AMETEK 2120 PLC Interface Module User Manual
INSTALLATION MANUAL
R
ESOLVER
& LDT I
NTERFACING
2120
PLC Interface Module
Series 2120
Series 956
ABSOLUTE PROCESS CONTROL
KNOW WHERE YOU ARE... REGARDLESS
1080 North Crooks Road
Clawson, MI 48017-1097
Phone: (248) 435-0700
FAX: (248) 435-8120
Internet: www.ametekapt.com
www.ametek.com
Preface
This manual is divided into four parts. Part 1 provides an introduction for the Theory and
Operation of the Series 2120 PLC Interface Module. Part 2 contains a Hardware Overview.
Part 3 explains the Mounting and Wiring of the 2120 PLC Interface Module. Part 4 provides
the Programming Instructions. Also included are four Appendixes; Error Messages, Function
Summary Chart, Catalog Numbering System, and Specifi cations. A glossary and index are also
provided at the back of this manual.
Disconnect power before servicing. The Gemco Series 2120 contains no servicable
components other than the power supply fuse. Consult factory for repair or replacement.
Copyright 1997, 1998, 1999, 2001 by AMETEK
All Rights Reserved - Made in the U.S.A.
Version 0.3
AMETEK has checked the accuracy of this manual at the time it was printed. Any comments you may
have for the improvement of this manual are welcomed.
AMETEK reserves the right to revise and redistribute the entire contents or selected pages of this manual.
All rights to the contents of this manual are reserved by AMETEK.
i Installation and Programming Manual
Contents
Chapter 1: Theory of Operation 1
Chapter 2: Hardware Overview 2
2.1 Standard Modules ..................................................................................................................... 3
Controller (FMMP01) ......................................................................................................... 3
Power Supply (FMPS01) .................................................................................................... 3
2.2 Input/Output Module ............................................................................................................... 3
Resolver (FMIR01) ............................................................................................................. 3
Variable Pulse (FMIP01)..................................................................................................... 4
LDT Input (FMIP020) ........................................................................................................ 4
Digital Output (FMOD01) .................................................................................................. 4
Analog Output (FMOA01).................................................................................................. 4
Relay Output (FMOR01) .................................................................................................... 5
2.3 Status LEDs Defi ned ................................................................................................................ 5
Chapter 3: Mounting and Wiring 7
Things to Consider ..............................................................................................................7
3.1 Mounting ................................................................................................................................. 7
Interface Module ................................................................................................................. 7
Cabling ................................................................................................................................ 8
3.2 Wiring ..................................................................................................................................... 10
Controller Module (FMMP01).......................................................................................... 10
Relay Output Module (FMOR01)..................................................................................... 10
Power Supply Module (FMPS01)..................................................................................... 11
Resolver Module (FMIR01).............................................................................................. 12
Variable Pulse LDT Module (FMIP01)............................................................................. 12
LDT Input (FMIP02) ........................................................................................................ 13
Digital Output (FMOD01) ................................................................................................ 13
Analog Output (FMOA01)................................................................................................ 14
Chapter 4: Programming 21
Before You Start ................................................................................................................21
Programming Keys Defi ned .............................................................................................. 22
4.1 Resolver Input Confi guration Functions................................................................................. 23
Scale Factor (300) ............................................................................................................. 23
Turns Counting (301)........................................................................................................ 23
Turns Counting Wrap Around (308) ................................................................................. 24
Position Offset (302)......................................................................................................... 24
Programming Scale Factor (300) ...................................................................................... 24
Display Power-Up (305) ................................................................................................... 26
Resolver Reset-to-Preset (307) ......................................................................................... 26
Installation and Programming Manual ii
4.2 : LDT Confi guration Functions..........................................................................................27
Wire Speed (300) .............................................................................................................. 28
Count Direction (301) ....................................................................................................... 28
Position Offset (302)......................................................................................................... 29
Fault Pulse Time (306) ...................................................................................................... 30
LDT Output Type (307) .................................................................................................... 30
LDT L1 Input Reset-to-Preset (311)................................................................................. 31
4.3 : Monitor Setup Functions .................................................................................................31
Unit of Measurement (14)................................................................................................. 31
Decimal Location (13) ...................................................................................................... 32
Position Hold (15)............................................................................................................. 32
Auxiliary LED (16)........................................................................................................... 33
Move Detection Time-Out(12)..........................................................................................
34
4.4: Relay Setup Functions ......................................................................................................34
Upper End Limit (400)...................................................................................................... 35
Lower End Limit (401) ..................................................................................................... 35
Relay State (402)...............................................................................................................36
Relay Override (403)......................................................................................................... 36
4.5: Digital Outputs..................................................................................................................37
Output Type (200) ............................................................................................................. 37
Latch/Synchronize Handshake (201) ................................................................................ 37
Logic Level (202).............................................................................................................. 38
Error Condition Output State (203) .................................................................................. 38
4.6: Analog Outputs................................................................................................................39
Analog Output Channel 1 ................................................................................................. 39
Analog Output Channel 2 ................................................................................................. 42
4.7: Program and Supervisory Mode Functions .....................................................................43
Program Mode Access (10)............................................................................................... 43
Program Mode Time-out (11) ........................................................................................... 44
Appendix A: Error Messages 45
Error Conditions (306) ...................................................................................................... 50
Appendix B: Function Summary Chart 51
Appendix C: Catalog Numbering System 53
Appendix D: Specifi cations 54
Glossary ............................................................................................................................ 56
Index.................................................................................................................................. 58
iii Installation and Programming Manual
Chapter 1: Theory of Operation
Chapter 1: Theory of Operation
The Gemco Series 2120 PLC Interface Module converts the input signal from a resolver based
rotary transducer or Magnetostrictive Linear Displacement Transducer (LDT) to digital analog or
overtravel relay outputs. Resolver based inputs provide up to 14 bit resolution per turn with a
fi eld programmable scale factor. LDT based inputs allow fi eld selection of position data in inches
to .001 inches or millimeters to .01 millimeter. The module’s 6 digit display can show position
or velocity data. The optional 20 bit digital output board allows fi eld confi guration of parallel
digital outputs in a binary, BCD or grey code format. The optional analog output board allows
fi eld selection of a voltage or current output of position or velocity and is scalable over any
portion of the displayed data. The optional relay output board provides two mechanical relay
outputs intended for use as overtravel limits.
Advanced features include:
Reset-to-Preset input for continuous recalibration or compensation for process
drift.
Turns counting software for multiple turn applications using a single turn resolver.
Move detection software for detection of a jammed motor driven mechanism or
drive component failure.
Position hold input to freeze displayed data during high vibration periods at the
sensor.
Field programmed data is protected by a hard contact closure on the back of the module and a
user selectable security code.
Installation and Programming Manual
1
Chapter 2: Hardware Overview
Chapter 2: Hardware Overview
This chapter contains descriptions of the Interface Module’s components. For installation
instructions, see Chapter 3: Mounting and Wiring.
The Interface Module contains a heavy-duty case which can hold up to fi ve modules. Several
optional modules can be used with the Interface Module. See also Appendix C: Catalog
Numbering System for more information on optional modules.
Power Supply
Controller (CPU)
Digital Output (optional)
Analog Output (optional)
Resolver Input (optional)
Linear Displacement Transducer L1 (optional)
Linear Displacement Transducer V1 (optional)
Relay Output (optional)
The Interface Module’s faceplate contains a 6-digit, seven-segment LED display and four
programming keys. The LED display is used to indicate the position, as well as to display
parameters when programming. The programming keys are used to program the Interface
Module. Ten small status LEDs are also provided. These LEDs are used to indicate the state
of the monitor during machine operation.
PROGRAM
FLT OK
MVT FLT
POS
RPM
UPR LIM
LWR LIM
AUX1
AUX2
AUX3
()
F
POWER
POWER SUPPLY
100-240VAC 50/60HZ
L1
L2
3 5 6412
GND
FLT CHK
}
AUX INP
7
}
FMPS01
POWER
FRONT
4
RELAY
R
E
L
A
Y
FMOR01
4
BACK
3
RSLVR
FMIR01
3
R
E
S
O
L
V
E
R
SERIES
2120
2 1
C.P.U.
D
G
T
L
O
U
T
P
U
T
FMMP01
2
1
Figure 2-1 Interface Module with Resolver/Digital Modules
2
Installation and Programming Manual
Chapter 2: Hardware Overview
2.1: Standard Modules
This section provides descriptions of basic Interface Modules (also see Section 2.2: Input/Output
Modules).
Controller (FMMP01)
This module contains the Central Processing Unit (CPU) which is used to process data it receives from
the resolver or Linear Displacement Transducer (LDT). It then shows the position on the Interface
display. The controller is also responsible for continuously monitoring all programmed setpoints and
timing functions. To store programmed functions, including fi xed settings, the controller contains
battery-backed memory. This battery requires no maintenance and is non-replaceable. To allow for
remote communications with the Interface Module, RS-232 and RS-485 serial ports are available through
a D9 connector. The controller is located in slot 1 of the enclosure. (For wiring instructions, see Section
3.2: Wiring)
Power Supply (FMPS01)
This module supplies power to the Interface Module. It also contains a fault check relay and an auxiliary
input. The fault check relay is designed to take power away from the operating machine when a fault
occurs during machine operation, or when power is taken away from the Interface Module. In order for
this to perform it’s intended function, the fault check relay must be properly wired to the machine’s safety
interlock. For a listing of errors which will cause the fault check relay to deenergize, see Chart A-4 in
Appendix A: Error Messages. The auxiliary input is designed for the Move Detection Time-out and
Position Hold functions and accepts an 85-265 VAC input signal. The power supply is located in slot 5 of
the enclosure. (For wiring instructions, see Section 3.2: Wiring.)
2.2: Input/Output Modules
The PLC Interface Module can be used with a resolver or Linear Displacement Transducer (LDT). Either
input module will be located in slot 3 of the enclosure. You can identify the module type by the name
found on the back of the module.
Resolver (FMIR01) Input Option R1
This module is used with a Gemco resolver. The resolver assembly consists of a highly accurate and
repeatable brushless resolver, housed in an industrial-grade enclosure. The shaft position is calculated
from two analog signals that vary as a function of the angular rotation of the input shaft.
The brushless resolver works on the same principle as a rotary transformer to couple power into the rotor.
The construction of the brushless resolver consists of a two-phase stator and a single-phase rotor. Each
stator is positioned 90° apart from each other. The two stators continually provide two different output
voltages. Using these two outputs, the module performs a ratiometric conversion and provides an absolute
position. This results in a highly accurate and repeatable transducer having excellent reliability with an
infi nite resolution which can be converted by a resolver-to-digital converter into digital position data. This
module also provides the reset-to-preset input terminals. An input at these terminals will reset the position
display and outputs to a preprogrammed value. This input can be used to continuously compensate for
position drift caused by slippage in the drive mechanism turning the resolver.
Installation and Programming Manual
3
Chapter 2: Hardware Overview
Variable Pulse (FMIP01) Input Option V1
This module is used with an LDT that provides its output in the form of a pulse width modulated RS-422
signal. This module only works with Gemco Series 951VP2110 LDT’s.
LDT Input (FMIP02) Input Option L1
This module will accept an output from a controlled pulse, start stop pulse or variable pulse
magnetostructive LDT. This card accepts a wide range of LDT inputs and provides faster updates than
the variable pulse version described above.
It allows the PLC Interface Module to receive the signals from the LDT. The pulse width signal is
converted to position data which the monitor displays. The module also provides +24 VDC to supply
power to the LDT. The module was designed to work with the Gemco Series 951 or 952CP or RS LDT.
However, other LDTs can be used with the module. If you are using a different type of LDT, contact the
factory for wiring and programming instructions.
This module also contains reset-to-preset input terminals. A signal at this input will reset the position
display and outputs to a preprogrammed value. This feature is useful for quick recalibration of the
system to a gauge block or known machine position.
Digital Output (FMOD01) Output Option D1, D2 or D3
This module is used to transmit parallel digital output data to a PLC or personal computer. The digital
output is fi eld confi gurable for position or velocity data in a binary, BCD or grey code format. This data
is updated every 50 microseconds. The electrical characteristics of this output data can be current sinking,
current sourcing or TTL which must be specifi ed in the module’s part number.
This module also provides two input pins for use as a fi eld confi gured latch or synchronized handshake
input. The latch input freezes the digital output data while the PLC reads it. The data is updated when the
input is released. When confi gured for synchronized handshake, the PLC must provide a clocked square
wave input into these input pins. Digital data is updated on each transition of the square wave and the PLC
is synchronized to read the updated position data after a 100 microsecond settling time.
This input accepts a 5 to 24 VDC source from the PLC to perform the latch or synchronized handshake
function described above. For details on wiring to the digital output board, see pages 17 & 18.
Analog Output (FMOA01) Output Option A1
This module is used to transmit position or velocity data to a PLC in an analog format. The module
provides two separate analog output channels that can be independently confi gured for position or
velocity data.
These analog outputs can be fi eld scaled over any range and confi gured for 0 - 10 VDC, 10 - 0 VDC,
-10 VDC to +10 VDC, 4 - 20 mA, 20 - 4 mA, 0 - 20 ma or 20 - 0 mA.
For applications that require remote indication it is recommended to use an aftermarket analog input
display or a digital input display. When using one of these displays the optional analog or digital output
board must be specifi ed in the part number.
4
Installation and Programming Manual
Chapter 2: Hardware Overview
Relay Output (FMOR01)
This optional module contains two overtravel limit relays. These relays can be programmed to either
energize or deenergize upon reaching the programmed overtravel position. These relays will also actuate
upon detection of the system and operating errors listed in chart A-5 in Appendix A.
2.3: Status LEDs Defi ned
The Interface Module has 10 status LEDs and four programming keys. The LEDs provide information on
the monitor’s state during machine operation, and the programming keys are used to program functions
and perform basic operations.
Status LEDs
PROGRAM
FLT OK
MVT FLT
POSITION
RPM
UPR LIM
LWR LIM
AUX 1
AUX 2
AUX 3
SERIES
2120
()
F
Enter Key
Shift Key
Scroll Key
Function Key
Figure 2-2 Status LEDs and Programming Keys
PROGRAM
turns off when it is not. Functions cannot be programmed when this LED is off.
The program LED turns on when the Interface Module is in program mode and
FAULT OK The fault check OK LED turns on when the power supply’s fault check relay is
energized, indicating the system is OK. This LED will turn off when a fault is
detected, indicating that the fault check relay is deenergized.
MVT FLT The movement fault LED turns on when a movement fault is detected. (For more
information, see Move Detection Time-out in Section 4.3: Setup Functions.)
Installation and Programming Manual
5
Chapter 2: Hardware Overview
POSITION This position LED turns on when the Interface Module is showing position in the
large LED display.
RPM The RPM LED turns on when the Interface Module is showing RPM in the large
LED display.
UPR LIM The upper limit LED refl ects the state of the relay when the value programmed in
the Upper End Limit function is reached. The relay can be programmed to energize
or deenergize upon reaching the programmed overtravel position. (For more
information, see Upper End Limit in Section 4.3: Setup Function).
LWR LIM The lower limit LED refl ects the state of the relay when the value programmed in
the Lower End Limit function is reached. The relay can be programmed to
energize or deenergize upon reaching the programmed overtravel position. (For
more information, see Lower End Limit in Section 4.3: Setup Functions.)
AUX 1 For future expansion.
AUX 2 For future expansion.
AUX 3 The auxiliary LED is programmable and can be used with the Position Hold
function. When enabled, this LED indicates when the position is being held. (For
more information, see Position Hold and Auxiliary LED in Section 4.3: Setup
Functions.)
The function key is used to begin a process for programming a function. When
this key is pressed, the Interface Module prepares itself for the entry of a specifi c
(F)
function number.
The scroll key is used to scroll through the Interface Module’s list of function
numbers, as well as other lists. This key is also used to increment selected digits
shown on the Interface Module’s LED display.
The shift key is used to move to (select) a specifi c digit shown on the Interface
Module’s LED display from right to left.
The enter key is selected after a function number has been entered. This begins
the programming process for the selected function. The enter key is also used to
program a value in a function.
NOTE: For more information on how to use the programming keys, see Chapter 4: Programming
6
Installation and Programming Manual
Chapter 3: Mounting and Wiring
Chapter 3: Mounting and Wiring
This chapter provides instructions for mounting and wiring the PLC Interface Module. These instructions
have been divided into two sections: Section 3.1: Mounting and Section 3.2: Wiring.
Things to Consider
It is recommended that you consider the following before installing the PLC Interface Module:
To minimize the effects of electromagnetic interference (EMI), the monitor should be
mounted as far away as possible from motor starters, drives and control relays.
The monitor should be mounted in an area free of water spray, corrosive gases, fl ying
chips, or any other foreign matter that could cause damage to the unit.
If the module is mounted directly on the machine, it should be installed in an area
where shock and vibration will be minimized.
The module should be located in an area that is within the temperature and humidity
specifi cations. (See Appendix D: Specifi cations.)
3.1: Mounting
Interface Module
To assist you in mounting the PLC Interface Module, refer to Figure 3-1. Perform the following steps:
1. According to the dimensions as shown in Figure 3-1, cut out a section of the panel
you wish to mount the module in.
2. Remove the mounting rails on the left and right side of the unit by removing the
#6-32 UNC screws located on the rear of the unit.
3. Place the module in the cutout section of the panel.
4. From behind the panel, insert the two mounting rails into the module’s side grooves.
The feet of the rails must be inserted fi rst. See Figure 3-1 for the location of the
mounting rails.
The mounting rails secure the monitor by their feet being pressed against the back
of the panel.
Installation and Programming Manual
7
Chapter 3: Mounting and Wiring
5. Insert each #6-32 UNC screw into each of the module’s screw holes.
6. Using a 7/64" Allen wrench, secure the screws into position. This will secure the
mounting rails. 8 to 10 inch pounds of torque is required.
Cabling
The signals from a resolver or LDT are inherently very immune to electrical noise. However, to ensure
trouble free operation in an industrial environment, it is recommended that these cables be routed in a
separate conduit isolated from all power handling leads. A continuous uninterrupted length of cable from
the transducer to the Interface Module is preferred. If fi eld splices to the cable are required, they must
be done in an isolated grounded junction box with no other power handling leads present. Shielded cable
must be used that has similar shielding as the standard Gemco cable and the shield must not be tied to
ground anywhere along the cable run except as shown in the wiring diagram in this manual.
The cabling should also be routed away from noise generating devices like variable frequency drives,
servo amplifi ers, solenoid valves or large contactors.
8
Installation and Programming Manual
2
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Chapter 3: Mounting and Wiring
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Figure 3-1 Dimensional Drawing
Drawing E0232200
Installation and Programming Manual
9
Chapter 3: Mounting and Wiring
3.2: Wiring
This section contains pinout diagrams for each module. System wiring diagrams follow.
Controller Module (FMMP01)
The controller has two connectors: a D9 connector (J1) for RS-232 and RS-485 serial
communications, and a program lockout connector (J2) intended for a keyswitch. (See Figure
3-2). Making connections to both connectors is optional. However, the program lockout
connector must be jumpered to allow the unit to enter program mode. J2’s input rating is +5
VDC maximum dry contact or open collector (drain) only. Actuation voltage must be less than
+1.0 VDC at 0.2 mA. The terminal wire size is No. 22-12 AWG.
COMMUNICATIONS CONNECTOR
PIN SIGNAL NAME DIRECTION
GND CHASSIS
1
RXD RS-232
2
3
TXD RS-232
4
NO CONNECTION
5
GND SIGNAL
6
TX2+ RS-485
7
RTS RS-232
8
CTS RS-232
9
TX2- RS-485
OUTPUT
INPUT
I / O
INPUT
OUTPUT
I / O
INPUT +
{
INPUT -
(J1)
COMMUNICATIONS
CONNECTOR D9 FEMALE
(J2)
PIN 9
PIN 6
C.P.U.
PIN 5
PIN 1
21
FMMP01
Figure 3-2 Controller Pinout Diagram
Drawing E8002099
NOTE: The controller’s program lockout connector (J2) must be jumpered to allow the unit
to enter program mode.
Relay Output Module (FMOR01)
The relay output module contains two overtravel limit relays. Each relay contains a N.O. contact
pair and a separate N.C. contact pair. (See Figure 3-3). The relay contacts are rated at 8 amps
250 VAC, 30 VDC, 1/4 HP 125, 250 VAC. The terminal wire size is 22-12 AWG.
10
Installation and Programming Manual
Chapter 3: Mounting and Wiring
RELAY
NO
{
{
NO
NC
NC
NO
NO
NC
NC
RELAY 1
UPPER LIMIT
RELAY 2
LOWER LIMIT
Figure 3-3 Relay Output Pinout Diagram
Power Supply Module (FMPS01)
The power supply module has a main power input, an auxiliary input, and a fault check output.
(See Figure 3-4). Power input: 85-265 VAC at 450 mA maximum. Fault check output: 8 amps
250 VAC, 30 VDC, 1/4 HP 125, 250 VAC. It is recommended that the fault check contacts be
connected to the required safety interlock. Auxiliary input: 85-265 VAC at 12 mA maximum.
The terminal wire size for all connectors is No. 22-12 AWG. See page 3, 15 and 16 for use of
this special purpose input, concerning position hold and move detection.
21
3
4
5
687
FMOR01
POWER
INPUT
FAULT
CHECK
AUXILIARY
INPUT
{
Figure 3-4 Power Supply Pinout Diagram
L1
L2
GND
NO
{
NO
L1
{
L2
POWER SUPPLY
100-240VAC 50/60Hz
L1
21
L2
3
GND
4
{
FLT CHK
5
6 7
{
AUX INP
FMPS01
Installation and Programming Manual
11
Chapter 3: Mounting and Wiring
Resolver Module (FMIR01)
The resolver module has an eight-position connector. (See Figure 3-5). The terminal wire size
for all positions is No. 22-12 AWG. The reset-to-preset input is an edge sensitive input that
resets position data to a preprogrammed value. An open collector sinking device or dry contact
applied to these terminals activates the input. For programming of reset-to-preset value, see
Chapter 4: Programming.
RSLVR
1
2
3
4
5
867
FMIR01
Reset-to-Preset
Input
{
Input +
Input -
RH
RL
S3
S1
S2
S4
(See wiring
diagram for
ratings)
Figure 3-5 Resolver Pinout Diagram
Variable Pulse LDT Module (FMIP01) Input Option V1
The variable pulse LDT module has an eight-position connector. It is only necessary to connect
your LDT to positions 1 through 4. (See Figure 3-6). Positions 1 and 2 provide +24 VDC to
power the LDT. Positions 3 and 4 are used for the LDT’s pulse-width output signals. These
signals comprise an RS-422 differential input. Positions 5-8 are provided for future expansion.
The terminal wire size for all positions is No. 22-12 AWG. This module should only be used
with Gemco LDT model 951VP-2110 transducers. An open collector sinking device or dry
contact applied to the Reset to Preset terminals activates the input.
PROBE
+24VDC @135mA
PROBE VP -
Aux 24VDC @15mA
Reset-to-Preset
Input
GROUND
PROBE VP+
GROUND
Input +
{
Input -
1
2
3
4
5
867
12
FMIP01
Figure 3-6 Variable Pulse LDT Pinout
Diagram Input Option V1
Installation and Programming Manual
Chapter 3: Mounting and Wiring
LDT Input (FMIP02) Input Option L1
This module will accept an output from a controlled pulse, start stop pulse or variable pulse
magnetostrictive LDT. (See Figure 3-7). This card accepts a wide range of LDT inputs and
provides faster updates than the variable pulse module as described on page 12.
The pulse width signal is converted to position data which the monitor displays. The module
also provides +24 VDC to supply power to the LDT. The monitor was designed to work with
the Gemco 951 or 952CP & RS LDTs. However, other LDTs can be used with the PLC
Interface Module. If you are using a different type of LDT, contact the factory for wiring and
programming instructions. The terminal wire size for all positions is No. 22-12 AWG.
The reset-to-preset input is an edge sensitive input that resets position data to a preprogrammed
value. A 5-24VDC source applied to these terminals activates the input. For programming of
reset value, see Chapter 4: Programming.
Reset-to-Preset
Input
+24VDC @ 135mA
GROUND
+RS422 IN
-RS422 IN
+RS422 OUT
-RS422 OUT
+ INPUT 5-24VDC
- INPUT
Figure 3-7 LDT Pinout Diagram Input Option L1
{
Common
PROBE
21
3
4
5
876
FMIP02
Digital Output (FMOD01) Output Option D1, D2 or D3
This module will output Binary, BCD, or Grey Code digital outputs in either current sinking,
current sourcing, or TTL level outputs. See Fig. 3-13A & B and Fig. 3-14 for wiring details. It
also contains a 5-24VDC source input for freezing the digital data while the PLC reads it. See
page 37, Latch/Synchronize Handshake.
Installation and Programming Manual
13
Chapter 3: Mounting and Wiring
PIN
DIRECTION
1
2
3
4
5
6
7
8
9
10
11
12 IN
13 IN
14
15
16
17
18
19
20
21
22
23
24
25
DATA OUT BIT 0
OUT
DATA OUT BIT 2
OUT
DATA OUT BIT 4
OUT
OUT
DATA OUT BIT 6
OUT
DATA OUT BIT 8
DATA OUT BIT 10
OUT
OUT
DATA OUT BIT 12
DATA OUT BIT 14/INCREMENTAL OUT Z*
OUT
DATA OUT BIT 16/INCREMENTAL OUT A*
OUT
OUT
DATA OUT BIT 18/INCREMENTAL OUT B
OUT
BUSY*
BUS ENABLE*
GND
OUT
DATA OUT BIT 1
DATA OUT BIT 3
OUT
DATA OUT BIT 5
OUT
OUT
DATA OUT BIT 7
DATA OUT BIT 9
OUT
DATA OUT BIT 11
OUT
DATA OUT BIT 13
OUT
DATA OUT BIT 15/INCREMENTAL OUT B*
OUT
DATA OUT BIT 17/INCREMENTAL OUT Z
OUT
OUT
DATA OUT BIT 19/INCREMENTAL OUT A
SYNC
IN
VSRC+
IN
DESCRIPTION
Figure 3-8 Pinout Diagram Digital Output
Drawing E8002099
PIN25
PIN13
D
G
T
L
O
U
T
P
U
T
PIN1PIN14
Analog Output (FMOA01) Output Option A1
The Analog Output board provides two channels of analog output that can be independently
confi gured and scaled. Each channel can be confi gured for an output based upon position or
velocity. Velocity will be RPM if the sensor is a resolver or inches/mm per second if the input
sensor is an LDT. The two channels of analog output allow you to confi gure one analog output
to be based on position while the other channel provides a simultaneous indication of velocity.
ANALOG
CH1 VDC OUTPUT
CH1 VDC GROUND
CH1 CURRENT OUT
CH1 CURRENT RETURN
CH2 VDC OUTPUT
CH2 VDC GROUND
CH2 CURRENT OUT
CH2 CURRENT RETURN
423 867
51
FMOA01
14
Terminal Wire Size: No. 22-12 AWG
Figure 3-9 Pinout Diagram Analog Output
Drawing E8005099
Installation and Programming Manual
Chapter 3: Mounting and Wiring
RESOLVER
ASSEMBLY
SD0284200
DIRECTIONPIN SIGNAL NAME
INPUT
OUTPUT
TXD RS-232
RXD RS-232
GND CHASSIS
24365
1
PIN 5
1
C.P.U.
2
PIN 9
3
RSLVR
4
RELAY
+I/O
INPUT
OUTPUT
NO CONNECTION
GND SIGNAL
CTS RS-232
RTS RS-232
TX2+ RS-485
789
PIN 1
PIN 6
V
SER
L
R
E
O
REALY
-I/O
TX2- RS-485
SECURITY
PROGRAM
SHEILD TO CASE ASSEMBLY
INPUT+
INPUT-
1 2
1
FMMP01
2
3
FMIR01
4
FMOR01
(P/N SD0481500)
CABLE ASSEMBLY
SHIELD
PIN C
PIN B
PIN A
RESOLVER CONN.
WIRE COLORS
RED
PROGRAM SECURITY INPUT
ON AT < 1VDC @ 0.2mA
SINKING DEVICE, +5VDC MAX
SEE DIAGRAM 1 FOR SUGGESTED CONNECTIONS
12
RESOLVER
12
RELAY
PIN F
PIN E
PIN D
BLACK OF GREEN
BLACK OF WHITE
BLACK OF RED
WHITE
GREEN
S3RHRLS2S1
S4
534 6
5
34 6
AUX 3 INPUT
INPUT-
7
8
7
8
TWISTED PAIR
SOURCING DEVICE, +24V MAX
SINKING DEVICE, +5VDC MAX
ON AT > 21.6VDC @ 5mA
ON AT < 1VDC @ 5mA
AUX 3 INPUT RATING :
REVERSE GREEN-BLACK PAIR.
TO CHANGE RESOLVER DIRECTION
INPUT-
L1
1 2345
POWER
POWER SUPPLY
100-240VAC 50/60HZ
L1
GND
L2
L2
INPUT
POWER
FLT CHK
}
NO
NO
FAULT
CHECK
AUX INP
}
67
L2
L1
INPUT
AUXILIARY
FMPS01
POWER
85-265VAC @ 450mA
50-60 Hz
85-256VAC @ 12mA
AUXILIARY INPUT RATING :
POWER INPUT RATING :
RELAY CONTACT RATING :
FAULT CHECK
NCNONONONC
NO
LIMIT
UPPER
1/4 HP 125, 250VAC
8A 250VAC 30VDC
LIMIT NC INPUT+
LOWER
NC
UPPER & LOWER LIMIT
RELAY CONTACT RATINGS :
1/4 HP 125, 250VAC
8A 250VAC 30VDC
Figure 3-10 Resolver - Based System Wiring Diagram
Drawing E0235800
Installation and Programming Manual
(CLOSED)
PROGRAM
DIAGRAM 1
SWITCH CLOSED ENABLES PROGRAM MODE
OR
INPUT+
15
Chapter 3: Mounting and Wiring
PROGRAM
(CLOSED)
DIAGRAM 1
SWITCH CLOSED ENABLES PROGRAM MODE
OR
INPUT+ INPUT-
CABLE ASSEMBLY
(P/N SD0439700)
PIN C
PIN B
PIN F
PIN E
SERIES 951VP-2110
LINEAR TRANSDUCER
(P/N SD0439700)
CABLE ASSEMBLY
TO PROBE WILL RESULT.
RS PROBE TO FM1P01 INPUT CARD. DAMAGE
1. REQUIRED FOR RESET TO PRESET ONLY.
2. WARNING: DO NOT CONNECT A 951 CP OR
NOTES: UNLESS OTHERWISE SPECIFIED
MAGNET ASSEMBLY
LINEAR TRANSDUCER
SERIES 951 OR 952 CP, RS OR VPE
WARNING: SEE NOTE 2.
GND CHASSIS1
PIN SIGNAL NAME DIRECTION
PIN 5
C.P.U.
PROBERELAY
4 3 2 1
POWER
POWER SUPPLY
RXD RS-2322 OUTPUT
PIN 9
1
100-240VAC 50/60HZ
TXD RS-2323 INPUT
L1
L1
POWER
NO CONNECTION4
GND SIGNAL5
PROBEY
R
L2
GND
L2
INPUT
TX2+ RS-485
RTS RS-2327 INPUT
6 +I/O
PIN 1
PIN 6
ALE
FLT CHK
}
4523
67
NO
NO
FAULT
CHECK
CTS RS-2328 OUTPUT
TX2- RS-4859 -I/O
FMIP01
FMOR01 FMMP01
AUX INP
}
FMPS01
L1
L2
INPUT
AUXILIARY
POWER 4 3 2 1
PROGRAM
SECURITY
SHEILD TO CASE ASSEMBLY
INPUT+
INPUT-
21
PROGRAM SECURITY INPUT
SINKING DEVICE, +5VDC MAX
:
AUXILIARY INPUT RATING
85-256VAC @ 12mA
POWER INPUT RATING :
85-265VAC @ 450mA
50-60 Hz
FAULT CHECK
INSULATE AND TIE BACK
ALL UNUSED WIRES
RED
BLACK
BLUE
BROWN
WIRE COLORS PROBE CONN.
AUX POWER
AUX 3 INPUT
INPUT-
INPUT+
+24VDC
GROUND
ON AT < 1VDC @ 0.2mA
SEE DIAGRAM 1 FOR SUGGESTED CONNECTIONS
546
312
FMIP01
PROBE
312
RELAY
NONONCNCNONONC
LIMIT
UPPER
RELAY CONTACT RATING :
8A 250VAC 30VDC
1/4 HP 125, 250VAC
78
87564
LOWER
LIMIT
NC
AUX POWER RATING :
+24VDC @ 15mA
AUX 3 INPUT RATING :
RELAY CONTACT RATINGS :
UPPER & LOWER LIMIT
8A 250VAC 30VDC
SHEILD TO CASE ASSEMBLY
ON AT < 1VDC @ 2mA
SINKING DEVICE, +5VDC MAX
1/4 HP 125, 250VAC
PROBE CONN.
PIN B
PIN C
WIRE COLORS
BLACK
RED
21
PROBE
FMIP02
-
PIN E
PIN F
BROWN
BLUE
GRAY PIN K
3 68745
SUPPLY
OPTIONAL
CUSTOMER
DC POWER
SEE NOTE 1
MAGNET ASSEMBLY
PIN A
ALL UNUSED WIRES
INSULATE AND TIE BACK
WHITE
+
5-24VDC
6mA MAX.
16
Figure 3-11 LDT - Based System Wiring Diagram
Installation and Programming Manual
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