American Water Heater 319407-002 User Manual
O
Residential Gas
Water Heater
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your
building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the fire department.
Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
with the Flame Guard
™
Safety System
Installation
Instructions and
Use & Care Guide
(Flammable Vapor Ignition Resistant)
NATURAL & L.P. GAS MODELS
To obtain technical, warranty, or service assistance during or after
the installation of this water heater, or call toll free
1-800-999-9515
When calling for assistance, please have the following
information ready:
1. Model number
2. 7 digit product number
3. Serial number
4. Date of installation
5. Place of purchase
Table of Contents ...................................................... 2
INSTALLER:
• AFFIX THESE INSTRUCTIONS TO OR ADJACENT
TO THE WATER HEATER.
OWNER:
• RETAIN THESE INSTRUCTIONS AND WARRANTY
FOR FUTURE REFERENCE. RETAIN THE ORIGINAL
RECEIPT AS PROOF OF PURCHASE.
LOW LEAD
NTENT
C
319407-002
April 2013
1
WATER HEATER SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all
safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or
“WARNING.” These words mean:
indicates an imminently hazardous situation which. If
not avoided, will result in death or injury.
indicates apotentially hazardous situation which, if not
avoided, could result in death or injury.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you
what can happen if the instructions are not followed.
Important Instructions
• Do not use this appliance if any part has been under water. Immediately call a qualified person. Water heaters subjected to flood conditions or any time the gas controls, main burner or pilot have been submerged in water require
replacement of the entire water heater.
• Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally
two weeks or more). Hydrogen gas is extremely flammable and can ignite when exposed to a spark or flame. To
prevent the possibility of injury under these conditions, we recommend the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system. If
hydrogen is present, there will probably be an unusual sound such as air escaping through the faucet as water
begins to flow. Do not smoke or have any open flame near the faucet at the time it is open.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of
substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires
businesses to warn of potential exposure to such substances.
• WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or
other reproductive harm.
• This appliance can cause low-level exposure to some of the substances listed in the act.
This product is certified to comply with a maximum weighted average of 0.25% lead content as required in some areas.
Table Of Contents
Water Heater Safety ..............................................................................1-2
Installing Your Gas Water Heater ........................................................3-15
Unpacking the Water Heater ........................................................... 3
Location Requirements ................................................................4-5
Gas Supply ..................................................................................6-7
Combustion Air Supply and Ventilation ...................................... 7-11
Water System Piping ...............................................................12-13
Temperature & Pressure Relief Valve ........................................... 14
Special Applications ...................................................................... 15
Installation Checklist ..................................................................... 16
Operating Your Water Heater ............................................................17-22
Lighting Instructions ...................................................................... 17
Electrical Connections .................................................................. 20
Operating the Temperature Control System ................................. 21
Operational Conditions ................................................................. 22
Maintenance of Your Water Heater ...................................................23-28
Troubleshooting Charts ..................................................................... 28-32
Repair Parts Illustration ..................................................................... 33-34
2
PAGE
INSTALLING YOUR GAS WATER HEATER
Important Information About
This Water Heater
This gas water heater was manufactured to voluntary
safety standards to reduce the likelihood of a flammable
vapor ignition incident. New technology used in meeting
these standards makes this product more sensitive to
installation errors or improper installation environments.
Please review the Installation Checklist found at the end of
the installation instructions section and make any required
installation upgrades or changes.
installed in accordance with Massachusetts Plumbing and
Fuel Gas Code 248 CMR Section 2.00 and 5.00.
A data plate identifying your water heater can be found next
to the gas control valve/thermostat. When referring to your
water heater, always have the information listed on the data
plate readily available.
Retain your original receipt as proof of purchase.
Unpacking the Water Heater
WARNING
Consumer Information
This water heater is design-certified by CSA International
as a Category I, non-direct vented water heater which takes
its combustion air either from the installation area or from
air ducted to the unit from the outside.
This water heater must be installed according to all local
and state codes or, in the absence of local and state codes,
the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)current edition. This is available from the following:
CSA America, Inc.
8501 East Pleasant Valley Road
Cleveland, OH 44131
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02269
Check your phone listings for the local authorities having
jurisdiction over your installation.
Consumer Responsibilities
This manual has been prepared to acquaint you with the
installation, operation, and maintenance of your gas water
heater and provide important safety information in these
areas.
Read all of the instructions thoroughly before attempting
the installation or operation of this water heater.
Do not discard this manual. You or future users of this
water heater will need it for future reference.
Service to the Flame Guard
performed by a qualified person.
Examples of a qualified person include: licensed plumbers,
authorized gas company personnel, and authorized
service personnel.
IMPORTANT: The manufacturer and seller of this water
heater will not be liable for any damages, injuries, or
deaths caused by failure to comply with the installation and
operating instructions outlined in this manual.
If you lack the necessary skills required to properly install
this water heater, or you have difficulty following the
instructions, you should not proceed but have a qualified
person perform the installation of this water heater.
Massachusetts code requires this water heater to be
™
Safety System should only be
Excessive Weight Hazard
Use two or more people to move and install
water heater.
Failure to do so can result in back or
other injury.
IMPORTANT: Do not remove any permanent instructions,
labels, or the data label from either the outside of the water
heater or on the inside of water heater panels.
• Remove exterior packaging and place installation components aside.
• Inspect all parts for damage prior to installation and
start-up.
• Completely read all instructions before attempting to
assemble and install this product.
• After installation, dispose of/recycle all packaging
materials.
3
WARNING
FLAMMABLES
FIRE AND EXPLOSION HAZARD
Can result in serious injury or death
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Storage of or use of gasoline or other
flammable vapors or liquids in the vicinity
of this or any other appliance can result in
serious injury or death.
Read and follow water heater warnings and
instructions.
Location Requirements
Flammable Vapors
WARNING
Carbon Monoxide Poisoning Hazard
Do not install in a mobile home.
Doing so can result in death or
carbon monoxide poisoning.
The FVIR System is designed to reduce the risk of
flammable vapor-related fires. Flammable liquids (such as
gasoline, solvents, propane, etc,) emit flammable vapors
which can be ignited by a gas water heater’s spark igniter
or main burner. The resulting flashback and fire can cause
death or serious burns to anyone in the area.
Figure 1:
FV Sensor
FV Sensor
This heater is equipped with an FV sensor for detecting the
presence of flammable vapors. When the sensor detects
those vapors, the unit will shut down and not operate.
Should this happen, please refer to the troubleshooting
guide. Even though this water heater is a flammable vapors
4
ignition resistant water heater and is designed to reduce
the chances of flammable vapors being ignited, gasoline
and other flammable substances should never be stored
or used in the same vicinity or area containing a gas water
heater or other open flame or spark producing appliance.
In the event the FVIR system does not prevent the ignition
of flammable vapors, the Flame Guard
is designed to reduce the risk of flammable vapor-related
fires.
The patented Flame Guard™ Safety System protects your
family by trapping the burning vapors within the water
heater combustion chamber through the special flame-trap.
The burning vapors literally “burn themselves out” without
escaping back into the room. In the event of a flammable
vapor incident, the Flame Guard
the water heater by shutting off the gas supply to the
water heater’s burner and pilot, preventing re-ignition of
any remaining flammable vapors in the area. This will not
prevent a possible fire/explosion if the igniter activates and
flammable vapors have accumulated in the combustion
chamber with the pilot light off. If you suspect a flammable
vapor incident has occurred, do not use this appliance.
Do not attempt to light this appliance if you suspect
flammable vapors have accumulated inside or outside the
appliance. Immediately call a qualified person to inspect
the appliance. Water heaters subjected to a flammable
vapors incident will show a discoloration on the flame-trap
and require replacement of the entire water heater. NOTE:
Not following these instructions and/or an inadequate air
supply can cause the Flame Guard
disable the water heater. Please make required installation
and venting/air supply changes prior to resetting the system
(see “Combustion Air Supply and Ventilation” section).
IMPORTANT: This water heater has a resettable thermal
switch installed as part of the Flame Guard
Do not attempt to disable or modify this feature in any way.
Do not use or store flammable products such as gasoline,
solvents, or adhesives in the same room or area near the
water heater. If such flammables must be used, all gas
burning appliances in the vicinity must be shut off and their
pilot lights extinguished. Open the doors and windows for
ventilation while flammable substances are in use.
If flammable liquids or vapors have spilled or leaked in the
area of the water heater, leave the area immediately and
call the fire department from a neighbor’s home. Do not
attempt to clean the spill until all ignition sources have been
extinguished.
Keep combustibles such as boxes, magazines, clothes,
etc. away from the water heater area.
™
Safety System
™
Safety System disables
™
Safety System to
™
Safety System.
Site Location
• Select a location near the center of the water piping
system. The water heater must be installed indoors and
in a vertical position on a level surface. Do not install in
bathrooms, bedrooms, or any occupied room normally
kept closed.
• Locate the water heater as close to the chimney or gas
vent as practical. Consider the vent system piping and
combustion air supply requirements when selecting the
water heater location. The venting system must be able
to run from the water heater to termination with minimal
length and elbows.
• Locate the water heater near the existing gas piping.
If installing a new gas line, locate the water heater to
minimize the pipe length and elbows.
NOTE: This water heater must be installed according to all
local and state codes or, in the absence of local and state
codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA
54)-current edition.
IMPORTANT: The water heater should be located
in an area where leakage of the tank or connections
will not result in damage to the area adjacent to the
water heater or to lower floors of the structure. Due
to the normal corrosive action of the water, the tank
will eventually leak after an extended period of time.
Also any external plumbing leak, including those from
improper installation, may cause early failure of the tank
due to corrosion if not repaired. If the homeowner is
uncomfortable with making the repair a qualified person
should be contacted. A suitable metal drain pan should
be installed under the water heater as shown below,
to help protect the property from damage which may
occur from condensate formation or leaks in the piping
connections or tank. The pan must limit the water level
to a maximum depth of 1-3/4” and be two inches wider
than the heater and piped to an adequate drain.
NOTE: The pan must not restrict combustion air flow.
Locate the water heater near an adequate indoor drain.
The discharge pipe must terminate a maximum of six
inches above a floor drain or external to the building. In
cold climates, it is recommended that the discharge pipe
be terminated at an adequate drain inside the building.
Outside drains are subject to freezing temperatures
which can obstruct the drain line. The piping should be
at least 3/4” ID and pitched for proper drainage. Under
no circumstances will the manufacturer or seller of this
water heater be held liable for any water damage which
is caused by your failure to follow these instructions.
Figure 2
Drain Pan
Installation
DISCHARGE PIPE
(DO NOT CAP OR PLUG)
conditions these devices may create. Flow reversal of
flue gases may cause an increase of carbon monoxide
inside of the dwelling.
• If the water heater is located in an area that is
subjected to lint, dirt, and oil, it may be necessary
to periodically clean the flame-trap (see “External
Inspection & Cleaning of the Flame-trap” section).
Figure 3
Air-moving
Devices
Exhaust
Fan
Reverse flow
of gases
Clearances and Accessibility
NOTE: Minimum clearances from combustible surfaces are
stated on the data plate adjacent to the gas control valve/
thermostat of the water heater.
The water heater is certified for installation on a
combustible floor.
• IMPORTANT: If installing over carpeting, the carpeting
must be protected by a metal or wood panel beneath
the water heater. The protective panel must extend
beyond the full width and depth of the water heater by
at least three inches (76.2mm) in any direction; or if in
an alcove or closet installation, the entire floor must be
covered by the panel.
• Figure 4 may be used as a reference guide to locate
the specific clearance locations. A minimum of 24
inches of front clearance should be provided for
inspection and service.
METAL
DRAIN
PAN
AT LEAST 2” GREATER THAN THE
DIAMETER OF THE WATER HEATER.
6” MAXIMUM
AIR GAP
• The water heater should be located in an area not
subject to freezing temperatures. Water heaters located
in unconditioned spaces (i.e., attics, basements,
etc.) may require insulation of the water piping and
drain piping to protect against freezing. The drain and
controls must be easily accessible for operation and
service. Maintain proper clearances as specified on the
data plate.
• Do not locate the water heater near an air-moving
device. The operation of air-moving devices such as
exhaust fans, ventilation systems, clothes dryers,
fireplaces, etc., can affect the proper operation of
the water heater. Special attention must be given to
Figure 4
Minimum Clearance
Locations
Back
View
Top
Sides
Front
24” minimum
for service
Top
to
ceiling
Sides
Vent
State of California
NOTE: For California installation, this water heater must
be braced, anchored, or strapped to avoid falling or moving
during an earthquake. Correct installation procedure
instructions may be obtained from California’s Office of the
State Architect, 1102 Q street, Suite 5100, Sacramento,
CA 95811. Instructions can also be downloaded to your
computer at www.dsa.dgs.ca.gov/Pubs.
5
Gas Supply
WARNING
Figure 5
Gas Piping
Manual Gas
Shut-off Valve
Check with local
utility for
minimum height
Ground
Joint
Union
3” Minimum
Explosion Hazard
Use a new CSA approved gas supply line.
Install a shut-off valve.
Do not connect a natural gas water heater to
an L.P. gas supply.
Do not connect an L.P. gas water heater to
a natural gas supply.
Failure to follow these instructions can
result in death, explosion, or
carbon monoxide poisoning.
Gas Requirements
IMPORTANT: Read the data plate to be sure the water
heater is made for the type of gas you will be using in
your home. This information will be found on the data
plate located near the gas control valve/thermostat. If the
information does not agree with the type of gas available,
do not install or light. Call your dealer.
NOTE: An odorant is added by the gas supplier to the gas
used by this water heater. This odorant may fade over an
extended period of time. Do not depend upon this odorant
as an indication of leaking gas.
Gas Piping
The gas piping must be installed according to all local and state
codes or, in the absence of local and state codes, the “National
Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current edition.
Tables 1 and 2 on page 7 provides a sizing reference for
commonly used gas pipe materials. Consult the “National
Fuel Gas Code” for the recommended gas pipe size of other
materials.
Refer to Figure 5
NOTE: When installing gas piping, apply approved pipe joint
compound.
1. Install a readily accessible manual shut-off valve in the
gas supply line as recommended by the local utility.
Know the location of this valve and how to turn off the
gas to this unit.
2. Install a sediment trap (if not already incorporated
as part of the water heater) as shown. The sediment
trap must be no less than three inches long for the
accumulation of dirt, foreign material, and water droplets.
3. Install a ground joint union between the gas control
valve/thermostat and the manual shut-off valve. This
is to allow easy removal of the gas control valve/
thermostat.
4. Turn the gas supply on and check for leaks. Test all
connections by brushing on an approved noncorrosive
leak-detection solution. Bubbles will show a leak.
Correct any leak found.
6
Sediment Trap
Gas Pressure
IMPORTANT: The gas supply pressure must not exceed the
maximum supply pressure as stated on the water heater’s data
plate. The minimum supply pressure is for the purpose of input
adjustment.
Gas Pressure Testing
IMPORTANT: This water heater and its gas connection must
be leak tested before placing the appliance in operation.
• If the code requires the gas lines to be tested at a pressure
exceeding 14” W.C., the water heater and its manual shutoff valve must be disconnected from the gas supply piping
system and the line capped.
• If the gas lines are to be tested at a pressure less than
14” W.C., the water heater must be isolated from the gas
supply piping system by closing its manual shut-off valve.
U.L. recognized fuel gas and carbon monoxide (CO) detectors
are recommended in all applications and should be installed
using the manufacturer’s instructions and local codes, rules, or
regulations.
NOTE: Air may be present in the gas lines and could prevent
the pilot from lighting on initial start-up. The gas lines should
be purged of air by a qualified person after installation of the
gas piping system. While purging the gas piping system of air,
make sure that the fuel is not spilled in the area of the water
heater installation, or any source of ignition. If the fuel is spilled
while purging the piping system of air follow the “WHAT TO DO
IF YOU SMELL GAS” instructions on the cover of this manual.
LP Gas Only
WARNING
Explosion Hazard
Have a qualified person make sure L.P. gas
pressure does not exceed 13” water column.
Examples of a qualified person include:
licensed plumbers, authorized gas company
personnel, and authorized service
personnel.
Failure to do so can result in death,
explosion, or fire.
BTU/HR.
Combustion Air Supply and
Ventilation
WARNING
Carbon Monoxide Hazard
Water heater must be vented to outdoors.
Vent must be installed by a qualified person
using the installation instructions.
Examples of a qualified person include:
gas technicians,
authorized gas company personnel,
and authorized service persons.
Failure to follow these instructions can result
in death or carbon monoxide poisoning.
IMPORTANT: Air for combustion and ventilation must
not come from a corrosive atmosphere. Any failure due
to corrosive elements in the atmosphere is excluded from
warranty coverage.
The following types of installation (not limited to the
following) will require outdoor air for combustion due to
chemical exposure and may reduce but not eliminate the
presence of corrosive chemicals in the air:
• beauty shops
• photo processing labs
• buildings with indoor pools
• water heaters installed in laundry, hobby, or craft rooms
• water heaters installed near chemical storage areas
Combustion air must be free of acid-forming chemicals
such as sulfur, fluorine, and chlorine. These elements are
found in aerosol sprays, detergents, bleaches, cleaning
solvents, air fresheners, paint, and varnish removers,
refrigerants, and many other commercial and household
products. When burned, vapors from these products form
highly corrosive acid compounds. These products should
not be stored or used near the water heater or air inlet.
Combustion and ventilation air requirements are
determined by the location of the water heater. The water
heater may be located in either an open (unconfined) area
or in a confined area or small enclosure such as a closet or
small room. Confined spaces are areas with less than 50
cubic feet for each 1,000 BTU/HR of the total input for all
gas-using appliances.
7
Unconfined Space
A water heater in an unconfined space uses indoor air for
combustion and requires at least 50 cubic feet for each
1,000 BTU/HR of the total input for all gas appliances. The
table below shows a few examples of the minimum square
footage (area) required for various BTU/HR inputs.
Table 3
BTU/HR
Input
Minimum Square
Feet with
8' Ceiling
Typical Room
with 8' Ceiling
Figure 6
Opening LocationsConfined Spaces
Permanent
openings to
the outside or
additional
rooms within
the building
12” maximum
Closet
or
other
confined
space
30,000
45,000
60,000
75,000
90,000
105,000
120,000
135,000
188
281
375
469
563
657
750
844
9 x 21
14 x 20
15 x 25
15 x 31
20 x 28
20 x 33
25 x 30
28 x 30
IMPORTANT:
• The area must be open and be able to provide the
proper air requirements to the water heater. Areas that
are being used for storage or contain large objects may
not be suitable for water heater installation.
• Water heaters installed in open spaces in buildings with
unusually tight construction may still require outdoor
air to function properly. In this situation, outside air
openings should be sized the same as for a confined
space.
• Modern home construction usually requires supplying
outside air into the water heater area.
Confined Space
For the correct and proper operation of this water heater,
ample air must be supplied for the combustion, ventilation,
and dilution of flue gases. Small enclosures and confined
areas must have two permanent openings so that sufficient
fresh air can be drawn from outside of the enclosure. One
opening shall be within 12 inches of the top and one within
12 inches of the bottom of the enclosure as shown in
Figure 6.
The size of each opening (free area) is determined by the
total BTU/HR input of all gas utilization equipment (i.e.,
water heaters, furnaces, clothes dryers, etc.) and the
method by which the air is provided. The BTU/HR input can
be found on the water heater data plate. Additional air can
be provided by two methods:
1. All air from inside the building.
2. All air from outdoors.
12” maximum
All Air from Inside the Building
When additional air is to be provided to the confined area
from additional room(s) within the building, the total volume
of the room(s) must be of sufficient size to properly provide
the necessary amount of fresh air to the water heater
and other gas utilization equipment in the area. If you are
unsure that the structure meets this requirement, contact
your local gas utility company or other qualified agency for
a safety inspection.
Each of the two openings shall have a minimum free area
of 1 square inch per 1,000 BTU/HR of the total input rating
of all gas utilization equipment in the confined area, but not
less than 100 square inches (Figure 7).
Confined
Space
Permanent
Openings
1 square
inch/1000
BTU/HR
(minimum
100 sq. In.)
Figure 7
All Air from Inside Building
Confined Space Installation
8
All Air from Outdoors
Outdoor fresh air can be provided to a confined area either
directly or by the use of vertical and horizontal ducts. The
fresh air can be taken from the outdoors or from crawl or
attic spaces that freely communicate with the outdoors.
Attic or crawl spaces cannot be closed and must be
properly ventilated to the outside.
Ductwork must be of the same cross-sectional area as
the free area of the opening to which they connect. The
minimum dimension of rectangular air ducts cannot be less
than three inches.
The size of each of the two openings is determined by the
method in which the air is to be provided. Refer to Table
4 to calculate the minimum free area for each opening.
Figures 8, 9, and 10 are typical examples of each method.
Louvers and Grilles
In calculating free area for ventilation and combustion
air supply openings, consideration must be given to the
blocking effect of protection louvers, grilles, and screens.
These devices can reduce airflow, which in turn may
require larger openings to achieve the required minimum
free area. Screens must not be smaller than 1/4” mesh. If
the free area through a particular design of louver or grille
is known, it should be used in calculating the specified free
area of the opening. If the design and free area are not
known, it can be assumed that most wood louvers will allow
20 - 25% of free area while metal louvers and grilles will
allow 60 - 75% of free area.
Louvers and grilles must be locked open or interconnected
with the equipment so that they are opened automatically
during equipment operation.
Keep louvers and grilles clean and free of debris or other
obstructions.
Gable vent
to outdoors
Install above
insulation
Confined
Space
Alternate
Air Inlet
1 sq. inch per
4000 BTU/HR
Figure 8
All Air from Outdoors; Inlet Air from Ventilated
Crawl Space/Outlet Air to Ventilated Attic
Confined
Space
Outlet
air to attic
1 Sq. inch per
4000 BTU/HR
Inlet air
from the
crawl
space
Open
Foundation
Vent
Gable vent
to outdoors
Install above
insulation
Outlet air
to attic
1 Sq. inch per
4000 BTU/HR
Inlet air duct
1 sq. inch per
4000 BTU/HR
Table 4
Minimum Free Area of Permanent Openings for Ventilation and
Combustion Air Supply - All Air from Outdoors Only.
Based on the total BTU/HR input rating for all utilizing equipment within the confined space.
Opening Source
* Direct to outdoors 1 sq. in, per 4000 BTU/HR Figure 8
Vertical ducts 1 sq. in, per 4000 BTU/HR Figure 9
Horizontal ducts 1 sq. in, per 2000 BTU/HR Figure 10
Single Opening 1 sq. in, per 3000 BTU/HR Figure 11
Example: A water heater with an input rate of 50,000 BTU/HR
using horizontal ducts would require each opening to have a
minimum free area of 25 square inches.
Minimum free area = 50,000 BTU/HR x 1 sq. in. / 2000 BTU/HR =
25 Sq. Inches.
These openings connect directly with the outdoors
*
Minimum Free Area
Per Opening (sq. in.)
Reference
Drawing
through a ventilated attic, a ventilated crawl space, or
through an outside wall.
Consult the local codes of your area for specific ventilation
and combustion air requirements.
Figure 9
All Air from Outdoors
Through Ventilated Attic
Confined
Space
Figure 10
All Air from Outdoors
Using Horizontal Ducts
12” maximum
1 sq. inch
per
2000 BTU/HR
Outlet
Outdoor
Air Ducts
Inlet
1 sq. Inch
per
2000 BTU/HR
9
Alternative
Opening
Location
Figure 12
Draft hood Inst allation
Draft hood
Flue Damper
Confined
Space
Figure 11
All Air from Outdoors
Using a Single Permanent Opening
1 sq. Inch
Per 3000 BTU/HR
Vent Pipe System
This water heater uses a non-direct, single-pipe vent
system to remove exhaust gases created by the burning of
fossil fuels. Air for combustion is taken from the immediate
water heater location or is ducted in from the outside (see
“Combustion Air Supply and Ventilation” section).
This water heater must be properly vented for the removal
of exhaust gases to the outside atmosphere. Correct
installation of the vent pipe system is mandatory for the
proper and efficient operation of this water heater and is an
important factor in the life of the unit.
The vent pipe must be installed according to all local and
state codes or, in the absence of local and state codes, the
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current
edition. The vent pipe installation must not be obstructed so
as to prevent the removal of exhaust gases to the outside
atmosphere.
IMPORTANT: The use of vent dampers is not
recommended by the manufacturer of this water heater.
Although some vent dampers are certified by CSA
International, this certification applies to the vent damper
device only and does not mean they are certified for use on
this water heater.
U.L. recognized fuel gas and carbon monoxide (CO)
detectors are recommended in all applications and should
be installed using the manufacturer’s instructions and local
codes, rules, or regulations.
IMPORTANT: If you lack the necessary skills required
to properly install this venting system, you should not
proceed, but get help from a qualified person.
Draft Hood Installation
Align the legs of the draft hood with the slots provided.
Insert the draft hood leg tips into slots on the flue dampers
flange as shown in Figure 12. Secure the draft hood by
twisting or bending the leg tips. See Figure 12. Do not alter
the draft hood in any way. If you are replacing an existing
water heater, be sure to use the new draft hood supplied
with the water heater.
10
Draft hood
Leg Tips*
* Twist or bend the leg tips to secure the draft hood to the flue damper
Vent Pipe Size
It is important that you follow the guidelines in these
instructions for sizing a vent pipe system. If a transition to
a larger vent size is required, the vent transition connection
must be made at the draft hood outlet.
Vent Connectors
1. Type B, Double wall, U.L. Listed Vent Pipe.
2. Single wall Vent Pipe.
Maintain the manufacturer’s specified minimum clearance
from combustible materials when using type B double wall
vent pipe.
Vent connectors made of type B, double wall vent pipe
material may pass through walls or partitions constructed
of combustible material if the minimum listed clearance is
maintained.
Maintain a six inch minimum clearance from all combustible
materials when using single wall vent pipe.
IMPORTANT: Single wall vent pipe cannot be used for
water heaters located in attics and may not pass through
attic spaces, crawl spaces or any confined or inaccessible
location. A single wall metal vent connector cannot pass
through any interior wall.
When installing a vent connector, please note the following:
• Install the vent connector avoiding unnecessary bends,
which create resistance to the flow of vent gases.
• Install without dips or sags with an upward slope of at
least 1/4-inch per foot.
• Joints must be fastened by sheet metal screws or other
approved means. It must be supported to maintain
clearances and prevent separation of joints and
damage.
• The length of the vent connector cannot exceed 75% of
the vertical vent height.
• The vent connector must be accessible for cleaning,
inspection, and replacement.
• Vent connectors cannot pass through any ceiling, floor,
firewall, or fire partition.
• It is recommended (but not mandatory) that a minimum
12 inches of vertical vent pipe be installed on the draft
hood prior to any elbow in the vent system to improve
conditions for positive flow of venting gases.
IMPORTANT: Existing vent systems must be inspected for
obstructions, corrosion, and proper installation.
Chimney Connection
IMPORTANT: Before connecting a vent to a chimney,
make sure the chimney passageway is clear and free of
obstructions. The chimney must be cleaned if previously
used for venting solid fuel appliances or fireplaces. Also
consult local and state codes for proper chimney sizing and
application or, in the absence of local and state codes, the
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-current
edition.
• The connector must be installed above the extreme
bottom of the chimney to prevent potentially blocking
the flue gases.
• The connector must be firmly attached and sealed to
prevent it from falling out.
• To aid in removing the connector, a thimble or slip joint
may be used.
• The connector must not extend beyond the inner edge
of the chimney as it may restrict the space between it
and the opposite wall of the chimney (Figure 13).
Do not terminate the vent connector in a chimney that has
not been certified for this purpose. Some local codes may
prohibit the termination of vent connectors in a masonry
chimney.
Figure 13
Chimney Termination
Vent System
3 ft. minimum
*
Support
Strap
Figure 14
Support Strap
*
Slope up
1/4 in.
per ft.
minimum
3 ft. minimum
Listed Lined
Chimney
2 ft. minimum above any
object within10 ft.
horizontally
2 ft. minimum above any
object within10 ft.
horizontally
Vertical Exhaust Gas Vent
Vertical exhaust gas vents must be installed with U.L. listed
type B vent pipe according to the vent manufacturer’s
instructions and the terms of its listing.
It must be connected to the water heater’s draft hood by a
listed vent connector or by directly originating at the draft
hood opening.
Vertical gas vents must terminate with a listed cap or
other roof assembly and be installed according to their
manufacturer’s instructions.
Gas vents must be supported to prevent damage, joint
separation, and maintain clearances to combustible
materials (Figures 14 and 15).
IMPORTANT: This gas vent must be terminated in a
vertical position to facilitate the removal of the burnt gases.
An unused chimney flue or masonry enclosure may be
used as a passageway for the installation of a gas vent
(Figure 15).
Common (combined) venting is allowable with vertical type
B vent systems and lined masonry chimneys as long as
proper draft for the water heater is established under all
conditions of operation.
IMPORTANT: Do not common vent this water heater with
any power vented appliance.
Figures 13-15 are examples of vent pipe system
installations and may or may not be typical for your specific
application. Consult the “National Fuel Gas Code”, NFPA
54, ANSI Z223.1-current edition and the guidelines set forth
by prevailing local codes.
**
Vent
connector
slope up
1/4 in. per ft.
minimum
Figure 15
Venting Through
a Chimney
with Type B
Double Wall
Vent Pipe.
*MAINTAIN
CLEARANCE
CONNECTOR
1/4 IN. PER FT.
Maintain vent pipe clearance requirements to local, state
*
and/or the “National Fuel Gas Code”, ANSI Z223.1(NFPA
MAINTAIN MANUFACTURER’S
SPECIFIED MINIMUM CLEARANCE
SUPPORT
STRAP
VENT
SLOPE UP
MINIMUM
SEAL
LISTED VENT CAP
**MAINTAIN
SPECIFIED
CLEARANCE
VENT CONNECTOR
UNUSED CHIMNEY
FLUE OR MASONRY
ENCLOSURE
54)-current edition.
NFPA 211, Standard for Chimneys, Fireplaces, Vents,
**
and Solid Fuel-Burning Appliances states that these
chimneys are intended to be installed in accordance with
the installation instructions provided with each chimney
support assembly. Minimum air space clearance to
combustible materials should be maintained as marked on
the chimney sections.
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