Analog Devices ADDC02803SC, ADDC02805SA Datasheet

+V
OUT
RETURN
+ SENSE
ADJUST STATUS
V
INHIBIT
SYNC
I
SHARE
TEMP
–V
IN
+V
IN
FIXED
FREQUENCY
DUAL INTERLEAVED POWER TRAIN
– SENSE
RETURN
RETURN
+V
OUT
+V
OUT
OUTPUT
FILTER
OUTPUT SIDE
CONTROL
CIRCUIT
INPUT SIDE
CONTROL
CIRCUIT
EMI FILTER
ADDC02803SC
ADDC02805SA
28 V/66 W/100 W DC/DC Converters
a
FEATURES 28 V dc Input, 5 V dc @ 20 A, 100 W Output
(ADDC02805SA)
28 V dc Input, 3.3 V dc @ 20 A, 66 W Output
(ADDC02803SC) Integral EMI Filter Designed to Meet MIL-STD-461D Low Weight: 80 Grams NAVMAT Derated Many Protection and System Features
APPLICATIONS Commercial and Military Airborne Electronics Missile Electronics Space-Based Antennae and Vehicles Mobile/Portable Ground Equipment Distributed Power Architecture for Active Array Radar
GENERAL DESCRIPTION
The ADDC02803SC and ADDC02805SA hybrid dc/dc con­verters with integral EMI filters offer the highest power density of any dc/dc converter with their features and in their power range available today. The converters with integral EMI filters are fixed frequency, 1 MHz square wave switching dc/dc power supplies. They are not variable frequency resonant converters. In addition to many protection features, these converters have system level features that allow them to be used as components in larger systems as well as stand-alone power supplies. The units are designed for high reliability and high performance applications where saving space and/or weight are critical.
The ADDC02803SC and ADDC02805SA are available in three screening grades; all grades use a hermetically sealed, molybdenum based hybrid package. Three screening levels are available, including military SMD.
with Integral EMI Filter
ADDC02803SC/ADDC02805SA
FUNCTIONAL BLOCK DIAGRAM
PRODUCT HIGHLIGHTS
1. Up to 60 W/cubic inch power density with an integral EMI filter designed to meet all applicable requirements in MIL­STD-461D when installed in a typical system setup.
2. Light weight: 80 grams
3. Operational and survivable over a wide range of input condi­tions: 16 V–50 V dc; survives low line, high line and positive and negative transients. See section entitled: Input Voltage Range.
4. High reliability; NAVMAT derated
5. Protection features include: Output Overvoltage Protection Output Short Circuit Current Protection Thermal Monitor/Shutdown Input Overvoltage Shutdown Input Transient Protection
6. System level features include: Current Sharing for Parallel Operation Inhibit Control
Output Status Signal Synchronization for Multiple Units Input Referenced Auxiliary Voltage Supply
REV. A
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 781/329-4700 World Wide Web Site: http://www.analog.com Fax: 781/326-8703 © Analog Devices, Inc., 1998
ADDC02803SC/ADDC02805SA–SPECIFICATIONS
ELECTRICAL CHARACTERISTICS
(TC = +25C, VIN = 28 V dc 0.5 V dc, unless otherwise noted; full temperature range is
–55C to +90C; all temperatures are case and TC is the temperature measured at the center of the package bottom.)
Parameter Temp Level Conditions Min Typ Max Min Typ Max Units
INPUT CHARACTERISTICS
Steady State Operating Input Voltage Range Abnormal Operating Input Voltage Range
(Per MIL-STD-704D)
1
Input Overvoltage Shutdown +25°C I 50 52.5 55 50 52.5 55 V No Load Input Current +25°C I 90 90 mA Disabled Input Current Full VI 0.85 2.0 0.85 2.0 mA
OUTPUT CHARACTERISTICS
Output Voltage (V
) +25°CI I
O
2, 3
Line Regulation +25°CV I Load Regulation +25°CV V Output Ripple/Noise Output Current (I
4
) Full VI VIN = 18 V to 40 V dc 2 21.2 2 20 A
O
Output Overvoltage Protection +25°CV I Output Current Limit +25°CV V Output Short Circuit Current +25°C I 39 35 A
ISOLATION CHARACTERISTICS
Isolation Resistance +25°C I Input to Output or Any Pin to Case at 500 V dc 100 100 M
DYNAMIC CHARACTERISTICS
4
Output Voltage Deviation Due to
Step Change in Load +25°CV I
Response Time Due to Step Change in Load +25°CV I
Soft Start Turn-On Time
5
THERMAL CHARACTERISTICS
Efficiency +25°CI I
Hottest Junction Temperature
6
CONTROL CHARACTERISTICS
Clock Frequency Full VI I ADJUST (Pin 3) V ADJ +25°C I 1.26 1.32 1.38 1.92 2.04 2.10 V STATUS (Pin 4)
V
OH
V
OL
(Pin 5)
V
AUX
(nom) +25°CI I
V
O
INHIBIT (Pin 6)
V
IL
I
IL
(Open Circuit) +25°C I 15 15 V
V
I
SYNC (Pin 7)
V
IH
I
IH
I
SHARE
7
(Pin 8) +25°CI I
TEMP (Pin 9) +25°C V 3.90 3.90 V
NOTES
1
50 V dc upper limit rated for transient condition of up to 50 ms. 16 V dc lower limit rated for continuous operation during emergency condition. Steady state and abnormal input voltage range require source impedance sufficient to insure input stability at low line. See sections entitled System Instability Considerations and Input Voltage Range.
2
Measured at the remote sense points.
3
Unit regulates output voltage to zero load.
4
C
= 0.
LOAD
5
Output is fully loaded into a constant resistive load.
6
Refer to section entitled Thermal Characteristics for more information.
7
Unit has internal pull-down; refer to section entitled Pin 7 (SYNC).
Specifications subject to change without notice.
Case Test ADDC02803SC ADDC02805SA
1
Full VI IO = 2 A to 20 A 18 28 40 18 28 40 V
Full VI IO = 2 A to 16 A 16 50 16 50 V
= 2 A to 20 A, VIN = 18 V to 40 V dc 3.26 3.30 3.34 5.00 5.025 5.05 V
O
Full VI I Full VI I
+25°CI I
+25°CI I
Max VI I Min VI I +25°CI I Max VI I Min VI I
= 2 A to 20 A, VIN = 18 V to 40 V dc 3.2 3.4 4.925 5.125 V
O
= 2 A to 16 A, VIN = 16 V to 50 V dc 3.2 3.4 4.925 5.125 V
O
= 20 A, VIN = 18 V to 40 V dc 1 1 mV
O
= 28 V dc, IO = 2 A to 20 A 1 1 mV
IN
= 20 A, 5 kHz – 2 MHz BW 15 35 15 50 mV p-p
O
= 20 A, Open Remote Sense Connection 145 125 % VO Nom
O
= 90% V
O
= 10 A to 20 A or 20 A to 10 A di/dt = 0.5 A/µs 350 500 mV
O
= 10 A to 20 A or 20 A to 10 A, di/dt = 0.5 A/µs, 135 125 µs
O
Time for V
= 20 A, From Inhibit High to Status High 1 4 7 20 ms
O
= 12 A 75 79 77 80 %
O
= 12 A 75 77 %
O
= 12 A 72 75 %
O
= 20 A 74 77 77 79 %
O
= 20 A 74 77 %
O
= 20 A 73 75 %
O
Nom 130 % IO max
OUT
to Return within 2% of Final Value
OUT
+90°CV IO = 20 A 110 110 °C
= 2 A 0.85 0.99 0.85 0.99 MHz
O
+25°CI IOH = 400 µA 2.4 4.0 2.4 4.0 V +25°CI I
= 1 mA 0.15 0.7 0.15 0.7 V
OL
= 5 mA, Load Current = 20 A 13.2 13.7 14.2 14.3 14.7 15.3 V
AUX
+25°C I 0.5 0.5 V +25°CI V
= 0.5 V 1.2 1.2 mA
IL
+25°C I 4.0 4.0 V +25°CI VIH = 7.0 V 175 175 µA
= 20 A 2.62 2.72 2.82 2.75 2.82 2.95 V
O
–2–
REV. A
ADDC02803SC/ADDC02805SA
WARNING!
ESD SENSITIVE DEVICE
ABSOLUTE MAXIMUM RATINGS*
INHIBIT . . . . . . . . . . . . . . . . . . . . . . . . . . 50 V dc, –0.5 V dc
SYNC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 V dc, –0.5 V dc
I
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 V dc, –0.5 V dc
SHARE
TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 V dc, –0.3 V dc
Common-Mode Voltage, Input to Output . . . . . . . . . 500 V dc
Lead Soldering Temp (10 sec) . . . . . . . . . . . . . . . . . . . +300°C
Storage Temperature . . . . . . . . . . . . . . . . . . –65°C to +150°C
Maximum Junction Temperature . . . . . . . . . . . . . . . . +150°C
Maximum Case Operating Temperature . . . . . . . . . . . +125°C
*Absolute maximum ratings are limiting values, to be applied individually, and
beyond which the serviceability of the circuit may be impaired. Functional operability under any of these conditions is not necessarily implied. Exposure of absolute maximum rating conditions for extended periods of time may affect device reliability.
ORDERING INFORMATION
Operating Temperature
Device Range (Case) Description
ADDC02803SCKV –40°C to +85°C Hermetic Package ADDC02803SCTV –55°C to +90°C Hermetic Package
5962-9760101HXC
(ADDC2803SCTV/QMLH) –55°C to +125°C Hermetic Package ADDC02805SAKV –40°C to +85°C Hermetic Package
ADDC02805SATV –55°C to +90°C Hermetic Package
5962-9570701HXC
(ADDC2805SATV/QMLH) –55°C to +125°C Hermetic Package
EXPLANATION OF TEST LEVELS
Test Level
I 100% production tested.
II – 100% production tested at +25°C, and sample tested at
specified temperatures.
III – Sample tested only.
IV – Parameter is guaranteed by design and characterization
testing.
V – Parameter is a typical value only.
VI – All devices are 100% production tested at +25°C. 100%
production tested at temperature extremes for military temperature devices; guaranteed by design and charac­terization testing for industrial devices.
PIN DESCRIPTIONS
Pin No. Name Function
1 –SENSE Feedback loop connection for remote sensing
output voltage. Must always be connected to output return for proper operation.
2 +SENSE Feedback loop connection for remote sensing
output voltage. Must always be connected to
for proper operation.
+V
OUT
3 ADJUST Adjusts output voltage setpoint.
4 STATUS Indicates output voltage is within ±5% of
nominal. Active high referenced to –SENSE (Pin 1).
5V
AUX
Low level dc auxiliary voltage supply refer­enced to input return (Pin 10).
6 INHIBIT Power Supply Inhibit. Active low and refer-
enced to input return (Pin 10).
7 SYNC Clock synchronization input for multiple
units; referenced to input return (Pin 10).
8I
SHARE
Current share pin which allows paralleled
units to share current typically within ±5% at
full load; referenced to input return (Pin 10).
9 TEMP Case temperature indicator and temperature
shutdown override; referenced to input return
(Pin 10). 10 –V 11 +V 12 +V
IN
IN
OUT
Input Return.
+28 V Nominal Input Bus.
+5 V dc Output (ADDC02805SA).
+3.3 V dc Output (ADDC02803SC). 13 +V
OUT
+5 V dc Output (ADDC02805SA).
+3.3 V dc Output (ADDC02803SC). 14 +V
OUT
+5 V dc Output (ADDC02805SA).
+3.3 V dc Output (ADDC02803SC). 15 RETURN Output Return. 16 RETURN Output Return. 17 RETURN Output Return.
PIN CONFIGURATION
1
17
11
CAUTION
ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality.
REV. A
–3–
TOP
VIEW
12
64
57010 15 20 25 30 35 40 45 50 55 60 65
OUTPUT POWER – WATTS
ADDC02803SC/ADDC02805SA–Typical Performance Curves
82
80
28V
16.0
15.5
78
76
74
EFFICIENCY – %
72
70
68
10 10020 30 40 50 60 70 80 90
40V
OUTPUT POWER – Watts
18V
VIN = 28V
= 5V
V
O
= +258C
T
C
Figure 1. Efficiency vs. Line and Load at +25°C (ADDC02805SA)
80
78
76
74
72
70
68
18V
28V
40V
15.0
14.5
14.0
INPUT VOLTAGE – V
13.5
13.0 30 5535 40 45 50
ADDC02803SC
ADDC02805SA
60 65 70 80 90 100
MAXIMUM POWER OUTPUT – Watts
Figure 4. Low Line Dropout vs. Load at +90°C Case Temperature
5.100
5.050
5.000
OUT
V
4.950
66
64
57010 15 20 25 30 35
OUTPUT POWER – Watts
40 45 50 55 60 65
Figure 2. Efficiency vs. Line and Load at +25°C (ADDC02803SC)
81
80
79
78
EFFICIENCY – %
77
76
75
–55
ADDC02805SA
ADDC02803SC
–35 –15 5 25 45 65
T
CASE
– 8C
85
Figure 3. Efficiency vs. Case Temperature (°C) (at Nominal V
, 75% Max Load)
IN
4.900 –55 125–35 –15 5 25 45 65 85 105
T
CASE
Figure 5. Output Voltage vs. Case Temperature (°C) (ADDC02805SA)
3.340
3.320
3.300
OUT
V
3.280
3.260 –55 75–45 –35 –25 –15 –5 5 15 25 35 45 55 65
T
CASE
85 95
Figure 6. Output Voltage vs. Case Temperature (°C) (ADDC02803SC)
–4–
REV. A
ADDC02803SC/ADDC02805SA
FREQUENCY – Hz
0
–10
–90
10 50k100 1k 10k
–40
–60
–70
–80
–20
–30
–50
–100
|AS| – dB
100
10V
90
1V
10
0%
V
V
INHIBIT
O
2ms
Figure 7. Output Voltage Transient During Turn-On with Minimum Load Displaying Soft Start When Supply Is Enabled (ADDC02805SA)
100
1V
90
5V
10
0%
V
INHIBIT
V
O
0.2ms
50mV
10A
100
90
10
0%
50mV
I
O
V
O
50ms
Figure 10. Output Voltage Transient Response to a 10 A to 20 A Step Change in Load with Zero Load Capacitance (ADDC02803SC)
Figure 8. Output Voltage Transient During Turn-On with Minimum Load Displaying Soft Start When Supply Is Enabled (ADDC02803SC)
100
100mV
90
Figure 9. Output Voltage Transient Response to a 10 A to 20 A Step Change in Load with Zero Load Capacitance (ADDC02805SA)
REV. A
10
0%
10A
Figure 11. Audio Susceptibility (Magnitude of V
OUT/VIN
)
(ADDC02805SA)
0 –10
–20
–30
V
O
I
O
50ms
–40
–50
AS – dB
–60
–70
–80
–90
–100
10 50k100 1k 10k
FREQUENCY – Hz
Figure 12. Audio Susceptibility (Magnitude of V
OUT/VIN
)
(ADDC02803SC)
–5–
ADDC02803SC/ADDC02805SA
10
VIN = 28V
VIN = 18V
1
zV
IN
zZ
0.1 VIN = 28V
VIN = 18V
0.01
0.01 1000.1 1 10 FREQUENCY – kHz
Figure 13. Incremental Input Impedance (Magnitude) (ADDC02805SA)
10
VIN = 28V
1
100
10
V
– m
OUT
Z
1
0.1 10 100k100 1k 10k
FREQUENCY – Hz
Figure 16. Incremental Output Impedance (Magnitude) (ADDC02803SC)
1mV
V
IN
Z
0.1
0.01 10 100k100 1k 10k
FREQUENCY – Hz
VIN = 18V
Figure 14. Incremental Input Impedance (Magnitude) (ADDC02803SC)
100
10
z – mV
OUT
zZ
1
0.1
0.01 1000.1 1 10 FREQUENCY – kHz
Figure 15. Incremental Output Impedance (Magnitude) (ADDC02805SA)
Volts
100mV
2.00 MHz/DIV
Figure 17. Output Voltage Ripple Spectrum
(ADDC02803SC)
1mV
Volts
100mV
2.00 MHz/DIV
Figure 18. Output Voltage Ripple Spectrum
(ADDC02805SA)
–6–
REV. A
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