Amico British Standard Outlet Slim User Manual

Page 1
Installation and Maintenance Manual
www.amico.com
Medical Gas Outlet
British Standard Slim Style Compatible
Page 2
Table of Contents
Product Description 3 Cleaning and Lubrication 3 Inspection and Testing 4
Installation and Dimensions
Service
Model Numbers Latch-Valve Assembly 12 Rough-in Assembly 12 Complete Outlets 12
Gas indexing 13
Replacement Components
2 Amico Pipeline
Page 3
Product Description
The Amico Medical Gas British Outlet Slim Style is composed of two separated modules: the “Rough-in assembly” and the “Latch-valve assembly”.
The “Rough-in assembly” consists of a brass machined body that incorporates a spring loaded check assembly. The copper pipe is sliver brazed into the body and ared to 12 mm inside diameter for external pipeline connections. The brass body and pipe assembly are inserted in to a gas specic plate. The “Rough-in assembly” has a colour coded label on the front plate and the copper pipe, so that the installer can easily identify the gas that the copper pipe should be connected to. The “Rough-in assembly” incorporated a check valve that allows the “Latch-valve assembly” to be removed for service, without requiring the pipeline to be shut down. The “Rough-in assembly” has a DUAL pin gas specic indexing arrangement to prevent the wrong “Latch valve assembly” from being plugged into the “Rough-in assembly” (see page
17).
The “Latch-valve assembly” is manufactured with a gas specic housing which accepts, retains and releases the probe, indexed on the back side to match gas specic indexing of the “Rough-in assembly”.
CAUTION: DO NOT over tighten the Latch Valve mounting screws! Distortion of the Latch valve can occur.
Outlets are available for oxygen, medical air, surgical air, nitrous oxide, medical vacuum and anaesthetic gas scavenging system. These are designed in accordance with HTM 2022, BS EN 737-1:1998 and BS 737-4:1998 (for AGSS)
Cleaning and Lubrication
The Amico British Slim Style Outlets are factory cleaned for oxygen service. Exposed surfaces of the Outlet may be cleaned with a mild detergent solution or wiped with a disinfectant commonly used in patient rooms, which is compatible with plastic, anodized aluminum and die cast zinc. Lubricate elastomer seals sparingly with silicone lubricant that is oxygen compatible. DO NOT USE OIL
www.amico.com 3
Page 4
Inspection and Testing
Pressure drops across the Amico British Outlet shall comply with clause 6.3 of BS EN 737-1:1998.
Nominal Pressure
(kPa)
400 320 60 15
400 320 200 70
700 640 300 70
Vacuum *40 40 15
* Absolute pressure
AGSS Requirements for ow and pressure drop across terminal units with probe inserted clause 5.4.8 of BS EN 737-4:1998
Terminal Type Test Pressure
1 Atmospheric pressure 90 15
Note: The Amico British Slim Style Outlets meet and exceed the requirements at the time of manufacture. However
piping source capacity, sizing and restrictions my prevent outlets form attaining these values.
Test Pressure
(kPa)
Test Flow
(1/min)
Test Flow
(1/min)
EN 737-1 Limit
(kPa)
Maximum Pressure Drop
Across a Terminal Unit
(kPa)
Installation and Dimensions
The Amico British Slim Style Outlet should be mounted at a height of between 900 mm and 1400 mm above nished oor level and not less than 200 mm from any obstruction.
Where more than one Outlet unit is to be mounted in one location, these should be mounted at the following spacing;
• Two Outlet units – 150 mm centres
• Three or more Outlets units – 135 mm centres
Outlet units mounted in a horizontal array shall be installed in the following sequence when viewed from the front, left to right;
O₂ N₂O; 50% O₂/50% N₂O; Medical Air, Surgical Air, Vacuum; AGSS
Please refer to HTM 2022, section 3.
4 Amico Pipeline
Page 5
Installation and Dimensions
Console Mount
www.amico.com 5
Page 6
Installation and Dimensions
Surface Mount
6 Amico Pipeline
Page 7
Preventative Maintenance
Regular inspection and maintenance of the Outlets will prolong its life and reduce the possibility of sudden, inconvenient component failures. The use of damage probes or faulty equipment may require further maintenance.
Outlets should be subjected to regular inspection and testing as follows:
Monthly;
a. Visually inspect the Outlet for signs of damage.
b. Check to see if the Front Latch Assembly (2nd Fix) operates smoothly with the gas specic probe.
c. If there is any disagreement with the operation of the Front Latch Assembly (2nd Fix), remove the unit for closer
inspection/repair/replacement if necessary.
Annually;
a. Remove Trim Plate and clean debris from the mounting box.
b. Remove Front Latch Assembly (2nd x) and inspect the barrel for any damage.
c. Inspect the Rough-in Assembly (1st x) for any damage. If damage or leaking replace components.
d. Test Front Latch Assembly (2nd x) for correct operation (connection and disconnection of the probe) using a
blank probe.
www.amico.com 7
Page 8
Gas Latch Valve Assembly
4
11
5
8
7
10
9
2
1
1. Unscrew the two Surface Box Cover screws (1), and remove the Surface Box Cover (2), or pry o Trim Ring (3) with a at screw driver.
2. Unscrew the two Retaining screws (5) until the Latch Valve Assembly (4) can be removed from the Outlet.
3. Remove the two Retaining washer screws (11), and remove the Retaining washer (10).
6
3
4. Remove the Gas Connector (8)
5. Remove the Body Seal (6), and the Poppet O-ring (9), then the Poppet (7) from the front of the Gas Connector (8). Inspect the items for wear or damage and replace if needed.
6. Re-install all internal components into the Gas Connector (8). Poppet (7), then install Poppet O-ring (9), then inset Body Seal (6) are in place. Re-install the round Retaining washer (10) and secure with two Retaining washer screws (11), do not over tighten.
7. Re-install the Latch Valve Assembly into the outlet. Coat the Gas Connector (8) with a thin coat of oxygen compatible silicone lubricant to aid insertion. Tighten down the Retaining screws (5), DO NOT over tighten, as this could damage the Latch Valve Assembly
8. Re-install Surface Box Cover (2), install Surface Box screws (1) and tighten down (DO NOT OVER TIGHTEN) or re­install Trim Ring (3).
9. Connect gas specic adapter into the outlet. The connection should be smooth and the adapter should lock and remain in place allowing gas to ow. If not, replace the entire Latch Valve Assembly (4).
8 Amico Pipeline
Page 9
Vacuum Latch Valve Assembly
5
4
2
12
11
10
9
8
7
6
1
NOTE: Suction Outlets do not have a secondary check valve. Suction source to the Vacuum Outlet must be turned o
before removing the Latch-Valve Assembly
1. Unscrew the two Surface Box Cover screws (1), and remove the Surface Box Cover (2), or pry o Trim Ring (3) with a at screw driver.
2. Unscrew the two Retaining screws (5) until the Latch Valve Assembly (4) can be removed from the Outlet.
3. Remove the Primary Vacuum Spring (12), and inspect for damage replace if needed.
4. Remove the two Retaining washer screws (11), and remove the Retaining washer (10).
5. Remove the Gas Connector (8)
6. Remove the Body Seal (6), and the Poppet O-ring (9), then the Poppet (7) from the front of the Gas Connector (8). Inspect the items for wear or damage and replace if needed.
7. Re-install all internal components into the Gas Connector (8). Poppet (7), then install Poppet O-ring (9), then inset Body Seal (6) are in place. Re-install the round Retaining washer (10) and secure with two Retaining washer screws (11), do not over tighten.
3
8. Re-install the Primary Vacuum Spring (12).
9. Re-install the Latch Valve Assembly into the outlet. Coat the Gas Connector (8) with a thin coat of oxygen compatible silicone lubricant to aid insertion. Tighten down the Retaining screws (5), DO NOT over tighten, as this could damage the Latch Valve Assembly
10. Re-install Surface Box Cover (2), install Surface Box screws (1) and tighten down (DO NOT OVER TIGHTEN) or re­install Trim Ring (3).
11. Connect gas specic adapter into the outlet. The connection should be smooth and the adapter should lock and remain in place allowing gas to ow. If not, replace the entire Latch Valve Assembly (4).
www.amico.com 9
Page 10
AGSS Latch-Valve Assembly
5
4
2
13
12
11
10
9
8
7
6
1
1. Unscrew the two Surface box Cover screws (1), and remove the Surface Box Cover (2), or pry o Trim ring (3) with a at screw driver.
2. Unscrew the two Retaining screws (5) until the Latch Valve Assembly (4) can be removed from the Outlet.
3. After removing the Latch Valve Assembly (4) from the Outlet, you can then pull the Check Valve Body Assembly from the back side of the Latch Valve Assembly (4). Remove the Check Valve Body Seals (10 & 11) and check for any abnormal wear or Damage and replace if needed. Coat the O-ring with a thin coat of oxygen compatible silicone lubricant.
4. Disassembly of the Check Valve Body Assembly: Hold the Check Valve Assembly in one hand, and push down the Check Valve (6) with your thumb of the same hand, compressing the Check Valve Spring (9). Remove the Check Valve O-Ring (13). Release the Check Valve (6) slowly; The Check Valve Body Assembly will fall apart. Inspect parts for abnormal damage or wear and replace.
5. Reassembly of the Check Valve Body Assembly: Re-install the Check Valve Spring (9) onto the Check Valve (6), and then insert them into the Check Valve Body (12). Again, hold the Check Valve Body Assembly in one hand, and push down the Check Valve (6) with your thumb of the same hand, compressing the Check Valve Spring (9). Before re­installing the Check Valve O-Ring (13), coat the O-Ring with a thin coat of oxygen compatible silicone lubricant.
3
6. Insert the Check Valve Body Assembly into the back of the Latch Valve Assembly.
7. Re-install the Latch Valve Assembly into the outlet. Coat the outer portion of the Check Valve Body Assembly with a thin coat of oxygen compatible silicone lubricant, to aid insertion. Tighten down Retaining Screws (5). DO NOT over tighten, as this could damage the Latch Valve.
8. Re-install Surface Box Cover (2), install Surface Box screws (1) and tighten down (DO NOT OVER TIGHTEN) or re­install Trim Ring (3).
9. Connect gas specic adapter into the outlet. The connection should be smooth and the adapter should remain in place allowing ow. If not, replace the entire Latch Valve Assembly (4).
10 Amico Pipeline
Page 11
AGSS Flow Control Adjustment
Referencing Part Numbers:
O-BSQSL-SUR-AGS
O-BSQSL-CON-AGS
Threaded Nose
A.G.S.S.
1. Insert a 3 mm Allen Key into the front of the Check Valve.
2. Adjust the Flow Control Screw to desired setting.
Valve
Flow Control
Screw
(3mm Allen Key)
Surface Mount
Box
www.amico.com 11
Page 12
Rough In Assembly
4
3
2
1
CAUTION: Ensure that the supply pressure is shut o before performing service.
Inside the “Rough-in assembly” is a secondary check valve whose function is to shut o gas ow when the “Latch-valve assembly “is removed. This seal O-Ring also prevents leakage around the latch valve connector. As the secondary seal is only a static seal, it will rarely need replacement. However, if the seal O-Ring does need replacement, follow the following procedure:
NOTE: Suction inlets (Vacuum and AGSS) are not supplied with Secondary Check Valve. The Secondary Check Valve (2)
and Secondary Check Valve Spring (3) are not required.
1. Ensure that no pressure exists in the line by depressing the secondary check (2).
2. Removal of Internal components: Depress the Secondary Check Valve (2), with a dull screw driver (prevents damage on the Check Valve), at the same time pry out the Secondary Seal O-Ring (1), with a small screws driver. After the Secondary Seal O-Ring (1) is out. The Secondary Check Valve (2) and Secondary Check Valve Spring (3) are no longer locked in place and can be easily removed. Inspect all components for abnormal wear and replace.
3. Reinstallation if internal components: Install the Secondary Check Valve Spring (3) to the back side for the Secondary Check Valve (2). Then insert into the Rough-in Body (4). Insert Secondary Seal O-Ring (1), while depressing the Secondary Check Valve (2).
4. Turn on the pressure and check for leaks. Re-install the “Latch Valve assembly” and perform then inspection and test.
12 Amico Pipeline
Page 13
Model Numbers
Surface Mounted
Latch Valve Assembly Rough-in Assembly Complete Assembly
Oxygen O-FASC-BSQSL-OXY O-BAKSUR-BSQSL-OXY O-BSQSL-SUR-OXY
Medical Air (400 kPa) O-FASC-BSQSL-MA4 O-BAKSUR-BSQSL-MA4 O-BSQSL-SUR-MA4
Medical Air (700 kPa) O-FASC-BSQSL-MA7 O-BAKSUR-BSQSL-MA7 O-BSQSL-SUR-MA7
Vacuum O-FASC-BSQSL-VAC O-BAKSUR-BSQSL-VAC O-BSQSL-SUR-VAC
Nitrous Oxide O-FASC-BSQSL-N20 O-BAKSUR-BSQSL-N20 O-BSQSL-SUR-N20
Anaesthetic Gas Scavenging System O-FASC-BSQSL-AGS O-BAKSUR-BSQSL-AGS O-BSQSL-SUR-AGS
Console Mounted
Latch Valve Assembly Rough-in Assembly Complete Assembly
Oxygen O-FASC-BSQSL-OXY O-BAKSUR-BSQSL-OXY O-BSQSL-SUR-OXY
Medical Air (400 kPa) O-FASC-BSQSL-MA4 O-BAKSUR-BSQSL-MA4 O-BSQSL-SUR-MA4
Medical Air (700 kPa) O-FASC-BSQSL-MA7 O-BAKSUR-BSQSL-MA7 O-BSQSL-SUR-MA7
Vacuum O-FASC-BSQSL-VAC O-BAKSUR-BSQSL-VAC O-BSQSL-SUR-VAC
Nitrous Oxide O-FASC-BSQSL-N20 O-BAKSUR-BSQSL-N20 O-BSQSL-SUR-N20
Anaesthetic Gas Scavenging System O-FASC-BSQSL-AGS O-BAKSUR-BSQSL-AGS O-BSQSL-SUR-AGS
www.amico.com 13
Page 14
Gas Indexing
As seen from the front of the “Rough-In Assemblies”
VACUUM
NITROUS OXIDE
OXYGEN
MEDICAL AIR
400 kPa
14 Amico Pipeline
MEDICAL AIR
700 kPa
AGSS
Page 15
Replacement Components
Gas and Vacuum Latch Valve Assembly
5
12
11
10
9
4
8
7
2
6
1
3
Item Description Model Numbers
1 Surface Box Cover screws (2 req'd) H-STPP-6150AB
2 Surface Box Cover O-X-BSQC-SBX2-375
3 Trim Ring O-X-BSQC-FACTRM2
4 British Standard Slim Style Latch-Valve
5 Outlet Retaining Mounting screws (2 req'd) H-MPP-0608
6 Body Seal O-X-OXE-SEAT*
7 Poppet O-X-BSQC-POPET2*
8 Gas connector O-X-BSQC-VLV2
9 Poppet O-Ring H-ORING105VTN*
10 Retaining washer O-X-BSQC-WASH
11 Retaining washer screws (2 req'd) H-HLTPP-04037
12 Vacuum spring (Only used for Vacuum Outlet) O-X-LVAPB-SPGAS*
See Above
Above parts with and “*” are found in repair kit: O-RK-LVA-BSQSL
www.amico.com 15
Page 16
Replacement Components
AGSS Latch Valve Assembly
5
4
2
13
12
11
10
9
8
7
6
1
Item Description Model Numbers
1 Surface Box Cover screws (2 req'd) H-STPP-6150AB
2 Surface Box Cover O-X-BSQC-SBX2-375
3 Trim Ring O-X-BSQC-FACTRM2
4 British Standard Slim Style Latch-Valve
5 Outlet Mounting screws (2 req'd) H-MPP-0608
6 AGSS Check Valve O-X-BSQC-CHKVLV
7 Flow Adjustment screw H-HSSS-CPM601-6SS
8 Locking screw H-HSSS-CPM601-6SS
9 AGSS Check Valve Spring O-X-BSQC-VLV-SPR*
10 Check Valve Body Seal H-ORING-020VTN*
11 Check Valve Body Seal H-ORING-020VTN*
12 Check Valve Body O-X-BSQC-LATCH2
13 Check Valve O-Ring O-X-LVAQ-ORING*
3
See Above
Above parts with and “*” are found in repair kit: O-RK-LVA-BSQSL-AGS
16 Amico Pipeline
Page 17
Replacement Components
Rough-in Assembly
4
3
2
1
Item Description Model Numbers
1 Secondary Seal O-Ring H-ORING-115VTN*
2 Secondary Check Valve O-X-BSQC-BKCHK2*
3 Secondary Check Valve Spring O-X-BSQC-BAKSPR*
4 Rough-in Body
Above parts with an “*” are found in repair kit: O-RK-BAK-BSQSL
See above
www.amico.com 17
Page 18
www.amico.com
Amico Pipeline | www.amico.com
85 Fulton Way, Richmond Hill
Ontario, L4B 2N4, Canada
Toll Free Tel: 1.877.264.2697 Toll Free Fax: 1.866.440.4986 Tel: 905.763.7778
Fax: 905.763.8587 Email: info@amico.com
Authorized Representative: RMS-UK Limited 28 Trinity Road Nailsea, Somerset BS484NU England Phone & Fax: 01275 858891
APE BRIT STD OUTLET SLIM MANUAL JAN 2012
Loading...