
ADP3025
DRVH
DRVL
EAO
EAN
R1
FB
REF
, is applied to the positive input of the
REF
(19)
fCIVP SNMAXINSWLOSS ×××=
VIN
L1
C2
R2
C1
C3
R3
PARASITIC
ESR
V
OUT
C
OUT
02699-0-019
FB, via an internal resistor. The error amplifier creates the closed-loop voltage level for the pulse-width modulator that drives the external power MOSFETs. The output LC filter smoothes the pulse-width modulated input voltage to a dc output voltage.
The pulse-width modulator transfer function is V where V
is the output voltage of the error amplifier. That
EAOUT
OUT/VEAOUT
,
function is dominated by the impedance of the output filter with its double-pole resonance frequency (f the output capacitor (f
), and the dc gain of the modulator; it
ESR
), a single zero at
LC
is equal to the input voltage divided by the peak ramp height (V
), which is equal to 1.2 V when VIN = 12 V.
RAMP
LC
ESR
1
1
(20)
OUTF
CLf××π=2
(21)
OUT
CESRf××π=2
The compensation network consists of the internal error amplifier and two external impedance networks, Z
and ZFB.
IN
Once the application and the output filter capacitance and ESR are chosen, the specific component values of the external impedance networks, Z
and ZFB, can be determined. There are
IN
two design criteria for achieving stable switching regulator behavior within the line and load range. One is the maximum bandwidth of the loop, which affects fast transient response, if needed; the other is the minimum accepted by the design phase margin.
The phase margin is the difference between the closed-loop phase and 180°. Recommended phase margin is 45° to 60° for most applications.
The equations to calculate the compensation poles and zeros are
1P
f
=
2P
f
2
=
1Z
f
2
=
f
2Z
2
1
2R
××π=2
1
××π
1
××π
1
()
(22)
2C1C
×
2
+
(23)
3C3R
(24)
1C2R
(25)
3C3R1R
×××π
The value of the internal resistor R1 is 74 kΩ for the 3.3 V switching regulator and 130 kΩ for the 5 V switching regulator.
Rev. A | Page 18 of 24
ADP3025
Whenever high currents must be routed between PCB

COMPENSATION LOOP DESIGN AND TEST METHOD

1. Choose the gain (R2/R1) for the desired bandwidth.
Place f
2.
Place f
3.
Place f
4.
20% to 30% below fLC.
Z1
20% to 30% above fLC.
Z2
at f
. Check the output capacitor for worst-case
P1
ESR
ESR tolerances.
Place f
5.
Estimate phase margins in full frequency range (zero
6.
at 40% to 60% of the oscillator frequency.
P2
frequency to zero gain crossing frequency).
Apply the designed compensation and test the transient
7. response under a moderate step load change (30% to 60%) and various input voltages. Monitor the output voltage via an oscilloscope. The voltage overshoot or undershoot should be within 1% to 3% of the nominal output, without ringing and abnormal oscillation.

RECOMMENDED APPLICATIONS

1. ADP3025’s switching channels are recommended to
generate output current no greater than 5 A each. The maximum current output capability is subject to the limitation of ADP3025’s gate driving capability and its maximum voltage rating.
For a system with input voltage up to 20 V, the ADP3025
2. can be used to generate 5 V/3.3 V system power rails at 200 kHz. Switching frequency of 300 kHz is not recom­mended because the worst-case on time of the top MOSFET is too narrow (~500 ns), leaving no room for current sensing.
For applications that use the silver box’s 12 V rail as the
3. input source, the ADP3025 can be configured to generate 5 V/3.3 V rails at both 200 kHz and 300 kHz.

LAYOUT CONSIDERATIONS

The following guidelines are recommended for optimal performance of a switching regulator in a portable PC system:

General Recommendations

1. For best results, a (minimum) 4-layer PCB is recommen-
ded. This should allow the needed versatility for control circuitry interconnections with optimal placement, a signal ground plane, power planes for both power ground and the input power, and wide interconnection traces in the rest of the power delivery current paths. Each square unit of 1 oz. copper trace has a resistance of ~0.53 mΩ at room temperature.
2. layers, vias should be used liberally to create several parallel current paths so that the resistance and inductance introduced by these current paths is minimized and the via current rating is not exceeded.
The power and ground planes should overlap each other as
3. little as possible. It is generally easiest (although not necessary) to have the power and signal ground planes on the same PCB layer. The planes should be connected nearest to the first input capacitor where the input ground current flows from the converter back to the battery.
If critical signal lines (including the voltage and current
4. sense lines of the ADP3025) must cross through power circuitry, it is best if a signal ground plane can be inter­posed between those signal lines and the traces of the power circuitry. This serves as a shield to minimize noise injection into the signals at the expense of making signal ground a bit noisier.
The PGND1and PGND2 pins of the ADP3025 should
5. connect first to a ceramic bypass capacitor on the VIN pin and then to the power ground plane, using the shortest possible trace. However, the power ground plane should not extend under other signal components, including the ADP3025 itself. If necessary, follow the preceding guideline to use the signal plane as a shield between the power ground plane and the signal circuitry.
The AGND pin of the ADP3025 should connect first to the
6. REF capacitor, and then to the signal ground plane. In cases where no signal ground plane can be used, short intercon­nections to other signal ground circuitry in the power converter should be used.
The output capacitors of the power converter should be
7. connected to the signal ground plane even though power current flows in the ground of these capacitors. For this reason, it is advisable to avoid critical ground connections (e.g., the signal circuitry of the power converter) in the signal ground plane between the input and output capaci­tors. It is also advisable to keep the planar interconnection path short (i.e., have input and output capacitors close together).
The output capacitors should also be connected as close as
8. possible to the load (or connector) that receives the power. If the load is distributed, the capacitors should also be distributed, generally in proportion to where the load tends to be more dynamic.
Absolutely avoid crossing any signal lines over the
9. switching power path loop, described in the Power Circuitry section.
Rev. A | Page 19 of 24
ADP3025

Power Circuitry

10. The switching power path should be routed on the PCB to
encompass the smallest possible area in order to minimize radiated switching noise energy (i.e., EMI). Failure to take proper precautions often results in EMI problems for the entire PC system as well as noise-related operational problems in the power converter control circuitry. The switching power path is the loop formed by the current path through the input capacitors, the two FETs (and the power Schottky diode, if used), including all interconnec­ting PCB traces and planes. The use of short and wide interconnection traces is especially critical in this path for two reasons: it minimizes the inductance in the switching loop, which can cause high energy ringing, and it accom­modates high current demand with minimal voltage loss.
A power Schottky diode (1 A ~ 2 A dc rating) placed from
11. the lower FET’s source (anode) to drain (cathode) helps to minimize switching power dissipation in the upper FET. In the absence of an effective Schottky diode, this dissipation occurs through the following sequence of switching events. The lower FET turns off in advance of the upper FET turning on (necessary to prevent cross-conduction). The circulating current in the power converter, no longer finding a path for current through the channel of the lower FET, draws current through the inherent body drain diode of the FET. The upper FET turns on, and the reverse recovery characteristic of the lower FET’s body drain diode prevents the drain voltage from being pulled high quickly.
The upper FET then conducts very large current while it momentarily has a high voltage forced across it, which translates into added power dissipation in the upper FET. The Schottky diode minimizes this problem by carrying a majority of the circulating current when the lower FET is turned off, and by virtue of its essentially nonexistent reverse recovery time.
Whenever a power dissipating component (e.g., a power
12. MOSFET) is soldered to a PCB, the liberal use of vias, both directly on the mounting pad and immediately surround­ing it, is recommended. Two important reasons for this are: improved current rating through the vias (if it is a current path) and improved thermal performance, especially if the vias are extended to the opposite side of the PCB where a plane can more readily transfer the heat to the air.
The output power path, though not as critical as the
13. switching power path, should also be routed to encompass a small area. The output power path is formed by the current path through the inductor, the output capacitors, and back to the input capacitors.
For best EMI containment, the power ground plane should
14. extend fully under all the power components except the output capacitors. These are the input capacitors, the power MOSFETs and Schottky diode, the inductor, and any snubbing elements that might be added to dampen ringing. Avoid extending the power ground under any other circuitry or signal lines, including the voltage and current sense lines.

Signal Circuitry

15. The CS and SW traces should be Kelvin-connected to the
upper MOSFET drain and source so that the additional voltage drop due to current flow on the PCB at the current sense comparator connections does not affect the sensed voltage. It is desirable to have the ADP3025 close to the output capacitor bank and not in the output power path so that any voltage drop between the output capacitors and the AGND pin is minimized and voltage regulation is not compromised.
Rev. A | Page 20 of 24
ADP3025

OUTLINE DIMENSIONS

9.80
9.70
9.60
38
PIN 1
0.15
0.05
COPLANARITY
0.10
0.50 BSC
COMPLIANT TO JEDEC STANDARDS MO-153BD-1
0.27
0.17
20
191
SEATING PLANE
1.20
MAX
4.50
4.40
4.30
0.20
0.09
6.40 BSC
8° 0°
0.70
0.60
0.45
Figure 19. 38-Lead Thin Shrink Small Outline Package [TSSOP]
(RU-38)
Dimensions shown in millimeters

ORDERING GUIDE

Model Temperature Range Package Description Package Option
ADP3025JRU-REEL 0°C to 70°C Thin Shrink Small Outline (TSSOP) RU-38
Rev. A | Page 21 of 24
ADP3025
NOTES
Rev. A | Page 22 of 24
ADP3025
NOTES
Rev. A | Page 23 of 24
ADP3025
NOTES
© 2004 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. D02699–0–4/04(A)
Rev. A | Page 24 of 24
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