Amtrol WX-205, WX-102PS, WX-110PS, WX-200PS, WX-202PS Installation & Operation Instructions

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WELL-X-TROL
®
RESIDENTIAL PRE-PRESSURIZED WELL TANKS
INSTALLATION & OPERATION INSTRUCTIONS
Models WX-101 through WX-350
NOTE: Inspect for shipping damage and notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal
injury and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a qualified professional immediately. Current copies of the Product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
READ CAREFULLY THE PRODUCT
INSTALLATION & OPERATION INSTRUCTIONS. FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS PRODUCT MUST BE INSTALLED BY A LICENSED PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS. IN THE ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE, AS APPLICABLE. EXPLOSION OR RUPTURE HAZARD. THE WELL TANK MUST BE OPERATED SO THAT THE PRESSURE DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE.
EXPLOSION HAZARD. Failure to follow the
instructions in the product manual can cause a rupture or explosion; possibly causing serious or fatal injury, leaking or flooding and/or property damage.
Use only with a potable water system. Do not
operate in a setting with freezing temperatures or where the temperature can exceed 130°F and do not exceed the maximum working pressure specified for this Product in the Manual. Mount vertically only.
Chlorine & Aggressive Water: The water quality
can significantly influence the life of this Product. You should test for corrosive elements, acidity, total solids and other relevant contaminants, including chlorine and treat your water appropriately to insure satisfactory performance and prevent premature failure.
causing serious or fatal injury, leaking or flooding and/or property damage. To minimize risk, a licensed professional must install and periodically inspect and service the Product. A drip pan connected to an adequate drain must be installed if leaking or flooding could cause property damage. Do not locate in an area where leakage of the tank or connections could cause property damage to the area adjacent to the appliance or to lower floors of the structure.
local code requirement or maximum working pressure designated in the Product Manual, whichever is less. Do not expose Product to freezing temperatures or temperatures in excess of 130°F. Do not adjust the pre­charge or re-pressurize this Product except for any adjustments required at the time of initial installation, especially if Product is corroded, damaged or has diminished integrity. Adjustments to pre-charge must be done at ambient temperature only. Failure to properly size the Product or follow these instructions may result in excessive strain on the system, lead to Product failure, serious or fatal personal injury, leakage and/or property damage.
cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
This Product, like most Products under pressure, may over time corrode, weaken and burst or explode,
EXPLOSION OR RUPTURE HAZARD A relief valve must be installed to prevent pressure in excess of
This product can expose you to chemicals including
lead, which is known to the State of California to
PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY
IMPORTANT GENERAL SAFETY INFORMATION -
ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS.
DANGER! EXPLOSION HAZARD. WHEN THE
CHANGE TO A HIGHER PRE-CHARGE PRESSURE IS NECESSARY DUE TO A REQUIRED CHANGE IN THE PRESSURE SWITCH SETTING, FAILURE TO FOLLOW INSTRUCTIONS BELOW CAN CAUSE A RUPTURE OR EXPLOSION, POSSIBLY CAUSING SERIOUS OR FATAL PERSONAL INJURY, AND/OR PROPERTY DAMAGE.
 •DONOT ADJUST OR ADD PRESSURE IFTHERE HAS BEENA
LOSS OF AIR.
 • DO NOT ADJUST THE PRE-CHARGE PRESSURE IF THERE IS
VISIBLE EXTERIOR CORROSION.
 •DO NOT ADJUST THE PRE-CHARGE PRESSURE IF THERE
HAS BEEN A REDUCTION OF THE PUMP CYCLE TIME OR THE PRE-CHARGE PRESSURE COMPARED TO ITS INITIAL SETTING. THIS IS BECAUSE REDUCTION IN PUMP CYCLE TIME CAN RESULT FROM LOSS OF TANK AIR PRESSURE WHICH IN TURN CAN MEAN THERE MAY BE INTERNAL CORROSION AND ANY RE-PRESSURIZATION OR ADDITIONAL PRESSURE COULD RESULT IN RUPTURE OR EXPLOSION.
for the Well-X-Trol line. Should pressures exceed 150 psig, proper selection and sizing of an ASME Well-X-Trol should be made.
pressures (125 psig or more). This will protect the Well-X-Trol and other system components should the pressure switch malfunction and fail to shut the pump off. The relief valve should be installed at the connection of the Well-X-Trol to the system piping and have a discharge equal to the pump’s capacity at 125 psig.
YOUR WELL TANK, ESPECIALLY DURING TIMES OF NON-USE.
WELL TANK HAS BEEN IN SERVICE AND A
MAXIMUM WORKING PRESSURE. Every Well-X-Trol is
tested to 150 psig, the maximum working pressure
RELIEF VALVE REQUIRED. A relief valve should be installed which is set to open at excessive
AS IN ALL PLUMBING PRODUCTS AND WATER STORAGE VESSELS, BACTERIA CAN GROW IN
CONSULT YOUR LOCAL PLUMBING OFFICIAL REGARDING ANY STEPS YOU MAY WISH TO TAKE TO SAFELY DISINFECT YOUR HOME’S PLUMBING SYSTEM.
A water test must be taken before installation of any water treatment equipment.
DANGER! EXPLOSION HAZARD. IF YOU
ADJUST THE PRE-CHARGE PRESSURE OR ADD PRESSURE TO A TANK THAT IS CORRODED OR DAMAGED OR WITH DIMINISHED INTEGRITY, THE TANK CAN BURST OR EXPLODE, POSSIBLY CAUSING SERIOUS OR FATAL PERSONAL INJURY AND/ OR PROPERTY DAMAGE.
 •ONLY ADJUST THE PRE-CHARGE AS DESCRIBED IN THIS
MANUAL WHEN THE TANK IS NEW OR WHEN THE INTEGRITY OF THE TANK AND LACK OF INTERNAL OR EXTERNAL CORROSION IS CONFIRMED.
 • ONLY QUALIFIED PROFESSIONALS SHOULD CHECK, ADJUST
OR RE-CHARGE THE PRE-CHARGE OF TANKS.
For your safety, the information in this manual must
be followed to minimize the risk of electric shock, property damage or personal injury.
•Properlygroundtoconformwithallgoverningcodesandordinances.
Do not install in direct sunlight. Excessive sun heat
may cause distortion or other damage to non­metallic parts.
Use only lead-free solder and flux for all sweat-
solder connections, as required by state and federal codes.
ELECTROCUTION AND EXPLOSION HAZARD.
Before work is performed on the tank, turn off the power to the pump and release all water pressure in the tank and pumping system.
How a Well Tank Works
1. As the pump fills the tank with water, the air above the
diaphragm is compressed. This increases the pressure in the tank and causes the pressure switch to turn off the pump.
Air
Water
Pressure
Switch
Fixture Closed
Pump
Pressure
2. When water is used, it is drawn from the tank and the pressure
inside the tank decreases. The reduced pressure starts the pump and refills the tank.
Air
Water
Pressure
Switch
Fixture Open
Pump
Pressure
The amount of water delivered between pump cycles is called drawdown. The larger the well tank, the greater the drawdown capacity, the less the pump needs to run. This saves energy and
money, and extends pump life. Larger tank sizes also increase the water storage volume to provide more consistent water pressure.
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