Amico British Standard Outlet User Manual

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Installation and Maintenance Manual
www.amico.com
Medical Gas Outlet
British Standard Compatible
Page 2
Table of Contents
Product Description 3 Cleaning and Lubrication 3 Inspection and Testing 4
Installation & Dimensions 4 - 7 Flush Mount 5 Console Mount 6 Surface Mount 7
Service 8 - 12 Preventive Maintenance 8 Latch-Valve Assembly 9 AGSS Latch Valve Assembly 10 AGSS Flow Control Adjustment 11 Rough-In Assembly-Flush, Console and Surface Mount 12
Model Numbers 13 Latch-Valve Assembly 13 Rough-in Assembly 13 Complete Outlets 13
Gas Indexing 14 Replacement Components 15 - 17 Latch Valve Assembly 15 AGSS Replacement Components 16 Rough-In 17
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Product Description
The Amico Medical Gas British Outlet is composed of two separated modules: the “Rough-in assembly” and the “Latch­valve assembly”.
The “Rough-in assembly” consists of a brass machined body that incorporates a spring loaded check assembly. A 12.7 mm OD, 9.52 mm ID copper pipe is sliver brazed into the body for external pipeline connections. The brass body and pipe assembly are inserted into a gas specic plate. The “Rough-in assembly” has a colour coded label on the front plate and the copper pipe, so that the installer can easily identify the gas that the copper pipe should be connected to. The “Rough-in assembly” incorporated a check valve that allows the “Latch-valve assembly” to be removed for service, without requiring the pipeline to be shut down. The “Rough-in assembly” has a DUAL pin gas specic indexing arrangement to prevent the wrong “Latch valve assembly” from being plugged into the “Rough-in assembly” (see page 17).
The “Latch-valve assembly” is manufactured with a gas specic housing which accepts, retains and releases the probe, indexed on the back side to match gas specic indexing of the “Rough-in assembly”.
CAUTION: DO NOT over tighten the Latch Valve mounting screws! Distortion of the Latch valve can occur.
Outlets are available for oxygen, medical air, surgical air, nitrous oxide, medical vacuum and anesthetic gas scavenging system. These are designed in accordance with HTM 2022, BS EN 737-1:1998 and BS 737-4:1998 (for AGSS)
Cleaning and Lubrication
The Amico British Outlets are factory cleaned for oxygen service. Exposed surfaces of the Outlet may be cleaned with a mild detergent solution or wiped with a disinfectant commonly used in patient rooms, which is compatible with plastic. Lubricate elastomer seals sparingly with silicone lubricant that is oxygen compatible. DO NOT USE OIL
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Inspection and Testing
Pressure drops across the Amico British Outlet shall comply with clause 6.3 of BS EN 737-1:1998.
Nominal Pressure
(kPa)
400 320 60 15
400 320 200 70
700 640 300 70
Vacuum *40 40 15
* Absolute pressure
AGSS Requirements for ow and pressure drop across terminal units with probe inserted clause 5.4.8 of BS EN 737-4:1998
Terminal Type Test Pressure
1 Atmospheric pressure 90 15
Note: The Amico British Outlets meet and exceed the requirements at the time of manufacture. However piping source
capacity, sizing and restrictions may prevent outlets form attaining these values.
Test Pressure
(kPa)
Test Flow
(1/min)
Test Flow
(1/min)
EN 737-1 Limit
(kPa)
Maximum Pressure Drop
Across a Terminal Unit
(kPa)
Installation and Dimensions
The Amico British Outlet should be mounted at a height of between 900 mm and 1400 mm above nished oor level and not less than 200 mm from any obstruction.
Where more than one Outlet unit is to be mounted in one location, these should be mounted at the following spacing;
• Two Outlet units - 150 mm centres
• Three or more Outlets units - 135 mm centres
Outlet units mounted in a horizontal array shall be installed in the following sequence when viewed from the front, left to right;
O₂; N₂O; 50%O₂/50%N₂O; Medical Air, Surgical Air, Vacuum; AGSS
Please refer to HTM 2022, section 3.
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Installation and Dimensions
Flush Mount
58mm
58mm
80mm
80mm
102mm
102mm
22mm
58mm
73mm
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Installation and Dimensions
Console Mount
229mm
92mm
46mm
83mm
53mm
29mm
102mm
64mm
102mm
73mm
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Installation and Dimensions
Surface Mount
58mm
58mm
80mm
80mm
8mm
72mm
88mm
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Page 8
Preventative Maintenance
Regular inspection and maintenance of the Outlets will prolong its life and reduce the possibility of sudden, inconvenient component failures. The use of damaged probes or faulty equipment may require further maintenance.
Outlets should be subjected to regular inspection and testing as follows:
Monthly;
a. Visually inspect the Outlet for signs of damage.
b. Check to see if the Front Latch Assembly (2nd Fix) operates smoothly with the gas specic probe.
c. If there is any disagreement with the operation of the Front Latch Assembly (2nd Fix), remove the unit for
closer inspection/repair/replacement if necessary.
Annually;
a. Remove Trim Plate and clean debris from the mounting box.
b. Remove Front Latch Assembly (2nd x) and inspect the barrel for any damage.
c. Inspect the Rough-in Assembly (1st x) for any damage. If damage or leaking replace components.
d. Test Front Latch Assembly (2nd x) for correct operation (connection and disconnection of the probe) using a
blank probe.
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Latch Valve Assembly
10
9
8
5
4
1
3
2
7
6
11
1. Unscrew the two Trim Plate screws (1), and remove Trim Box Plate (2) and the Trim plate (3).
2. Unscrew the two Retaining screws (5) until the Latch Valve Assembly (4) can be removed from the Outlet.
3. Remove the two Retaining washer screws (11), and remove the Retaining washer (10).
4. Remove the gas connector (9)
5. Remove the Body Seal (6) and Poppet (7) from the front of the Gas Connector (9). Inspect the items for wear or damage and replace the Body Seal (6).
6. Remove the Gas or Vacuum Spring (8, to inspect if wear id damage. Re-install the Gas or Vacuum Spring.
7. Re-install all internal components into the Gas Connector (9). Check that the Gas or Vacuum Spring (8), Body Seal (6) and Poppet (7) are in place. Re-install the round Retaining washer (10) and secure with two Retaining washer screws (11), do not over tighten.
8. Re-install the Latch Valve Assembly into the outlet. Coat the connector (9) with a thin coat of oxygen compatible silicone lubricant to aid insertion. Tighten down the Retaining screws (5), DO NOT over tighten, as this could damage the Latch Valve Assembly.
9. Re-install Trim Plate (3) and Trim Box Plate (2) and tighten down Trim Plate screws (1).
10. Connect gas specic adapter into the outlet. The connection should be smooth and the adapter should lock and remain in place allowing gas to ow. If not, replace the entire Latch Valve Assembly (4).
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AGSS Latch Valve Assembly
1
3
2
12
11
10
9
8
7
5
4
6
1. Unscrew the two Trim Plate screws (1), and remove Trim Box Plate (2) and the Trim plate (3).
2. Unscrew the two Retaining screws (5) until the Latch Valve Assembly (4) can be removed for the Outlet.
3. After removing the Latch Valve Assembly (4) from the Outlet, you can then pull the Check Valve Body Assembly from the back side of the Latch Valve Assembly (4). Remove the Check Valve Body Seal (10) and check for any abnormal wear or Damage and Replace, coat the O-ring with a thin coat of oxygen compatible silicone lubricant.
4. Disassembly of the Check Valve Body Assembly: Hold the Check Valve Body Assembly in one hand, and push down the Check Valve (6) with your thumb of the same hand, compressing the Check Valve Spring (9). Remove the Check Valve O-ring (12). Release the Check Valve (6) slowly; the Check Valve Body Assembly will fall apart.
5. Reassembly of the Check Valve Body Assembly: Re-install the Check Valve Spring (9) onto the Check Valve (6), and then insert them into the Check Valve Body (11). Again, hold the Check Valve Body Assembly in one hand, and push down the Check Valve (6) with your thumb of the same hand, compressing the Check Valve Spring (9). Before re-installing the Check Valve O-ring (12), coat the O-ring with a thin coat of oxygen compatible silicone lubricant.
6. Insert the Check Valve Body Assembly into the back of the Latch Valve Assembly.
7. Re-install the Latch Valve Assembly into the outlet. Coat the outer portion of the Check Valve Body Assembly with a thin coat of oxygen compatible silicone lubricant, to aid insertion. Tighten down Retaining Screws (5), DO NOT over tighten, as this could damage the Latch Valve.
8. Re-install Trim Plate (3) and Trim Box Plate (2) and tighten down Trim Plate Screws (1).
9. Connect gas specic adapter into the outlet. The connection should thread in smooth and the adapter should remain in place allowing gas to ow. If not, replace the entire Latch Valve Assembly (4).
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Surface Mount
Box
Flow Control
Screw
(3mm Allen Key)
Valve
A.G.S.S.
Threaded Nose
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British Standard A.G.S.S.
AGSS Flow Control Adjustment
Reference Part Numbers:
O-BSQ-REC-AGS
O-BSQ-CON-AGS
O-BSQ-SUR-ARS
1. Insert a 3 mm Allen Key into the front of the Check Valve.
2. Adjust the Flow Control Screw to desired setting.
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Page 12
Rough In Assembly
CAUTION: Ensure that the supply pressure is shut o before performing service.
Inside the “Rough-in assembly” is a secondary check valve whose function is to shut o gas ow when the “Latch-valve assembly “is removed. This seat/seal also prevents leakage around the latch valve connector. As the secondary seal is only a static seal, it will rarely need replacement. However, if the seat/seal does need replacement, follow the following procedure:
NOTE: Suction inlets (Vacuum and AGSS) are not supplied with Secondary Check Valves. The Secondary Check Valve (4)
and Secondary Check Valve Spring (5) are not required.
1. Ensure that no pressure exists in the line by depressing the secondary check (4).
2. Remove the retaining ring (1) from the inside of the outlet body. Use a small screwdriver to pull the end of the ring toward the center and then pull the ring up and out.
3. Remove the washer (2), seat/seal (3), secondary check valve (4) and the secondary check valve spring (5). Inspect items for wear or damage and replace the seat/seal (3).
4. Re-install the spring (5), secondary check valve (4), seat/seal (3) and the washer (2). Insert the retaining ring (1) into the slot and ensure that the whole ring is seated properly.
5. Turn on the pressure and check for leaks. Re-install the “Latch Valve assembly” and perform then inspection and test.
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Model Numbers
Flush Mounted
Latch Valve Assembly Rough-in Assembly Complete Assembly
Oxygen O-FASC-BSQ-OXY O-BAKBSQ-OXY O-BSQ-REC-OXY
Medical Air (400 kPa) O-FASC-BSQ-MA4 O-BAKBSQ-MA4 O-BSQ-REC-MA4
Medical Air (700 kPa) O-FASC-BSQ-MA7 O-BAKBSQ-MA7 O-BSQ-REC-MA7
Vacuum O-FASC-BSQ-VAC O-BAKBSQ-VAC O-BSQ-REC-VAC
Nitrous Oxide O-FASC-BSQ-N2O O-BAKBSQ-N2O O-BSQ-REC-N2O
Anesthetic Gas Scavenging System O-FASC-BSQ-AGS O-BAKBSQ-AGS O-BSQ-REC-AGS
Console Mounted
Latch Valve Assembly Rough-in Assembly Complete Assembly
Oxygen O-FASC-BSQ-OXY O-BAKCON-BSQ-OXY O-BSQ-CON-OXY
Medical Air (400 kPa) O-FASC-BSQ-MA4 O-BAKCON-BSQ-MA4 O-BSQ-CON-MA4
Medical Air (700 kPa) O-FASC-BSQ-MA7 O-BAKCON-BSQ-MA7 O-BSQ-CON-MA7
Vacuum O-FASC-BSQ-VAC O-BAKCON-BSQ-VAC O-BSQ-CON-VAC
Nitrous Oxide O-FASC-BSQ-N2O O-BAKCON-BSQ-N2O O-BSQ-CON-N2O
Anesthetic Gas Scavenging System O-FASC-BSQ-AGS O-BAKCON-BSQ-AGS O-BSQ-CON-AGS
Surface Mounted
Latch Valve Assembly Rough-in Assembly Complete Assembly
Oxygen O-FASC-BSQ-OXY O-BAKBSQ-OXY O-BSQ-SUR-OXY
Medical Air (400 kPa) O-FASC-BSQ-MA4 O-BAKBSQ-MA4 O-BSQ-SUR-MA4
Medical Air (700 kPa) O-FASC-BSQ-MA7 O-BAKBSQ-MA7 O-BSQ-SUR-MA7
Vacuum O-FASC-BSQ-VAC O-BAKBSQ-VAC O-BSQ-SUR-VAC
Nitrous Oxide O-FASC-BSQ-N2O O-BAKBSQ-N2O O-BSQ-SUR-N2O
Anesthetic Gas Scavenging System O-FASC-BSQ-AGS O-BAKBSQ-AGS O-BSQ-SUR-AGS
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Page 14
Gas Indexing
As seen from the front of the “Rough-In Assemblies”
VACUUM
NITROUS OXIDE
OXYGEN
MEDICAL AIR
400 kPa
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MEDICAL AIR
700 kPa
AGSS
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Replacement Components
Latch Valve Assembly
10
9
8
5
4
1
3
2
7
6
11
Item Description Model Numbers
1 Trim Plate Screws (2 required) H-STPP-6150AB
2 Trim Box Plate O-X-BSQC-BOX625
3 Trim Plate O-X-BSQC-TRIM
4 British Standard Latch-Valve
5 Outlet Mounting Screws (2 required) H-MPP-0616SS
6 Body Seal O-X-OXE-SEAT*
7 Poppet for Body O-X-BSQC-POPET*
8a Spring for All Gases (except Vac.) O-X-LVAPB-SPGAS*
8b Spring for Vacuum O-X-LVAPB-SPVAC* (only for Vacuum)
9 Gas Connector O-X-LVAPB-BDY
10 Retaining Washer O-X-BSQC-WASH
11 Retaining Washer Screws (2 required) H-HLTPP-04037
See Above
Above parts with an “*” are found in repair kit: O-RK-LVA-BSQ
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Replacement Components
AGSS Replacement
5
4
12
11
10
9
8
7
6
1
3
2
Item Description Model Numbers
1 Trim Plate Screws (2 required) H-STPP-6150AB
2 Trim Box Plate O-X-BSQC-BOX625
3 Trim Plate O-X-BSQC-TRIM
4 British Standard Latch-Valve
5 Outlet Mounting Screws (2 required) H-MPP-0616SS
6 AGSS Check Valve O-X-BSQC-CHKVLV
7 Flow Adjustment Screw H-HSSS-CPM601-6SS
8 Locking Screw H-HSSS-CPM601-6SS
9 AGSS Check Valve Spring O-X-BSQC-VLV-SPR*
10 Check Valve Body Seal H-ORING-020VTN*
11 Check Valve Body O-X-BSQC-LATCH
12 Check Valve O-Ring O-X-LVAQ-ORING*
See Above
Above parts with an "*" are found in repair kit: O-RK-LVA-BSQ-AGS
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Replacement Components
Rough In Assembly
Item Description Model Numbers
1
2
3
4
5
6
7
Note: Suction inlets (Vacuum and AGSS) are not supplied with Secondary Check Valves. The Secondary Check Valve (4)
and Secondary Check Valve Spring (5) are not required.
Retaining Ring O-X-BAK-RETAI*
Washer H-WASH-895-SS*
Seat/Seal O-X-BAK-SEAT*
Secondary Check Valve O-X-BAK-CHECK*
Secondary Check Valve Spring O-X-BAK-SPRING*
Console Rough-in Assembly See Above
Flush and Surface Mount Rough-in Assembly See Above
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www.amico.com
Amico Pipeline | www.amico.com
85 Fulton Way, Richmond Hill
Ontario, L4B 2N4, Canada
Toll Free Tel: 1.877.264.2697 Toll Free Fax: 1.866.440.4986 Tel: 905.763.7778
Fax: 905.763.8587 Email: info@amico.com
Authorized Representative: RMS-UK Limited 28 Trinity Road Nailsea, Somerset BS484NU England Phone & Fax: 01275 858891
APE BRIT STD OUTLET MANUAL DEC 2011
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