American Standard 7430.821, 7431.821, 7431.801, 7430.801 User Manual

Page 1
Instructions
BERWICK™/ BOULEVARD
SPREAD LAVATORY FAUCET with
Speed Connect™ Drain
Installation
7430.801
7430.821
7431.801
7431.821
Congratulations on purchasing your American Standard faucet with Speed Connect drain, a feature found only on American Standard faucets.
Speed Connect Drain*
• Fewer parts, installs in less time
Certified to comply with ANSI A112.18.1
M968640 REV.1.1
• Never needs adjustment
• Guaranteed to seal properly the first time, every time.
*Your new American Standard faucet is designed to work only with the Speed Connect drain.
To ensure that your installation proceeds smoothly-please read these instructions carefully before you begin.
Recommended tools
Adjustable Wrench Screwdriver Channel Locks
INSTALL FAUCET
1
NOTE: READ STEP #16 BEFORE INSTALLING SPOUT TO CONVERT FROM SWIVEL TO FIXED SPOUT.
Seat SEAL (1) into under side of SPOUT BASE (2).
Feed FAUCET SUPPLIES (3), MOUNTING STUD (4) and DRAIN CABLE ASSEMBLY (8) through the mounting hole of lavatory or mounting surface. Figure A.
From below, slide DRAIN CABLE ASSEMBLY (8) and FAUCET SUPPLIES (3) through opening in the SPACER (9) against underside of deck. Figure B. Note: For thick deck installaitons the SPACER (9) is not required.
From below, push GASKET (7) and RETAINING WASHER (5) onto MOUNTING STUD (4). Secure Faucet with MOUNTING NUT (6), pulling faucet to front of sink, so SUPPLIES (3) rests against mounting hole. Before final tightening, make sure collar on MOUNTING NUT (6) is seated into RETAINING WASHER (5).
Figure B.
CAUTION
Turn off hot and cold water supplies before beginning.
Figure A
Tubing Cutter
Adjust Faucet so that it is centered. Tighten MOUNTING NUT (6) to complete faucet mounting.
9
7
Figure B
5
6
COLLAR ON
MOUNTING NUT
4
1
GROOVE
(FAUCET
BASE)
MOUNTING
SURFACE
2
4
1
3
5
8
Page 2
VALVE INSTALLATION
2
Place RUBBER RING (9) into DECK ADAPTER (10).
Install LOCKNUT (11) and RUBBER WASHER (12) onto VALVE BODY (13). From under side of mounting surface, install VALVE BODY (13) through valve mounting holes. Threads of VALVE BODY (13) should extent at least 5/16 of a inch above mounting surface top. Fig. A. Thread DECK ADAPTER (10) onto VALVE BODY (13) until snug against internal stop. If necessary, adjust LOCKNUT (11).
10
9
5/16'' MIN.
10
9
MOUNTING SURFACE
1
13
Fig. A.
8
VALVE OUTLET SUPPLY CONNECTION
3
Connect Red Banded Hose to Left Valve and Blue Banded Hose to Right Valve.
Attach COUPLING NUTS (1) of SUPPLY HOSES (2) and tighten making water tight connection.
Important: Loop SUPPLY HOSES (2) as illustrated so they do not kink.
12
11
13
HOT
1
RED BAND
12
11
13
2
BLUE BAND
COLD
INSTALL HANDLES
4
Push ADAPTER (1) on VALVE STEM (2). Tighten STEM SCREW (3) with a flat blade to secure ADAPTER (1).
(Figure A)
Find correct position of HANDLE ASSEMBLY (4, 4a) by adjusting male teeth on ADAPTER (1) to female teeth in HANDLE (4, 4a).
Thread HANDLE ASSEMBLY (4, 4a) onto DECK ADAPTER (5) until snug against mounting surface
FLAT BLADE SCREWDRIVER
.
(Figure A)
LEVER HANDLE CROSS HANDLE
4a4
THREAD ON
TO DECK
ADAPTER
1
1
3
2
5
M968640 REV.1.1
2
Page 3
POP-UP DRAIN
5
Fig. A. Fig. B.
Remove CLEAR PLASTIC COVER (1).
Remove CARDBOARD SPACER (2) from under DRAIN POP-UP (3).
Tighten TAILPIECE (4) on DRAIN BODY before installing DRAIN BODY.
REMOVE FLANGE
6
Thread FLANGE (1) counter-clockwise and remove FLANGE (1) and FOAM GASKET (2) from drain body.
Fig. A.
Thread LOCKNUT (3) clock-wise to bottom of drain body. Push GASKET (4) down against LOCKNUT (3).
Fig. B.
Fig. B.
1
3
2
Fig. A. Fig. B.
1
2
4
3
DRAIN BODY
4
INSTALL DRAIN FROM
7
BELOW FIXTURE
From under side of SINK install DRAIN BODY (1) up through drain outlet.
Note: No plumber’s putty or caulk is required. The CABLE ATTACHMENT POINT (2) must face towards the rear of the SINK.
Install FOAM GASKET (3) and FLANGE (4) onto drain body from above SINK and tighten FLANGE (4) firmly.
FLANGE GASKET AND POP-UP KNOB
9
Check DRAIN FLANGE in SINK to ensure that WHITE FOAM GASKET (3) is fully compressed and not visible. Fig. A.
POP-UP KNOB (1) must be fully down. Fig. B.
4
3
REAR OF SINK
DRAIN OUTLET
1
2
Fig. A.
WHITE FOAM GASKET NOT VISIBLE
TIGHTEN LOCKNUT
8
Tighten LOCKNUT (1) firmly with Adjustable Wrench or Channel Locks.
1
DRAIN FLANGE
DOWN
1
M968640 REV.1.1
3
Page 4
10
ATTACH CABLE CONNECTOR
Thread CABLE CONNECTOR (1) clockwise onto DRAIN BODY CONNECTION (2) and hand tighten. Fig. A.
Your new POP-UP DRAIN installation is now complete. Fig. B.
Note: Tailpeice on pop-up drain is 1-1/4” O.D. Fig. B.
Fig. A.
Fig. B.
1
11
12
CHECK OPERATION OF POP-UP
Operate LIFT KNOB (1) to verify that STOPPER (2) opens and closes.
Note: If STOPPER (2) does not open and close properly then refer to the “troubleshooting section” of these instructions.
MAKE WATER SUPPLY AND WASTE CONNECTIONS
2
1-1/4” O.D.
1
2
NOTE: FLEXIBLE SUPPLIES OR BULL-NOSE RISERS MUST BE PURCHASED SEPARATELY.
Connect water supply to FAUCET (1) with 1/2" IPS FLEXIBLE SUPPLIES (2) or 3/8" O.D. BULL-NOSE RISERS (3). Use adjustable wrench to tighten connections.
Do not over tighten. Be careful not to kink copper supply when bending. Use tubing cutter to cut to proper length.
4
COUPLING
NUT
1
3
FERRULE
2
M968640 REV.1.1
Page 5
13
TEST INSTALLED FITTING
With HANDLES (1) in OFF position, turn on WATER SUPPLIES (2) and check all connections for leaks.
Remove AERATOR (3). First loosen aerator set screw with HEX WRENCH (6) supplied. Pull out AERATOR (3) with AERATOR KEY (7).
Operate both HANDLES (1) to flush water lines thoroughly.
Replace AERATOR (3) and tighten set screw.
14
CHECK DRAIN CONNECTIONS
Operate POP-UP KNOB (5) and fill Sink with water. Check that DRAIN STOPPER (4) makes a good seal and retains water in Sink. If STOPPER (4) does not seal properly, please refer to “Troubleshooting Guide” in these instructions.
Release POP-UP KNOB (5) down and check all drain connections and "P" trap for leaks. Tighten if necessary.
6
1
AERATOR
SET
SCREW
1
5
4
WASTE OUTLET
3
7
2
COLD
15
SERVICE
To change direction of handle rotation, proceed as follows:
Turn valve to OFF position. Thread counter-clock wise HANDLE BASE (1) to remove HANDLE ASSEMBLY (2) from ESCUTCHEON BASE (3). Use a flat blade screw driver to remove SPRING CLIP (4). Lift STOP WASHER (5), turn 90˚ and replace. Replace SPRING CLIP (4). Reinstall HANDLE ASSEMBLY (2)
If spout drips, operate handles several times from OFF to ON position. Do not force - handles turn only 90˚.
“P” TRAP
HOT
16
SPOUT CAN BE FIXED OR SWIVEL.
CONVERT TO A FIXED SPOUT IF DESIRED.
To change from swivel to fixed spout, proceed as follows:
Remove PLUG BUTTON (1) from back of spout. VIEW “A” Remove SET SCREW (2) using screwdriver. Install FIXING SET SCREW (3) using Hex Wrench supplied. Align SPOUT (4) and tighten SET SCREW (3) to secure SPOUT (4). Replace PLUG BUTTON (1).
2
2
1
1
VIEW "A"
.
90˚
5
3
4
2
VIEW "A"
4
3
VALVE
1
17
CARE INSTRUCTIONS:
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE.
5
M968640 REV.1.1
Page 6
Speed Connect™ Drain
Troubleshooting Guide
If sink does not hold water even though Stopper is in the “down” position:
• Follow CABLE ADJUSTMENT PROCEDURE.
If Stopper does not raise up fully or sink drains too slowly:
• Follow CABLE ADJUSTMENT PROCEDURE.
If you need to remove the Stopper:
• Follow STOPPER REMOVAL PROCEDURE.
If you would like the ability to remove your Stopper simply by lifting it out of the drain:
Follow STOPPER INSTALLATION PROCEDURE for “Unlocked” mode.
CABLE ADJUSTMENT PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” in the illustration. Fig. B.
Use a small screwdriver to rotate the Cam in the clockwise direction as far as it will go. At this point the Stopper should be in the UP position. Fig. B, C.
Push DOWN on the Lift-Knob to make sure it is fully down. Fig. C.
Re-attach the Cable to the Drain Body Connection (2) by threading the Cable Connector (1) clockwise onto the Drain Body Connection (2) and hand-tighten. Fig. A.
1
RE-ATTACH
DISCONNECT
Fig. B.Fig. A.
CAM
CAM CAP
Fig. C.
STOPPER
2
STOPPER REMOVAL PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” and “Cam Cap” in the illustration. Fig. B.
Use fingers or small screwdriver under either side of the Cam Cap to pry it out from the Drain. Fig. D.
Remove the Cam by pulling it straight out while wiggling gently to loosen the Rubber Seal. Fig. E.
The Stopper can now be removed by lifting it out of the Drain. Fig. F.
Fig. E.Fig. D.
REMOVE CAM
DOWN
1
Fig. F.
REMOVE CAM CAP
M968640 REV.1.1
6
Page 7
STOPPER INSTALLATION PROCEDURE
The Stopper can be installed two ways, “Locked” Mode (Stopper cannot be removed) or “Unlock” Mode (Stopper is removable).
Locked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. G.
To install the stopper in “Locked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the rear of the Sink and the American Standard logo is facing front. Rotate Stopper slightly if necessary so that the Stopper slides all the way down.Fig. G.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
LOGO
LOOP TOWARD REAR OF SINK
DRAIN
Fig. G.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in Troubling Shooting Guide to complete installation. Stopper will be in “Locked” mode and not be removable.
Unlocked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. H.
To install the stopper in “Unlocked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the front of the Sink and the American Standard logo is facing rear. Rotate Stopper slightly if necessary so that the Stopper slides all the way down. Fig. H.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in “Troublingshooting Guide” to complete installation. Stopper will be in “Unlocked” mode and removable
.
Locked Mode
(Vandal Proof)
Fig. H.
LOGO
180˚
LOOP TOWARD FRONT OF SINK
DRAIN
Unlocked Mode
Fig. J. Fig. K.
INSTALL CAM
CAM
INSTALL CAM CAP
M968640 REV.1.1
7
Page 8
M962837-YYY0A
CROSS HANDLE
ASSEMBLY
M962831-YYY0A
HANDLE ASSEMBLY
LEFT LEVER
M962830-YYY0A
ESCUTCHEON KIT
M962420-YYY0A
POP-UP ROD
M962905-0070A
SPOUT SET SCREW KIT
BERWICK™/ BOULEVARD
M962817-YYY0A
SPOUT KIT
M962818-0070A
AERATOR KIT
SPREAD
LAVATORY FITTING
MODEL NUMBER
7430.801
7430.821
M962832-YYY0A
HANDLE ASSEMBLY
7431.801
/
7431.821
RIGHT LEVER
918555-0070A
HANDLE SCREW
617852-0070A
HANDLE ADAPTER
994053-0070A
CARTRIDGE
M961634-0070A
024220-0070A
COUPLING NUT
VALV E
MOUNTING
KIT
Replace the "YYY" with appropriate finish code
CHROME SATIN NICKEL
002 295
M962492-0070A
MOUNTING KIT
M918462-0070A
CABLE ADAPTER
A923480-0070A
SPACER
M952425-YYY0A
DRAIN ASSEMBLY
M919660-0020A
6” TAILPIECE
(NOT INCLUDED
WITH FAUCET)
A912831-0070A
SPOUT O-RING
M962544-YYY0A
STOPPER ASSEMBLY
M952430-0070A
CABLE ASSEMBLY
M962457-YYY0A
FLANGE ASSEMBLY
M922872-0070A
CAM SEAT INSERT
M962552-0070A
CAM ASSEMBLY
M913207-0070A
TAILPIECE INSERT
A919661-0020A
TAILPIECE
For toll-free information and answers to your questions, call:
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of American Standard Inc.
© AS America,Inc. 2009
HOT LINE FOR HELP
1 (800) 442-1902
Weekdays 8:00 a.m. to 6:00 p.m. EST
Weekdays 8:00 a.m. to 7:00 p.m. EST
IN MEXICO 01-800-839-1200
M962458-0070A
DRAIN MOUNTING KIT
M968640 REV.1.1
8
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