Amico Freedom Series Recessed User Manual

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Installation Instructions
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Freedom Series Panel Wall
Recessed Mounted
Page 2
Before Installation
IMPORTANT: READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE COMMENCING WORK!
Prior to Start of Any On-Site Preparations
All site preparations must be completed prior to the delivery of the panel wall units. Please contact Amico to conrm and review all information listed below. Failure to do so may result in discrepancies/misalignments during installation.
a. Wall Rough opening dimension, see Figure 1.
b. Stud gauge and size.
c. Wall thickness (e.g. including drywall and any additional paneling mounted on the nished wall).
d. Rough-in locations.
e. Blocking locations, if applicable.
f. Shipping restrictions.
NOTE: Ceiling grid must be installed after the middle section is installed and the rails are attached to the units.
IMPORTANT: ALL ABOVE INFORMATION MUST BE COORDINATED, CONFIRMED AND APPROVED WITH AMICO PRIOR TO ANY ON-SITE PREPARATION IN THE AREA WHERE THE HEADWALL WILL BE INSTALLED.
Note: Do not install studs unless dimension ’A has been conrmed by the Amico team
Building Studs on site by others
Dimension ‘A’ to
be conrmed during
nal submittal
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Rough Opening to accommodate Amico Panel Wall Unit
Figure 1 – Rough Opening
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Installation
Preparation After Unit’s Arrival
1. Each panel wall will be delivered in multiple sections, see Figure 2 for reference. Review the approved project­specic AS BUILT drawings for exact number of sections applicable to your installation. All panel wall sections and panels are labeled with the room number and orientation within the frame for ease of installation.
2. Sections called “Drywall Mount” are installed on the nished wall, after walls are painted.
3. Sections called “Recessed Mount” are installed to the wall structure. Packaging/support material should be removed carefully when unpacking.
4. Find the top and bottom spacer plates provided with the units and have them handy once you are ready to start the installation. The spacer plates are labeled and must be used when installing the recessed sections. See Detail A, B and C for overview and installation of the spacer plates.
5. Vertical rails, end caps, laminate strips and necessary hardware are packed separately to be installed after the drywall installation. Please do not discard.
NOTE: Middle section will be delivered in multiple pieces.
Top Reveal
Middle Reveal
Recessed Mount
Recessed Mount
Drywall mount
Figure 2
Bottom Reveal
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Installation
Note: Check spacing for building studs conrmed by Amico team
Spacing ‘A’
Building Stud
Spacing ‘C
Amico Stud
Spacing ‘B’
Building Stud
Amico Stud
Stud
Detail A – Top and Bottom Spacer Plates
Housing
Top Spacer Plate
Bottom Spacer Plate
Housing
Detail B – Top Spacer Plate Install
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Stud
Detail C – Bottom Spacer Plate Install
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Installation
Installing Left and Right Headwall Sections (Recessed Mount)
IMPORTANT: DURING THIS INSTALLATION, DO NOT REMOVE THE PROTECTIVE FILM PROVIDED ON THE UNITS.
1. Locate and mark the bed center line.
2. Place the left headwall into the building tracks and hold it in place.
3. Place the right headwall into the building tracks and hold it in place.
• Use the dimensions from the nal AS BUILT drawings as a GUIDE only when spacing the two units. Check the nal AS BUILT drawings for this measurement. (See Figure 3)
4. Shoot a laser line along the bottom of both units. Locate the higher sitting unit and level using shims as needed.
5. Slot in building studs between the locations on the spacer plates.
6. Install the spacer plates provided. See steps below for the spacer plate set up/install:
• Insert the top and bottom spacer plates as shown in Figure 4 and Detail D.
• Slide and lock in place using the existing grooves.
Note: SPACER PLATES WILL ENSURE THE CORRECT SPACING BETWEEN THE HEADWALL UNITS.
• Secure the spacer plates to the studs by using the existing holes.
• The units are now ready to be attached to the building structure.
• Secure the two headwalls to the building structure utilizing hardware and method approved for use according to local building codes.
• Proceed with electrical and medical gas connections to the main source.
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Installation
NOTE: At this stage of install, the units are temporarily mounted to the tracks.
Figure 3 – Flatwalls Set-Up
Detail D – Top Spacer Plate Set-Up
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Installation
Figure 4 – Top and Bottom Spacer Plates Set-Up
Install the Drywall
1. Install the drywall according to local building codes. Avoid applying drywall compound (mud) around the aluminum support rail.
2. Paint the wall as required.
Install the Middle Section (Drywall Mount)
1. Reveals and matching parts are color-coded for easy identication.
2. Use quick clamps to hold the two headwalls tightly together.
3. Secure the top, middle and bottom reveals through the holes provided. See Detail E.
4. Ensure that all reveals on the middle section line up with the reveals on each atwall. See Figure 5.
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Installation
NOTE: Use clamps to bring the units tightly together.
Figure 5 – Middle Reveals Set-Up
Detail E – Reveal Install
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Installation
REMOVE THE PROTECTIVE FILM PROVIDED ON THE UNITS PRIOR TO THIS STEP OF INSTALLATION.
Install The Panels, Rails and Laminate Strips
1. Remove the inner accessory rail by removing the screws. ONE SIDE ONLY
2. Place all the panels in the frame using the lift and drop method.
3. Reinstall the inner accessory rail.
4. Slide the laminate strip into all rails, with the nished side facing out. (See Figure 6 and Detail F).
5. Install top and bottom end plates.
Detail F – Panel Install
Top End Plate Bottom End Plate
Inner rail
Inner rail
Figure 6 – Middle Panels Set-Up
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Installation
Figure 7 – Complete Installation
Install special features such as resin panel with light, Skyline light, side panel, bed bumper and bed locator if applicable for your project.
See separate installation instruction manuals for these special features.
During installation, please do not hesitate to call the Amico team with any questions.
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C US LISTED
www.amico.com
Amico Architectural | www.amico.com
85 Fulton Way, Richmond Hill
Ontario, L4B 2N4, Canada
71 East Industry Court, Deer Park NY 11729, U.S.A
Toll Free Tel: 1.877.462.6426 Toll Free Fax: 1.866.440.4986 Tel: 905.764.0800
Fax: 905.764.0862 Email: info@amico.com
ACIMFRDMPNLWLRCSD 03.24.2014
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