Analog Devices ADP1148 a Datasheet

High Efficiency Synchronous
Q
R
S
V
TH1
V
IN
SENSE(–)
V
TH2
1.25V
OFF-TIME
CONTROL
100kV
13kV
B
V
IN
P-DRIVE SENSE(+) SENSE(–)
G
4 6
C
T
I
TH
SHUTDOWN
8
13
ADP1148
10mV to
150mV
C
V
FB
INT V
CC
REFERENCE
510
T
N-DRIVE
PWR GND
14
12
ADJUSTABLE
VERSION
V
FB 9
7
S
1
Q
R
S
2
V
SLEEP
SIGNAL
GND
11
NON-OVERLAP
DRIVE
a
ADP1148, ADP1148-3.3, ADP1148-5
FEATURES Operation From 3.5 V to 18 V Input Voltage Ultrahigh Efficiency > 95% Low Shutdown Current Current Mode Operation for Excellent Line and Load
Transient Response High Efficiency Maintained Over Wide Current Range Logic Controlled Micropower Shutdown Short Circuit Protection Very Low Dropout Operation Synchronous FET Switching for High Efficiency Adaptive Nonoverlap Gate Drives
APPLICATIONS Notebook and Palmtop Computers Portable Instruments Battery Operated Digital Devices Industrial Power Distribution Avionics Systems Telecom Power Supplies GPS Systems Cellular Telephones
GENERAL DESCRIPTION
The ADP1148 is part of a family of synchronous step-down switching regulator controllers featuring automatic sleep mode to maintain high efficiencies at low output currents. These devices drive external complementary power MOSFETs at switching frequencies up to 250 kHz using a constant off-time current-mode architecture.
Step-Down Switching Regulators
FUNCTIONAL BLOCK DIAGRAM
The constant off-time architecture maintains constant ripple current in the inductor, easing the design of wide input range converters. Current-mode operation provides excellent line and load transient response. The operating current level is user programmable via an external current sense resistor.
The ADP1148 incorporates automatic Power Saving Sleep Mode operation when load currents drop below the level re­quired for continuous operation. In sleep mode, standby power is reduced to only about 2 mW at V both MOSFETs are turned off.
= 10 V. In shutdown,
IN
TYPICAL APPLICATIONS
VIN (5.2V TO 18V)
++
C
100mF
62mH
C1 10BQ040
IN
R
L*
SENSE
0.05V
1mF
>1.5V = SHUTDOWN
R
1kV
C 3300pF
10nF
0V = NORMAL
C
C
T
470pF
C
Figure 1. High Efficiency Step-Down Converter Figure 2. ADP1148-5 Typical Efficiency
REV. A
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
INT V
ADP1148
SHUTDOWN
I
TH
C
T
S-GND
V
IN
CC
P-DRIVE
SENSE(+)
SENSE(–)
N-DRIVE
P-GND
P-CH IRF7204
1000pF
N-CH IRF7403
*COILTRONICS CTX-68-4 **KRL SL-1-C1-0R050L
**
V
OUT
5V/2A
+C
390mF
OUT
100
95
90
85
EFFICIENCY – %
80
75
FIGURE 1 CIRCUIT
70
0.02 2 LOAD CURRENT – A
VIN = 6V
VIN = 10V
0.2
ADP1148, ADP1148-3.3, ADP1148-5–SPECIFICATIONS
ELECTRICAL CHARACTERISTICS
(08C TA ≤ +708C,1 VIN = 10 V, V
Parameter Symbol Conditions
2
= 0 V, unless otherwise noted. See Figure 17.)
SHUTDOWN
Min Typ Max Units
FEEDBACK VOLTAGE
ADP1148 Only V
10
VIN = 9 V 1.21 1.25 1.29 V
FEEDBACK CURRENT
ADP1148 Only I
REGULATED OUTPUT VOLTAGE V
10
OUT
ADP1148-3.3 I ADP1148-5 I
OUTPUT VOLTAGE LINE T
REGULATION dV
OUT
VIN = 9 V
= 700 mA 3.23 3.33 3.43 V
LOAD
= 700 mA 4.9 5.05 5.2 V
LOAD
= +25°C, VIN = 7 V to 12 V,
A
I
= 50 mA –40 +40 mV
LOAD
0.2 1.0 µA
OUTPUT VOLTAGE LOAD
REGULATION dV
ADP1148-3.3 5 mA < I
ADP1148-5 5 mA < I SLEEP MODE OUTPUT RIPPLE dV INPUT DC SUPPLY CURRENT
3
Normal Mode V Sleep Mode (ADP1148-3.3) V Sleep Mode (ADP1148-5) V Shutdown V
OUT
I
OUT
I
Q
= 0 A 50 mV p-p
LOAD
TA = +25°C
= 4 V < VIN < 18 V 1.6 2.3 mA
IN
= 4 V < VIN < 18 V 160 250 µA
IN
= 4 V < VIN < 18 V 160 250 µA
IN SHUTDOWN
< 2 A 40 65 mV
LOAD
< 2 A 60 100 mV
LOAD
= 2.1 V, 10 20 µA
4 V < VIN < 15 V
CURRENT SENSE THRESHOLD V
VOLTAGE
4
8–V7
ADP1148 Only V
ADP1148-3.3 V
ADP1148-5 V
V9 = V V7 = 5 V, TA = +25°C25mV
= V
9
= 5 V 130 150 170 mV
V
7
= V
7
= V
V
7
= V
7
V7 = V
/4 + 25 mV (Forced),
OUT
/4 mV – 25 mV (Forced),
OUT
+ 100 mV (Forced) 25 mV
OUT
100 mV (Forced) 130 150 170 mV
OUT –
+ 100 mV (Forced 25 mV
OUT
– 100 mV (Forced) 130 150 170 mV
OUT
SHUTDOWN PIN THRESHOLD
ADP1148-3.3, ADP1148-5 V
SHUTDOWN PIN INPUT CURRENT I
PIN DISCHARGE CURRENT I
C
T
OFF-TIME t DRIVER OUTPUT TRANSITION t
10
10
4
OFF
, t
R
F
TA = +25°C 0.6 0.8 2.0 V 0 V < V
SHUTDOWN
TA = +25°C, V
= V
V
7
V
OUT
, 506590 µA
OUT
= 0 V 2 10 µA
CT = 390 pF, I
< 8 V, VIN = 18 V 1.2 5 µA
in Regulation,
OUT
= 700 mA 4 5 6 µs
LOAD
CL = 3000 pF (Pins 1, 14)
TIMES VIN = 6 V, TA = +25°C 100 200 ns
NOTES
1
All limits at temperature extremes are guaranteed via correlation using standard Quality Control methods. Specifications subject to change without notice.
2
TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formulas:
ADP1148AR, ADP1148AR-3.3, ADP1148AR-5: TJ = TA + (PD × 110°C/W) ADP1148AN, ADP1148AN-3.3, ADP1148AN-5: TJ = TA + (PD × 70°C/W)
3
Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. The allowable operating frequency may be limited by power dissipation at high input voltages.
4
The ADP1148 version is tested with external feedback resistors, setting the nominal output voltage to 3.3 V.
Specifications subject to change without notice.
–2–
REV. A
ADP1148, ADP1148-3.3, ADP1148-5
ELECTRICAL CHARACTERISTICS
Parameter Symbol Conditions
(–408C TA +858C,1 VIN = 10 V, V
2
= 0 V, unless otherwise noted. See Figure 17.)
SHUTDOWN
Min Typ Max Units
FEEDBACK VOLTAGE
ADP1148 Only V
REGULATED OUTPUT VOLTAGE V
10
OUT
ADP1148-3.3 I ADP1148-5 I
INPUT DC SUPPLY CURRENT
3
I
Q
VIN = 9 V 1.20 1.25 1.30 V VIN = 9 V
= 700 mA 3.17 3.33 3.4 V
LOAD
= 700 mA 4.85 5.05 5.2 V
LOAD
Normal Mode VIN = 4 V < VIN < 18 V 1.6 2.6 mA Sleep Mode (ADP1148-3) V Sleep Mode (ADP1148-5) V Shutdown V
= 4 V < VIN < 18 V 160 280 µA
IN
= 6 V < VIN < 18 V 160 280 µA
IN SHUTDOWN
= 2.1 V, 10 24 µA
4 V < VIN < 12 V
CURRENT SENSE THRESHOLD
VOLTAGE
ADP1148 Only V9 = V
ADP1148-3.3 V ADP1148-5.0 V
SHUTDOWN PIN THRESHOLD V
4
V8–V
10
7
= 5 V
V
7
= V
V
9
= 5 V
V
7
= V
7
= V
V
7
= V
7
V7 = V
/4 + 25 mV (Forced), 0 mV
OUT
/4 – 25 mV (Forced), 115 150 175 mV
OUT
+ 100 mV (Forced) 0 mV
OUT
– 100 mV (Forced) 115 150 175 mV
OUT
+ 100 mV (Forced) 0 mV
OUT
– 100 mV (Forced) 115 150 175 mV
OUT
ADP1148-3.3, ADP1148-5 0.55 0.8 2 V
OFF-TIME t
NOTES
1
All limits at temperature extremes are guaranteed via correlation using standard Quality Control method.
2
TJ is calculated from the ambient temperature TA and power dissipation PD according to the following formulas:
ADP1148AR, ADP1148AR-3, ADP1148AR-5: TJ = TA + (PD × 110°C/W) ADP1148AN, ADP1148AN-3, ADP1148AN-5: TJ = TA + (PD × 70°C/W)
3
Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. The allowable operating frequency may be limited by power dissipation at high input voltages.
4
The ADP1148 version is tested with external feedback resistors setting the nominal output voltage to 3.3 V.
Specifications subject to change without notice.
OFF
CT = 390 pF, I
= 700 mA 4 5 6.2 µs
LOAD
ABSOLUTE MAXIMUM RATINGS
Input Supply Voltage (Pin 3) . . . . . . . . . . . . . –0.3 V to +20 V
Continuous Output Currents (Pins 1, 14) . . . . . . . . . . 50 mA
Sense Voltages (Pins 7, 8) . . . . . . . . . . . . . . . . –0.3 V to V
CC
Operating Temperature Range . . . . . . . . . . . . 0°C to +70°C
Extended Commercial Temperature Range . . –40°C to +85°C
Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 150°C
Storage Temperature Range . . . . . . . . . . . . –65°C to +150°C
Lead Temperature (Soldering, 10 sec) . . . . . . . . . . . . 300°C
REV. A
ORDERING GUIDE
Output Package Package
Model Voltage Description Option
ADP1148AN ADJ Plastic DIP N-14 ADP1148AR ADJ Small Outline Package SO-14 ADP1148AN-3.3 3.3 V Plastic DIP N-14 ADP1148AR-3.3 3.3 V Small Outline Package SO-14 ADP1148AN-5 5 V Plastic DIP N-14 ADP1148AR-5 5 V Small Outline Package SO-14
–3–
ADP1148, ADP1148-3.3, ADP1148-5
WARNING!
ESD SENSITIVE DEVICE
PIN FUNCTION DESCRIPTIONS
Pin # Mnemonic Function
1 P-Channel Drive High Current Gate Drive for Top P-Channel MOSFET. The voltage swing at Pin 4 is from V
ground. 2 NC No Connection. 3V 4C
5 Int V
IN T
CC
Input Voltage.
External Capacitor CT from Pin 4 to Ground Sets the Operating Frequency. The frequency is also
dependent on the ratio V
OUT/VIN
.
Internal Supply Voltage, Nominally 3.3 V. Must be decoupled to signal ground. Do not externally load
this pin. 6I
TH
Error Amplifier Decoupling Point. The current comparator threshold increases with the Pin 7 voltage. 7 Sense– Connects to internal resistive divider that sets the output voltage in ADP1148-3.3 and ADP1148-5
versions. Pin 7 is also the (–) input for the current comparator. 8 Sense+ The (+) Input for the Current Comparator. A built-in offset between Pins 7 and 8, in conjunction with
, sets the current trip threshold.
R
SENSE
9V
FB
For the ADP1148 adjustable version, Pin 9 serves as the feedback pin from an external resistive divider
used to set the output voltage. On ADP1148-3.3 and ADP1148-5 versions, this pin is not used. 10 Shutdown Taking Pin 10 of the ADP1148, ADP1148-3.3 or ADP1148-5 high holds both MOSFETs off. Must be
at ground potential for normal operation. 11 Signal GND Small Signal Ground. Must be routed separately from other grounds to the (–) terminal of C 12 Power GND Driver Power Ground. Connects to source of N-channel MOSFET and the (–) terminal of C 13 NC No Connection. 14 N-Channel Drive High Current Drive for bottom N-channel MOSFET. The voltage swing at Pin 13 is from ground to
VIN.
IN
OUT
IN
to
.
.
PIN CONFIGURATIONS
14-Lead Plastic DIP
14-Lead Plastic SO
P-DRIVE
SENSE(–)
1 2
NC
3
V
IN
ADP1148
4
C
TOP VIEW
T
(Not to Scale)
5
INT V
CC
6
I
TH
7
NC = NO CONNECT
*FIXED OUTPUT VERSIONS = SD1
N-DRIVE
14 13
NC
12
POWER GND
11
SIGNAL GND
10
SHUTDOWN
9
V
FB
8
SENSE(+)
*
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although the ADP1148, ADP1148-3.3, ADP1148-5 feature proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
–4–
REV. A
Typical Performance Characteristics–ADP1148, ADP1148-3.3, ADP1148-5
L = 50mH R
SENSE
= 0.02V
L = 25mH R
SENSE
= 0.02V
L = 50mH
R
SENSE
= 0.05V
(V
IN–VOUT
) VOLTAGE – V
1000
800
0
052341
600
400
200
C
OUT
mF
DV
OUT
– mV
V
IN
+40
+20
–60
04 166 8 10 12 14
0
–20
–40
FIGURE 1 CIRCUIT
I
LOAD
= 1A
I
LOAD
= 0.1A
V
SHUTDOWN
= 2V
INPUT VOLTAGE – V
SUPPLY CURRENT – mA
30
0
46 2081012141618
25
20
15
10
5
200
150
– mV
100
SENSE
R
50
0
0
123
MAXIMUM OUTPUT CURRENT – A
Figure 3. Selecting R mum Output Current
100
GATE CHARGE
95
90
EFFICIENCY/LOSS – %
85
80
0.01 0.03 3.00.1 0.3 1.0
I
Q
OUTPUT CURRENT – A
SENSE
5
4
vs. Maxi-
I2R
1000
800
600
400
VIN = 7V
CAPACITANCE – pF
200
0
0 300100 200
V
SENSE
V
= 12V
IN
FREQUENCY – kHz
= V
OUT
VIN = 10V
= 5V
Figure 4. Operating Frequency vs. Timing Capacitor Value
100
98 96 94 92 90 88 86
EFFICIENCY – %
84 82 80
0204 8 12 16
I
= 100mA
LOAD
FIGURE 1 CIRCUIT
INPUT VOLTAGE – V
I
LOAD
= 1A
Figure 5. Selecting Minimum Output Capacitor vs. (V
IN–VOUT
) and Inductor
Figure 6. Typical Efficiency Losses
60
40
20
– mV
0
OUT
DV
–20
–40
–60
0 0.5 2.51.0 1.5 2.0
Figure 9. Load Regulation
REV. A
FIGURE 1 CIRCUIT
VIN = 6V
VIN = 12V
LOAD CURRENT – A
Figure 7. Efficiency vs. Input Voltage
1.6
1.4
1.2
1.0
0.8
0.6
0.4
SUPPLY CURRENT – mA
0.2
0.0 46 20
ACTIVE MODE
SLEEP MODE
8 1012141618
INPUT VOLTAGE – V
Figure 10. DC Supply Current
–5–
Figure 8. ADP1148-5 Output Voltage Change vs. Input Voltage
Figure 11. Supply Current in Shutdown
OUTPUT VOLTAGE – V
OFF TIME – msec
80
30
0
0.3 0.5 5.01.0 1.5 2.0 2.5 3.0 3.3 3.5 4.0 4.5
70
40
20
10
60
50
5V
3.3V
ADP1148, ADP1148-3.3, ADP1148-5–Typical Performance Characteristics
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
NORMALIZED FREQUENCY
0.2
0.0 12
(VIN–V
08C
OUT
708C
) – V
258C
1246810
Figure 12. Operating Frequency vs. (V
IN–VOUT
SENSE VOLTAGE – mV
)
155
150
145
MAXIMUM THRESHOLD
140
135
130
125
30
25
20
15
10
5
GATE CHARGE CURRENT – mA
0
20 50 260
Qn+Qp = 100nC
Qn+Qp = 50nC
80 110 140 170 200 230
OPERATING FREQUENCY – kHz
Figure 13. Gate Charge Supply Current
Figure 14. Off Time vs. V
OUT
120
0
25 70
TEMPERATURE – 8C
Figure 15. Current Sense Threshold Voltage
100
85
–6–
REV. A
ADP1148, ADP1148-3.3, ADP1148-5
APPLICATIONS
The ADP1148 uses a current-mode, constant off-time structure to switch a pair of external complementary N- and P-channel MOSFETs. The operating frequency of the device is deter­mined by the value of the external capacitor connected to the
pin.
C
T
The output voltage is sensed by an internal voltage divider which is connected to the Sense(–) pin (ADP1148-3.3 and AD1148-5) or an external voltage divider returned to V
(ADP1148). A voltage
FB
comparator V, and a gain block G compare the values of the divided output voltage with a reference voltage of 1.25 V.
To maximize the efficiency, the ADP1148 automatically switches between two operational modes, power-saving and continuous. The Flip-Flop 1 is the main control element when the device is in its power-saving mode while the gain block is the main con­trol when the output voltage moves to continuous mode. During the continuous mode of the PMOS switch on-cycle, the current comparator C, monitors the voltage between Sense(–) and Sense(+). When the voltage level reaches the threshold level, the P drive output is switched to V MOSFET. The timing capacitor C
which turns off the P-channel
IN
is now able to discharge at
T
a rate determined by the off-time controller. The discharge current is made to be proportional to the value of the output voltage (measured at the Sense(–) pin) to model the inductor current which decays at a rate which is proportional to the out­put voltage. While the timing capacitor is discharging, the N drive output goes to V
, turning on the N-channel MOSFET.
IN
When the voltage level on the timing capacitor has discharged to the threshold voltage level V
, comparator T switches setting
TH1
Flip-Flop 1. This forces the N drive to go off and the P drive output low and subsequently turns the P-channel MOSFET on. The sequence is then repeated. As load current increases, the output voltage starts to reduce. This results in the output of the gain circuit increasing the level of the current comparator thresh­old, thus tracking the load current.
At very low load currents the power-saving sequence will be interrupted by the Set of Flip-Flop 2, by voltage comparator B, which also monitors the voltage across R
. When the load
SENSE
current decreases to half the designed inductor ripple current, the voltage across R
will reverse polarity. When this hap-
SENSE
pens, comparator B will set the Q-bar output of Flip-Flop 2, which will go to logic zero state and interrupt the cycle-by-cycle operation and inhibit the output FET-driver. The output of the power supply storage capacitor will slowly be drained by the load and the output voltage starts decreasing. When this decreased voltage exceeds the V
of comparator V, this in turn
OS
will reset Flip-Flop 2, and normal cycle-by-cycle operation will resume. If the load is very small, it will take a long time for Flip­Flop 2 to reset, and during that time the oscillator capacitor may discharge below V capacitor discharges below V
. At the point at which the timing
TH2
, comparator S trips causing the
TH2
internal sleep-bar to go low. The circuit is now in sleep mode and the N-channel Power MOSFET remains turned off. While the circuit remains in this mode, a significant amount of the circuit of the IC is turned off dropping the ground current from approximately 1.6 mA to a level of 160 µA. In this state the load current is supplied by the output capacitor. The sleep mode is also terminated by the reset of Flip-Flop 2.
To prevent both the external MOSFETs from ever being turned on simultaneously, feedback is incorporated to sense the state of the driver output pins.
Before the N drive output can go high, the P drive output must also be high. Likewise, the P drive output is unable to go low while the N drive output is high. By utilizing a constant off-time structure, the device operation is a function of the input voltage. To limit the effect of frequency variation as the device approaches dropout, the controller begins to increase the discharge current
drops below V
as V
IN
+1.5 V. While the device is in drop-
OUT
out, the P-channel MOSFET is on constantly.
R
Selection For Output Current
SENSE
The choice of R
is based on the required output current.
SENSE
The ADP1148 current comparator has a threshold range which extends from 0 mV to a maximum of 150 mV/R
SENSE
. The current comparator threshold sets the peak of the inductor cur­rent, yielding a maximum output current I
equal to the peak
MAX
value less half the peak-to-peak ripple current. The ADP1148 operates effectively with values of R 200 m. A graph for selecting R
SENSE
current is given in Figure 3. Solving for R
from 20 m to
SENSE
versus maximum output
and allowing a
SENSE
margin for variations in the ADP1148 and external component values yields:
= 100 mV/I
R
SENSE
The peak short circuit current, (I
has been chosen, I
R
SENSE
can be predicted from the fol-
SC(PK)
SC(PK)
MAX
) tracks I
MAX
. Once
lowing equation:
= 150 mV/R
I
SC(PK)
SENSE
The load current, below which power-saving mode commences (I
POWER-SAVING
) is determined by the offset in comparator B and the value of the inductor chosen. Comparator B is designed to have approximately 5 mV offset. This offset and the inductor can now be used to predict the power saving mode current as follows:
I
POWER-SAVING
~ 5 mV/R
The ADP1148 automatically extends t
SENSE
+ VO × t
during a short circuit
OFF
OFF
/2 L
to provide adequate time for the inductor current to decay be­tween switch cycles. The resulting ripple current causes the average short circuit current, I mately I
MAX
.
, to be lowered to approxi-
SC(AVG)
L and CT Selection for Operating Frequency
The ADP1148 uses a constant off-time architecture with t
OFF
determined by an external timing capacitor CT. Each time the P-channel MOSFET switch turns on, the voltage on C to approximately 3.3 V. During the off time, C a current which is proportional to V
. The voltage on CT is
OUT
is discharged by
T
is reset
T
analogous to the current in inductor L, which likewise decays at a rate proportional to V
. Therefore, the inductor value must
OUT
track the timing capacitor value. The value of C
is calculated from the preferred continuous
T
mode operating frequency:
= 1/2.6 × 104 × f
C
T
Assumes V
= 2 V
IN
A graph for selecting C
(Figure 1 circuit).
OUT
versus frequency including the effects
T
of input voltage is given in Figure 5.
*Component, voltage, current, etc., values are in SI-units (international standard)
unless otherwise indicated.
REV. A
–7–
ADP1148, ADP1148-3.3, ADP1148-5
As the operating frequency is increased, the gate charge losses will cause reduced efficiency (see Efficiency section). The full formula for operating frequency is given by:
f = ( 1 – V where t V
REG
= 1.3 × 104 × CT × V
OFF
is the desired output voltage (i.e., 5 V or 3.3 V), V
the measured output voltage. Thus, V Note that as V
reduces, the frequency also decreases. When
IN
OUT/VIN
REG/VOUT.
REG/VOUT
)/t
OFF
= 1 in regulation.
OUT
is
the input to output voltage differential drops below 1.5 V, the ADP1148 reduces t
. This prevents audible operation before the device goes into
C
T
by increasing the discharge current in
OFF
dropout. Once the frequency has been set by C
chosen to provide no more than 25 mV/R
, the inductor L must be
T
of peak-to-peak
SENSE
inductor ripple current. This is set by the equation:
25 mV
R
SENSE
V
OUT×tOFF
=
L
MIN
or
25 mV
× R
SENSE
Substituting for t
V
L
OFF
MIN
OUT×tOFF
=
from above gives the minimum required
inductor value of:
= 5.1 × 105 × R
L
MIN
SENSE
× CT × V
REG
As the inductor value increases above the minimum value, the ESR requirements for the output capacitor are relaxed at the expense of efficiency. If too small an inductor is used, the induc­tor current will decrease past zero and change polarity. A result of this occurrence will be that the ADP1148 may not be in power saving mode operation and efficiency will be significantly reduced at low currents.
Inductor Core
Once the minimum value for L is known, the selection of the inductor must be made. High efficiency converters -π generally cannot accommodate the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy (MPP), or Kool Mµ
®
cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses de­crease. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase.
Ferrite designs have very low core loss, so design goals can focus on copper loss and preventing saturation. Ferrite core material saturates “hard,” which causes the inductance to collapse abruptly when the peak design current is exceeded. This results in a sharp increase in inductor ripple current and subsequently output voltage ripple which can cause the power saving mode operation to be falsely triggered in the ADP1148. To prevent this action from occurring, do not allow the core to saturate!
Molypermalloy from Magnetics, Inc., is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manufacturer is Kool Mµ. Toroids are very space efficient, especially when you can use several layers of wire. Because they generally lack a bobbin, mounting is more difficult. Many new designs for surface mount
All trademarks are the property of their respective holders.
components are also available from Coiltronics which do not increase the component height significantly.
Power MOSFET
Two external power MOSFETs must be selected for use with the ADP1148, a P-channel MOSFET for the main switch, and an N-channel MOSFET for the synchronous switch. The main selection parameters for the power MOSFETs are the threshold voltage V
and on resistance R
GS(TH)
DS(ON)
.
The minimum input voltage dictates whether standard threshold or logic-level threshold MOSFETs must be used. For V standard threshold MOSFETs (V
is expected to drop below 8 V, logic-level threshold MOSFETs
V
IN
(V
< 2.5 V) are strongly recommended. When logic-level
GS(TH)
) < 4 V) may be used. If
GS(TH
> 8 V,
IN
MOSFETs are used, the ADP1148 supply voltage must be less than the absolute maximum V
rating for the MOSFETs (e.g.,
GS
>±8 V of IRF7304. The maximum output current I
determines the R
MAX
DS(ON)
requirement for the two power MOSFETs. When the ADP1148 is operating in continuous mode, the simplifying assumption can be made that one of the two MOSFETs is always conducting the average load current. The duty cycles for the MOSFET and diode are given by:
P-Channel Duty Cycle = V
N-Channel Duty Cycle = (VIN – V
From the duty cycle the required R
OUT/VIN
OUT
for each MOSFET
DS(ON)
)/V
IN
can be derived:
P-Ch
N-Ch
RDS(ON)
where P d
and PN are the allowable power dissipations and dp and
p
are the temperature dependency of R
N
= (VIN × PP)/[V
RDS(ON)
= (VIN × PN)/[(VIN – V
OUT
× I
OUT
DS(ON)
MAX
) × I
2
× (1 + dP)]
2
× (1+dN)]
MAX
. PP and PN will be determined by efficiency and/or thermal requirements (see Efficiency). (1+d) is generally given for a MOSFET in the form of a normalized R
vs. temperature curve, but d = 0.007/°C
DS(ON)
can be used as an approximation for low voltage MOSFETs. The Schottky diode D1 shown in Figure 1 conducts only during
the deadtime between the conduction of the two power MOSFETs. D1’s purpose is to prevent the body-diode of the N-channel MOSFET from turning on and storing charge during the dead time, which could cost as much as 1% in efficiency. D1 should be selected for forward voltage of less than 0.5 V when conducting I
CIN and C
MAX
Selection
OUT
.
In continuous mode, the source current of the P-channel MOSFET is a square wave of duty cycle V
OUT/VlN
. To prevent large voltage transients, a low ESR input capacitor sized for the maximum rms current must be used. The maximum rms ca­pacitor current is given by:
required I
C
IN
This formula has a maximum at V
/2. This simple worst case condition is commonly used for
I
OUT
RMS
~ [V
OUT(VIN
IN
V
= 2 V
OUT
OUT
0.5
)]
× I
, where I
MAX/VIN
RMS
=
design because even significant deviations do not offer much relief. Note that capacitor manufacturer’s ripple current ratings are often based on only 2000 hours of life. This makes it advis­able to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. Always consult the manufacturer if there is any question.
–8–
REV. A
ADP1148, ADP1148-3.3, ADP1148-5
An additional 0.1 µF – 1 µF ceramic bypass capacitor is advised
Pin 3 parallel with CIN. The selection of C
on V
IN
is driven
OUT
by the required effective series resistance (ESR). The ESR of
must be less than twice the value of R
C
OUT
SENSE
for proper
operation of the ADP1148:
required ESR < 2 R
C
OUT
SENSE.
Optimum efficiency is obtained by making the ESR equal to
. As the ESR is increased up to 2 R
R
SENSE
, the efficiency
SENSE
degrades by less than 1%. Manufacturers such as Sprague, and United Chemmicon should
be considered for high performance capacitors. The OS-CON semiconductor dielectric capacitor has the lowest ESR for its size, at a somewhat higher price. Once the ESR requirement for
has been met, the RMS current rating generally far ex-
C
OUT
ceeds the I
RIPPLE(P-P)
requirement.
In surface-mount applications multiple capacitors may have to be paralleled to meet the capacitance, ESR, or RMS current handling requirements of the application. Aluminum electrolytic and dry tantalum capacitors are both available in surface-mount configurations. In the case of tantalum, it is critical that the capacitors are surge tested for use in switching power supplies. Consult the manufacturer for other specific recommendations. The C
output filter capacitor has to be sized correctly to avoid
O
excessive ripple voltages at low frequencies. See Figure 5 for output capacitor selection.
Transient Response
The regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in dc (resistive) load current. When a load step occurs, V where ESR is the effective series resistance of C also begins to charge or discharge C adapts to the current change and returns V state value. During this recovery time V
shifts by an amount equal to D1
OUT
until the regulator loop
OUT
OUT
can be monitored
OUT
OUT. D1LOAD
to its steady-
LOAD
× ESR
,
for overshoot or ringing which would indicate a stability prob­lem. The external components on the I
pin shown in the
TH
Figure 1 circuit will prove adequate compensation for most applications.
A second, more severe transient is caused by switching in loads with large (>1 mF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with C ing a rapid drop in V
. No regulator can deliver enough cur-
OUT
OUT
, caus-
rent to prevent this problem if the load switch resistance is low and it is driven quickly. The only solution is to limit the inrush current to these capacitors below the current limit of the circuit.
Efficiency
The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most im­provement. Percent efficiency can be expressed as:
% Efficiency = 100% - (L1 + L2 + L3 +. . . )
where L1, L2, etc. are the individual losses as a percentage of input power. (For high efficiency circuits only small errors are incurred by expressing losses as a percentage of output power.)
Although all dissipative elements in the circuit produce losses, three main sources usually account for most of the losses in ADP1148 circuits:
1) ADP1148 dc bias current,
2) MOSFET gate charge currents,
2
× R losses.
3) I
1) The dc supply current is the current which flows into V 3 less the gate charge current. For V
= 10 V the ADP1148
IN
IN
Pin
dc supply current is 160 µA for no load, and increases pro- portionally with load up to a constant 1.6 mA after the ADP1148 has entered continuous mode. Because the dc bias current is drawn from V input voltage. For V
, the resulting loss increases with
IN
= 10 V the dc bias losses are generally
IN
less than 1% for load currents over 30 mA. However, at very low load currents the dc bias current accounts for nearly all of the loss.
2) MOSFET gate charge currents result from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge dQ moves from V a current out of V
IN
dc supply current. In continuous mode, I
). The typical gate charge for a 100 m N-channel power
Q
N
to ground. The resulting dQ/dt is
IN
which is typically much larger than the
GATECHG
= f (QP +
MOSFET is 25 nC and for the P-channel about twice that value. This results in I
GATECHG
= 7.5 mA in 100 kHz continu-
ous operation for a 2% to 3% typical midcurrent loss with
= 10 V.
V
IN
Note that the gate charge loss increases directly with both input voltage and operating frequency. This is the principal reason why the highest efficiency circuits operate at moderate frequencies. Furthermore, it argues against using a larger MOSFET than necessary to control I
2
× R losses are easily predicted from the dc resistances of
3) I
2
× R losses.
the MOSFET, inductor, and current shunt. In continuous mode the average output current flows through L and
, but is “chopped” between the P-channel and N-
R
SENSE
channel MOSFETs. If the two MOSFETs have about the same R summed with the resistances of L and R losses. For example, if each R and R This results in losses ranging from 3% to 10% as the output current increases from 0.5 A to 2 A. I
, the resistance of one MOSFET can be simply
DS(ON)
= 100 m, RL = 150 m,
= 50 m, then the total resistance is 300 mΩ .
SENSE
DS(ON)
to obtain I2 × R
SENSE
2
× R losses cause the
efficiency to roll-off at high output currents.
Figure 6 shows how the efficiency losses in a typical ADP1148 regulator. The gate charge loss is responsible for the majority of the efficiency lost in the midcurrent region. If power saving mode operation was not employed at low currents, the gate charge loss alone would cause the efficiency to drop to unac­ceptable levels. With power saving mode operation, the dc supply current represents the lone (and unavoidable) loss component which continues to become a higher percentage as output cur­rent is reduced. As expected, the I load currents. Other losses including C
2
× R losses dominate at high
IN
and C
ESR dissi-
OUT
pative losses, MOSFET switching losses, Schottky conduction losses during deadtime and inductor core losses, generally account for less than 2% total additional loss.
REV. A
–9–
ADP1148, ADP1148-3.3, ADP1148-5
ADP1148
INT V
CC
C
T
5
4
VN2222LL
*FROM CROWBAR
DETECT CIRCUIT
*ACTIVE WHEN V
GATE
= VIN
OFF WHEN V
GATE
= GROUND
Design Example
As a design example, assume V I
MAX
ately be calculated:
Assume that the MOSFET dissipations are to be limited to P
N
If T 50°C/W, then the junction temperatures will be 63°C and d
= 0.007 × (63–25) = 0.27.
d
P
The required R
The P-channel requirement can be met by a IRF7204. The N-channel requirement can be met by a IRF7404. Note that the most stringent requirement for the N-channel MOSFET is with V circuit, the worst case N-channel MOSFET dissipation rises to:
With the 50 m sense resistor I ing the N-channel dissipation to 0.45 W at die temperature of 73°C.
C
IN
ture, and C efficiency.
Now allow V voltages, the operating frequency will decrease and the P­channel will be conducting most of the time causing the power dissipation to increase. At V to:
f
MIN =
and the P-channel power dissipation increases to:
This last step is needed to ensure the maximum temperature of the P-channel MOSFET is not exceeded.
ADP1148 Adjustable Applications
When an output voltage other than 3.3 V or 5 V is required, the ADP1148 adjustable version is used with an external resistive divider from V mined by:
To prevent a stray pickup, a 100 pF capacitor is suggested across R1 located close to the ADP1148.
Auxiliary Windings
The ADP1148 synchronous switch removes the normal limita­tion that power must be drawn from the inductor primary wind­ing in order to extract power from auxiliary windings. With synchronous switching, auxiliary outputs may be loaded without regard to the primary output load, providing that the loop re­mains in continuous mode operation.
= 2 A, and f = 200 kHz, R
R
SENSE
t
= (1/200 kHz) × [1 – (5/12)] = 2.92 µs
OFF
= 2.92 µs/(1.3 × 104) = 220 pF
C
T
5
L min = 5.1 × 10
× 50 E-3 × 220 pF × 5 V = 28 µH
IN
SENSE
= 100 mV/2 = 50 m
= 12 V (nominal), V
. CT, and L can immedi-
OUT
= 5 V,
= 2PP = 250 mW.
= 50°C and the thermal resistance of each MOSFET is
A
for each MOSFET can now be calculated:
DS(ON)
P-Ch R
N-Ch R
= 0 (i.e., short circuit). During a continuous short
OUT
= 12 × 0.25/5 × 2 × 1.27 = 120 m
DS(ON)
= 12 × 0.25/7 × 2 × 1.27 = 85 m
DS(ON)
SC(AVG)
2
× R
× (1 + dN)
DS(ON)
= 2 A will result, increas-
SC(AVG)
~ I
P
N
=
P
will require an rms current rating of at least 1 A at tempera-
will require an ESR of 50 m for optimum
OUT
to drop to its minimum value. At lower input
IN
= 7 V, the frequency shifts
IN(MIN)
(1 – V
= (120 mΩ) (2 A)2 (1.27) 5 V/7 V = 435 mW
P
P
OUT
)/t
OUT/VIN
= (1/2.92 µs) × (1 – 5/7) = 98 kHz
OFF
to VFB Pin 9. The regulated voltage is deter-
= 1.25 (1 + R2/R1)
V
OUT
–10–
Output Crowbar
An added feature to using an N-channel MOSFET as the syn­chronous switch is the ability to crowbar the output with the same MOSFET. Pulling the timing cap C
pin above 1.5 V
T
when the output voltage is greater than the desired regulated value will turn “on” the N-channel MOSFET and turn “off” the P-channel MOSFET.
A fault condition such as an external short between V
, or an internal short of the P-channel device which causes
V
OUT
IN
and
the output voltage to go above a maximum allowable value can be detected by external circuity. Turning on the N-channel MOSFET when this fault is detected will cause large currents to flow and blow the system fuse.
The N-channel MOSFET needs to be sized so it will safely handle this over current condition. The typical delay from pull­ing the C
pin high and the N drive, Pin 14 going high is 250 ns.
T
Note: under shutdown conditions, the N-channel MOSFET is held OFF and pulling the C
pin high will not cause the
T
N-channel MOSFET to crowbar the output. A simple N-channel FET can be used as an interface between
the overvoltage detect circuitry and the ADP1148 as shown in Figure 16.
Figure 16. Output Crowbar Interface
Troubleshooting
Since efficiency is critical to ADP1148 applications, it is very important to verify that the circuit is functioning correctly in both continuous and power saving mode operation. The wave­form to monitor is the voltage on the timing capacitor
pin.
C
T
In continuous mode (I on the C
pin should be a sawtooth with a 0.9 V p-p swing. This
T
LOAD
> I
POWER SAVING MODE
), the voltage
voltage should never dip below 2 V as shown in Figure 17a. When load currents are low (I
LOAD
< I
POWER SAVING MODE),
saving mode operation occurs. The voltage on the C
power
pin now
T
falls to ground for periods of time as shown in Figure 17b. If the
pin is observed falling to ground at high output currents, it
C
T
indicates poor decoupling or improper grounding. Refer to the Board Layout list.
3.3V
(A) CONTINOUS MODE OPERATION
(B) POWER-SAVING MODE
0V
3.3V
0V
Figure 17. CT Waveforms
REV. A
ADP1148, ADP1148-3.3, ADP1148-5
Board Layout
When laying out the printed circuit board, the following check list should be used to ensure proper operation of the ADP1148. These items are also illustrated graphically in the layout diagram of Figure 18. Check the following in your layout:
1) Are the signal and power grounds segregated? The ADP1148 SIGNAL GND (Pin 11) must return to the (–) plate of C
OUT
. The power ground returns to the source of the N-channel MOSFET, anode of the Schottky diode, and (–) plate of C
,
IN
which should have as short lead lengths as possible.
2) Does the ADP1148 SENSE(–), (Pin 7), connect to a point close to R
and the (+) plate Of C
SENSE
? In adjustable
OUT
versions the resistive divider R1, R2 must be connected be­tween the (+) plate of C
and signal ground.
OUT
3) Are the SENSE(–) and SENSE(+) leads routed together with minimum PC trace spacing? The 1000 pF capacitor between Pins 7 and 8 should be as close as possible to the ADP1148.
P-CHANNEL
1
P-DRIVE
2
NC
1mF
C
T
10nF
3300pF
1kV
3
V
4
C
5
INT V
6
I
7
SENSE(–)
IN
T
CC
TH
ADP1148
POWER GND
SIGNAL GND
SHUTDOWN
SENSE(+)
N-DRIVE
V
NC
14 13
12
11
10
9
FB
8
4) Does the (+) plate of C
connect to the source of the
IN
P-channel MOSFET as closely as possible? This capacitor provides the ac current to the P-channel MOSFET.
5) Is the input decoupling capacitor (1 µF) connected closely between V
(Pin 3) and POWER GND (Pin 12)? This
IN
capacitor carries the MOSFET driver peak currents.
6) Is INTV
(Pin 5) decoupled with a 10 nF capacitor to
CC
signal ground?
7) Is the SHUTDOWN (Pin 10) actively pulled to ground during normal operation? The Shutdown pin is high imped­ance and must not be allowed to float.
To prevent noise spikes from erroneously tripping the current comparator, a 1000 pF capacitor is needed across Sense(–) and Sense(+).
C
D1
N-CHANNEL
IN
R1
R2
C
OUT
L
R
SENSE
V
IN
V
OUT
REV. A
1000pF
NC = NO CONNECT
R1, R2 OUTPUT DIVIDER REQUIRED FOR ADJUSTABLE VERSION ONLY.
Figure 18. ADP1148 Layout Diagram (See Board Layout)
–11–
ADP1148, ADP1148-3.3, ADP1148-5
IRF7204
D1
10BQ040
IRF7403
V
IN
4V TO 18V
C 100mF
20V
IN
N-DRIVE
NC
V
14 13
12
11
10
9
FB
8
1000pF
50mH
*L
**R
SENSE
0.1V
300pF
1
P-DRIVE
2
1mF
C
T
10nF
C
C
3300pF
R
C
1kV
NC
ADP1148-3.3
3
V
4
C
5
INT V
6
I
TH
7
SENSE(–)
IN
T
POWER GND
SIGNAL GND
SHUTDOWN
CC
NC = NO CONNECT
*COILTRONICS CTX50-2-MP **KRL SP-1/2-A1-0R100J
SENSE(+)
Figure 19. ADP1148 Low Dropout, 3.3 V/1 A High Efficiency Regulator
V
IN
4V TO 9V
560pF
IRF7204
1
P-DRIVE
2
ADP1148
1mF
C
T
10nF
C
C
6800pF
R
C
1kV
NC
3
V
IN
4
C
T
5
INT V
6
I
TH
7
SENSE(–)
POWER GND
SIGNAL GND
SHUTDOWN
CC
NC = NO CONNECT *COILTRONICS CTX50-2-MP **KRL SL-1-C1-0R05J
SENSE(+)
N-DRIVE
NC
V
14
13
12
11
10
9
FB
8
50mH
1000pF
D1
10BQ015
IRF7403
*L
25kV
200pF
1%
**R
SENSE
0.05V
75kV 1%
Figure 20. 4 V to 9 V Input Voltage to –5 V/1.4 A Regulator
C
OUT
220mF 10V 3 2 AVX
C
IN
220mF 20V
V
OUT
3.3V/1A
V
OUT
–5V/1.4A
C
OUT
220mF 3 2 10V
–12–
REV. A
ADP1148, ADP1148-3.3, ADP1148-5
V
IN
5.2V TO 14V
C
IRF7204
D1
10BQ040
IRF7403
IN
100mF 20V
N-DRIVE
NC
V
14 13
*L
50mH
12
11
R1B
10
9
FB
8
**R
1000pF
0.05V
100pF
SENSE
R1A 33kV 1%
43kV 1%
R2 56kV 1%
390pF
1
P-DRIVE
2
ADP1148
1mF
C
T
10nF
C
C
3300pF
R
1kV
NC
3
V
IN
4
C
T
5
INT V
6
I
TH
7
SENSE(–)
C
POWER GND
SIGNAL GND
SHUTDOWN
CC
SENSE(+)
NC = NO CONNECT *COILTRONICS CTX50-2-MP **KRL SL-1-C1-0R050J
Figure 21. Logic Selectable 5 V/1 A or 3.3 V/2 A High Efficiency Regulator
VN2222LL
0V: V 5V: V
C
OUT
220mF 10V 3 2 OS-CON
V
3.3V/2A OR 5V/2A
OUT
OUT OUT
= 3.3V = 5V
REV. A
–13–
ADP1148, ADP1148-3.3, ADP1148-5
OUTLINE DIMENSIONS
Dimensions shown in inches and (mm).
0.795 (20.19)
0.725 (18.42)
14
17
PIN 1
0.210 (5.33) MAX
0.160 (4.06)
0.115 (2.93)
0.022 (0.558)
0.014 (0.356)
0.3444 (8.75)
0.3367 (8.55)
14-Lead Plastic DIP
(N-14)
8
0.280 (7.11)
0.240 (6.10)
0.060 (1.52)
0.015 (0.38)
0.130 (3.30) MIN
0.100 (2.54)
BSC
0.070 (1.77)
0.045 (1.15)
SEATING PLANE
14-Lead Plastic SO
(SO-14)
0.325 (8.25)
0.300 (7.62)
0.015 (0.381)
0.008 (0.204)
0.195 (4.95)
0.115 (2.93)
0.1574 (4.00)
0.1497 (3.80)
0.0098 (0.25)
0.0040 (0.10)
SEATING
PLANE
14 8
PIN 1
0.0500
0.0192 (0.49)
(1.27)
0.0138 (0.35)
BSC
0.2440 (6.20)
71
0.2284 (5.80)
0.0688 (1.75)
0.0532 (1.35)
0.0099 (0.25)
0.0075 (0.19)
0.0196 (0.50)
0.0099 (0.25)
8° 0°
0.0500 (1.27)
0.0160 (0.41)
x 45°
–14–
REV. A
–15–
C2219a–2–12/97
–16–
PRINTED IN U.S.A.
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