CSI 2125-IS Machinery Health™ Analyzer
User Guide
User Guide
MHM-972125, Rev 2
March 2013
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©
2013 by Emerson Process Management. All rights reserved.
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CE Notice
Emerson Process Management products bearing the symbol on the product or in the user’s manual are in compliance with
applicable EMC and Safety Directives of the European Union. In accordance with CENELEC standard EN 50082-2, normal intended
operation is specified as follows: 1. The product must not pose a safety hazard. 2. The product must not sustain damage as a result
of use under environmental conditions specified in the user documentation. 3. The product must stay in or default to an operating
mode that is restorable by the user. 4. The product must not lose program memory, user-configured memory (e.g., routes), or
previously stored data memory. When apparent, the user may need to initiate a reset and/or restart of a data acquisition in
progress. A Declaration of Conformity certificate for the product is on file at the appropriate Emerson Process Management office
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Windows CE License Agreement
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CE software that does not meet the Limited Warranty and which is returned to Emerson Process Management Emerson Process
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®
Limitations or Reverse Engineering, Recompilation and Disassembly. You may not reverse engineer, decompile, or disassemble the
Microsoft Windows® CE software, except and only to the extent that such activity is expressly permitted by applicable law
notwithstanding this limitation.
Separation of Components. The Microsoft Windows® CE software is licensed as a single product. Its component parts may not be
separated for use on more than one CSI 2125-IS. The Microsoft Windows® CE software is licensed with the CSI 2125-IS as a single
integrated product. The Microsoft Windows® CE software may only be used with the CSI 2125-IS as set forth in these licensing
terms.
Rental. You may not rent, lease or lend the Microsoft Windows® CE software.
Microsoft Windows® CE Software Transfer. You may permanently transfer all of your rights set forth in these licensing terms only as
part of a permanent sale of transfer of the CSI 2125-IS, provided you retain no copies, you transfer all of the Microsoft Windows® CE
software (including all component parts, the media and printed materials, any upgrades, these licensing terms and, if applicable,
the Certificate(s) of Authenticity). and the recipient agrees to these licensing terms. If the Microsoft Windows® CE software is an
upgrade, any transfer must also include all prior versions of the Microsoft Windows® CE software.
Back-up Copy. If Emerson Process Management. has not included a back-up copy of the Microsoft Windows® CE software with the
CSI 2125-IS, you may make a single back-up copy of the Microsoft Windows® CE software. You may use the back-up copy solely for
archival purposes. Except as expressly provided in these licensing terms, you may not otherwise make copies of the Microsoft
Windows® CE software.
NOT FAULT TOLERANT. THE SOFTWARE MAY CONTAIN TECHNOLOGY THAT IS NOT FAULT TOLERANT AND IS NOT DESIGNED,
MANUFACTURED, OR INTENDED FOR USE IN ENVIRONMENTS OR APPLICATIONS IN WHICH THE FAILURE OF LICENSED SOFTWARE
COULD LEAD DIRECTLY TO DEATH, PERSONAL INJURY, OR SEVERE PHYSICAL OR ENVIRONMENTAL DAMAGE OR FINANCIAL LOSS.
Termination. Without prejudice to any other rights, Emerson Process Management. may terminate this license if you fail to comply
with the licensing terms. In such event, you must destroy all copies of the Microsoft Windows® CE software and all of its component
parts.
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agree to comply with the EAR in the export or re-export of the Microsoft Windows® CE software: (I) to any country to which the U.S.
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who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government. You warrant
and represent that neither the BXA nor any other U.S. federal agency has suspended, revoked or denied your export privileges. For
additional information see http://www.microsoft.com/exporting/
Note on Java Support. The Microsoft Windows® CE software may contain support for programs written in Java. Java technology is
not fault tolerant and is not designed, manufactured, or intended for use or resale as online equipment in hazardous environments
requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air
traffic control, direct life support machines, or weapons systems, in which the failure of Java technology could lead directly to death,
personal injury, or severe physical or environmental damage. Sun Microsystems, Inc. has contractually obligated Microsoft
Corporation to make this disclaimer.
TRADEMARKS
Windows™ CE™ of Microsoft Inc.
Contents
Contents
Chapter 1 Introduction ...................................................................................................................1
1.1 User Guide conventions .............................................................................................................. 1
1.2 Technical support ........................................................................................................................ 1
1.3 Certification and operation .......................................................................................................... 2
1.4 Precautions ..................................................................................................................................3
Chapter 2 Introduction to the analyzer ...........................................................................................5
2.1 CSI 2125-IS Machinery Health Analyzer ........................................................................................5
2.2 Analyzer buttons and LED lights ...................................................................................................5
2.3 Connectors .................................................................................................................................. 6
2.4 Battery access door and reset switch ............................................................................................6
Chapter 3 Operate the analyzer ......................................................................................................7
3.1 Turn the analyzer on and off .........................................................................................................7
3.2 Using the touchscreen interface .................................................................................................. 7
3.3 Calibrate the touchscreen interface ............................................................................................. 8
3.4 Assemble the strap ...................................................................................................................... 8
3.5 Display hardware and firmware details .........................................................................................8
3.6 Charge the battery .......................................................................................................................9
3.7 Display the battery status .......................................................................................................... 10
3.8 Remove and refit the battery pack ............................................................................................. 10
3.9 Reboot the analyzer ...................................................................................................................11
3.10 Perform a hardware reset ...........................................................................................................11
3.11 Update the CSI 2125-IS firmware ............................................................................................... 12
3.12 Adjust the display contrast .........................................................................................................14
3.13 Open context sensitive help .......................................................................................................15
Chapter 4 Configure the analyzer ................................................................................................. 17
4.1 Instrument Setup screen ............................................................................................................17
4.2 Change instrument setup .......................................................................................................... 18
4.3 Instrument Configuration screen ............................................................................................... 18
4.4 Change global settings for data collection ................................................................................. 20
4.5 Instrument configuration and route measurement limitations .................................................. 21
Chapter 5 Collect data ..................................................................................................................25
5.1 Data Collection screens ............................................................................................................. 25
5.2 Overall screen ............................................................................................................................26
5.3 Signature screen ........................................................................................................................27
5.4 Analysis functions in Data Collection mode ................................................................................27
5.5 Collect data from equipment on a route .................................................................................... 28
5.6 View current point information ..................................................................................................30
5.7 Add a note to a measurement point ...........................................................................................30
5.8 Collect an off-route measurement ............................................................................................. 31
Chapter 6 Review data ................................................................................................................. 35
6.1 Review Overall screen ................................................................................................................ 35
6.2 Review Signature screen ............................................................................................................ 35
6.3 Analysis functions in Review Data mode .................................................................................... 36
MHM-972125, Rev 2 i
Contents
6.4 Review collected route data .......................................................................................................37
6.5 Review collected off-route data ................................................................................................. 37
Chapter 7 Transfer data ................................................................................................................39
7.1 Transfer files with CSI 2125-IS analyzers .....................................................................................39
7.2 Connect the CSI 2125-IS using RS232 ........................................................................................ 40
7.3 Load a route from AMS Machinery Manager to the analyzer .......................................................40
7.4 Dump a route from the analyzer to AMS Machinery Manager .....................................................41
7.5 Working with routes as files ....................................................................................................... 41
7.6 Delete a route from the analyzer ................................................................................................43
7.7 Disconnect the analyzer from AMS Machinery Manager .............................................................44
Appendices and reference
Appendix A Product specifications .................................................................................................. 45
Glossary ............................................................................................................................................. 47
Index ................................................................................................................................................. 51
ii MHM-972125, Rev 2
1 Introduction
Topics covered in this chapter:
• User Guide conventions
• Technical support
• Certification and operation
• Precautions
1.1 User Guide conventions
The following conventions are used throughout this User Guide.
Note
A note paragraph contains special comments or instructions.
Introduction
CAUTION!
A caution paragraph alerts you to actions that may have a major impact on the equipment or
stored data.
WARNING!
A warning paragraph alerts you to actions that may have extremely serious consequences for
equipment and/or personnel.
1.2 Technical support
Hardware Technical Help
Please have the number of the current version of your firmware ready when you call. For
the CSI 2125-IS, select About from the Main Menu to see details such as Unit ID and
Firmware Version.
If you have a problem, explain the exact nature of your problem. For example, what are the
error messages? When do they occur? Know what you were doing when the problem
occurred. For example, what mode were you in? What steps did you go through? Try to
determine before you call whether the problem is repeatable.
MHM-972125, Rev 2 1
Introduction
Software Technical Help
Please provide the software version numbers of your Windows® operating system and
AMS Suite: Machinery Health Manager. In AMS Machinery Manager, select Help > About.
If you have a problem, explain the exact nature of your problem. For example, what are the
error messages? (If possible, take a screen capture of the error message.) When do they
occur? Know what you were doing when the problem occurred. For example, what mode
were you in? What steps did you go through? Try to determine before you call whether the
problem is repeatable.
Please be at your computer when you call. We can serve you better when we can work
through the problem together.
Software Technical Support
Emerson Process Management provides technical support through the following for those
with an active support agreement:
• Telephone assistance and communication via the Internet.
• Mass updates that are released during that time.
• Interim updates upon request. Please contact Emerson Process Management
Technical Support for more information.
Contact information
For Emerson Technical Support and Customer Service Toll Free numbers, email addresses,
and hours of operation, please visit
http://www2.emersonprocess.com/en-US/brands/sureservice/Pages/TechnicalSupport.aspx
1.3 Certification and operation
Refer to the document titled "Instructions" included with the analyzer for certification
details and important safety instructions. Please read and adhere to the important safety
instructions at all times.
The following instructions describe requirements for operation in hazardous areas. The CSI
2125-IS has been certified for use ONLY with the supplied power adapter when in a Non
Hazardous Area. Any attempt to charge or power the analyzer from any other source will
render the analyzer’s certification permanently invalid.
The SIGNAL socket of the CSI 2125-IS can only be connected to the following tranducers by
the CA-40 cable:
Type Brand and Model
Accelerometer Monitran MTN/1100l
Wilcoxon 793-35
Wilcoxon 797-35
2 MHM-972125, Rev 2
Introduction
The TRIGGER socket of the CSI 2125-IS can only be connected to the following tachometer
by the CA-61 cable:
Type Brand and Model
Hand Tachometer Compact Instruments Ltd model A2109.
When used with the model A2109, this equipment is only suitable for use as
Category 2G due to the A2109 having Category 2G/zone1 assessment only.
Third party accessories such as a tachometer, accelerometer, and cables cannot be used
with the CSI 2125-IS in a Hazardous Area. If you are unsure of which accessories can be
used in hazardous areas please contact Emerson Process Management Technical Support.
WARNING!
Connect the analyzer to the power adapter only in a Non Hazardous Area.
WARNING!
Open the battery access door only in a Non Hazardous Area.
WARNING!
Charge the battery only in a Non Hazardous Area.
WARNING!
Connect the analyzer to a computer only in a Non Hazardous Area.
WARNING!
Only update the firmware in a Non Hazardous Area.
1.4 Precautions
Cleaning
The analyzer is dust resistant. Use a damp, clean cloth for cleaning. Do not use cleaning
fluids, abrasives, or aerosols. They could enter the analyzer, causing damage, fire or
electrical shock. These substances may also mar the finish of the analyzer.
Avoid water
The analyzer is splash resistant. However, avoid direct contact with water, wet surfaces, or
condensing humidity. Keep away from wet locations such as sinks, laundry, wet
basements, swimming pools, and so on. If the analyzer is subjected to these conditions,
adverse operation may result. If the surface of the analyzer becomes wet, allow it to dry
MHM-972125, Rev 2 3
Introduction
thoroughly before operation. This analyzer is not certified for use with a Compact Flash
card. However, if the analyzer has a card door, do not open the card door in locations
where water or other contaminants could enter the analyzer.
Avoid damage or injury
Follow these guidelines to avoid costly damage or injury:
• Place the analyzer on a solid, stable surface when not in use and do not place any
heavy objects on it.
• Use only accessories recommended by Emerson Process Management.
• Keep liquids and foreign objects away from your analyzer.
• Never operate your analyzer if any liquid or foreign object has entered it.
• This analyzer is not certified for use with a Compact Flash card. If the analyzer has a
card door, do not enter any other object other than recommended PCMCIA type
cards into the PCMCIA opening. Electrical shock could result, causing fire or shock
hazards as well as damage to your analyzer.
4 MHM-972125, Rev 2
Introduction to the analyzer
2 Introduction to the analyzer
Topics covered in this chapter:
• CSI 2125-IS Machinery Health Analyzer
• Analyzer buttons and LED lights
• Connectors
• Battery access door and reset switch
2.1 CSI 2125-IS Machinery Health Analyzer
The CSI 2125-IS Machinery Health Analyzer is an intrinsically safe vibration analyzer that
allows you to perform route-based and off-route data collection on equipment in a
Hazardous Area. The CSI 2125-IS Machinery Health Analyzer has an internal (Nickel Metal
Hydride) battery for use in a Hazardous Area. With AMS Suite: Machinery Health Manager,
you can use the Data Transfer program to load routes on the analyzer and upload the
collected data to perform analysis and reporting.
Due to the restrictions imposed on the hardware design by Intrinsic Safety design rules,
the CSI 2125-IS responds more slowly to button presses than other CSI-branded analyzers.
Give the analyzer a moment to respond to button presses.
2.2 Analyzer buttons and LED lights
Analyzer buttons and LED lightsFigure 2-1:
A. Numeric keys
B. Arrow keys
C. Enter
D. Red LED
E. Amber LED
F. Green LED
G. Software function keys
H. Power
I. Rubber protective boot
MHM-972125, Rev 2 5
Introduction to the analyzer
2.3 Connectors
ConnectorsFigure 2-2:
A. Trigger - Tachometer input
B. Charger - Power adapter connection
C. RS232 - Computer connection
D. Signal - Vibration sensor input
2.4 Battery access door and reset switch
Battery access door and reset switch locationFigure 2-3:
A. Reset switch location (visible when battery access
door is open)
B. quarter-turn fasteners
C. Battery access door
6 MHM-972125, Rev 2
3 Operate the analyzer
Topics covered in this chapter:
• Turn the analyzer on and off
• Using the touchscreen interface
• Calibrate the touchscreen interface
• Assemble the strap
• Display hardware and firmware details
• Charge the battery
• Display the battery status
• Remove and refit the battery pack
• Reboot the analyzer
• Perform a hardware reset
• Update the CSI 2125-IS firmware
• Adjust the display contrast
• Open context sensitive help
Operate the analyzer
3.1 Turn the analyzer on and off
• Press the Power button to turn on the analyzer.
The startup screen appears. Or, if resuming operation after a timeout, the last
screen appears.
• Press and hold the Power button for one second to turn off the analyzer.
If the power-saving timeout feature is enabled, the analyzer turns off automatically
after several minutes.
3.2 Using the touchscreen interface
The CSI 2125-IS has a touchscreen interface. You can use your finger or the included stylus
to make selections on the screen. Most operations can be completed with the touchscreen
interface. However you must use arrow keys for some actions, such as navigating through
a route. If the screen becomes unresponsive, wait a moment to allow the system to
respond.
MHM-972125, Rev 2 7
Operate the analyzer
3.3 Calibrate the touchscreen interface
Calibrate the touchscreen interface when the screen no longer responds as expected.
Procedure
1. Go to Instrument Setup > Touchscreen and select Calibrate.
The calibration screen displays a series of crosses on the screen.
2. Tap the center of the crosses with your finger or stylus.
The touchscreen is calibrated.
3.4 Assemble the strap
Feed the ends of the strap through the top and bottom pillars on the left or right side of
the analyzer, as shown in Figure 3-1.
Assemble the strapFigure 3-1:
3.5 Display hardware and firmware details
Record your device information if you need to contact Technical Support.
Procedure
1. From the Main Menu, press About.
2. Record the Unit ID, Firmware Version, and disk space information to provide to
Technical Support.
8 MHM-972125, Rev 2
3. Press Info to obtain details about the firmware build.
4. Record this information for reference.
Unit ID
Firmware Version
Internal Disk % Free
Firmware Build Information
Notes
3.6 Charge the battery
Charge the battery using the provided power adapter with the analyzer. If the battery
discharges completely, the analyzer's hardware resets and the current date, time, and
status information, such as the last route opened resets.
Operate the analyzer
Important
Only use the power adapter provided. Using any other power adapter will render the certification
permanently invalid and may cause permanent damage to the analyzer.
WARNING!
Charge the battery only in a Non Hazardous Area.
Note
The battery will stop charging if the ambient temperature is too high (>40°C). Always charge the
battery in a well-ventilated area, and allow longer for the battery to charge if the ambient
temperature is high. If you intend to use the CSI 2125-IS in a high ambient temperature, take the
instrument off charge at least 2 hours before use.
Tip
If the battery has not been used for some time you may have to cycle it (fully charge and then
discharge it) once or twice to renew the full capacity of the battery.
Procedure
1. Connect the provided power adapter to an electrical outlet.
2. Align the red dots on the connector to the CHARGER socket on the analyzer and
press the connector into the socket.
When the power adapter is connected, the red LED indicates the battery charging
status.
MHM-972125, Rev 2 9
Operate the analyzer
Red LED State Description
Flashing Power adapter detected
Flashing continuously If the red LED continues to flash and does not change to solid after
30 seconds, this indicates a fault in the main battery and the
battery will not charge. For example, the cell temperature is too
high.
On Charging
Off Fully charged
The red LED flashes and turns solid. If the analyzer is turned on, the battery status
displays the icon.
3. (Optional) Turn off the analyzer for fastest charging.
When the battery is fully charged, the red LED turns off. The battery does not lose charge
while the power adapter is attached.
3.7 Display the battery status
Press the dot (.) button to display detailed battery status information when the analyzer is
turned on. Table 3-1 describes the battery status displayed on the top right of all screens.
Battery status iconTable 3-1:
Icon Status Battery Life
Good 70-100%
Medium 35-70%
Low 15-35%
Very Low <15%
Charging
3.8 Remove and refit the battery pack
WARNING!
Open the battery access door only in a Non Hazardous Area.
Procedure
1. Turn off the analyzer.
10 MHM-972125, Rev 2
2. Loosen the quarter-turn fasteners on the back of the analyzer.
3. Open the battery access door.
4. Release the locking tab to the right of the battery.
5. Lift the battery out of the analyzer.
6. Reinsert the battery. Press it until the locking tab latches and the battery does not
move.
7. Replace the battery access door and tighten the quarter-turn fasteners.
3.9 Reboot the analyzer
You can reboot the analyzer's operating system to reset the analyzer and retain the factory
default settings, including the current date, time, contrast setting, and some status
information.
You can reboot instead of performing a hardware reset if the analyzer becomes
unresponsive. For example, if you disconnect the analyzer's cable from the computer while
a route is loading, you may need to reboot the analyzer or perform a hardware reset. Refer
to for instructions.
Operate the analyzer
Procedure
Press and hold keys 7, 8, 9, and 2.
Allow at least 30 seconds for the analyzer to reboot and activate the display.
3.10 Perform a hardware reset
WARNING!
Open the battery access door only in a Non Hazardous Area.
Perform a hardware reset to return the analyzer to the factory default settings, including
the current date, time, contrast setting, and some status information. Refer to Section 3.9
to reboot the analyzer and retain settings.
Procedure
1. Turn off the analyzer.
2. Loosen the quarter-turn fasteners on the back of the analyzer.
3. Open the battery access door and locate the reset switch.
4. Insert a pin (1/16th inch in diameter) or straightened paper clip into the reset switch
and press the reset button.
5. Replace the battery access door and tighten the quarter-turn fasteners.
MHM-972125, Rev 2 11
Operate the analyzer
Postrequisites
Turn on the analyzer. Allow at least 30 seconds for the analyzer to reconfigure and activate
the display.
3.11 Update the CSI 2125-IS firmware
WARNING!
Only update the firmware in a Non Hazardous Area.
When directed by customer support, you can load a new operating system (OS) image on
a CSI 2125-IS analyzer to perform field-installable updates.
Procedure
1. Turn off the analyzer.
2. Loosen the quarter-turn fasteners on the back of the analyzer.
3. Open the battery access door and locate the reset switch.
4. Insert a pin (1/16th inch in diameter) or straightened paper clip into the reset switch
and press the reset button.
5. Replace the battery access door and tighten the quarter-turn fasteners.
6. Connect the power adapter to the analyzer and an electrical outlet.
Important
Do not perform firmware updates while operating on battery power.
7. Press and hold the left and right arrow keys simultaneously and press the Power
button.
The analyzer boots and displays the Engineer Mode menu.
12 MHM-972125, Rev 2
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