American Standard 6065.565, 6065.525, 6065.121, 6065.162, 7095.121 User Manual

...
Page 1
Installation Instructions
SELECTRONIC™ PROXIMITY TOILET FLUSH VALVE
MODEL NUMBERS
6065.161
6065.121
6065.565
6065.162
6065.122
6065.525
7095.121
Exposed Flushometer for 1-1/2" Top Spud Bowls
CLOG RESISTANT
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
• Self-cleaning piston valve prevents clogging and reduces maintenance.
ONE SENSOR FITS ALL
ONE SENSOR FITS ALL
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Range can be adjusted manually or with optional remote control.
• Range can be adjusted manually or with optional remote control.
• Sensor Features Low Battery Indicator.
• Sensor Features Low Battery Indicator.
Certified to comply with ASME A112.19.2M
© 2008 AS America, Inc.
Installation Instructions
M968699 Rev. 1.10
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com or U.S. customer's e-mail us at: faucetsupport@americanstandard.com
For Parts, Service, Warranty or other Assistance, please call
1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
(In Toronto Area only: 1-905-3061093)
Page 2
Thank you for selecting American-Standard...the benchmark of fine quality for over 100 years. To ensure that
Inst a l l a t ion Ins t r u c t i o ns
your installation proceeds smoothly--please read these instructions carefully before you begin.
UNPACKING
All American Standard Products Are Water Tested At Our Factory. Some Residual Water May Remain In The Valve During Shipping.
1. Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items.
1. Flush Valve Assembly
2. Down Tube and Vacuum Breaker
3. Spud Coupling Nut and Washers
4. Spud Flange
5. Sweat Solder Adapter
6. Cover Tube
7. Wall Escutcheon
8. Supply Stop
9. Installation Instructions
CARE INSTRUCTIONS:
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE.
DO NOT REMOVE PROTECTIVE FILM FROM SENSOR EYE UNTIL INSTALLATION IS COMPLETE.
6
5
7
8
1
2
3
9
SELECTRONIC™ PROXIMITY TOILET FLUSH VALVE
1.28 & 1.6 GPF
MODEL NUMBERS
6065.162
6065.161
6065.122
6065.121
6065.525
6065.565
7095.121
Exposed Flushometer for 1-1/2" Top Spud Bowls
CLOG RESISTANT
CLOG RESISTANT
• Self-cleaning piston valve prevents clogging and reduces maintenance.
• Self-cleaning piston valve prevents clogging and reduces maintenance.
ONE SENSOR FITS ALL
ONE SENSOR FITS ALL
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Only 1 sensor for entire Selectronic™ line of faucets, urinals, and ush valves.
• Range can be adjusted manually or with optional remote control.
• Range can be adjusted manually or with optional remote control.
• Sensor Features Low Battery Indicator.
• Sensor Features Low Battery Indicator.
Certified to comply with ASME A112.19.2M
© 2008 AS America, Inc.
Installation Instructions
M968699 Rev. 1.9
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Faucets visit our website at: www.americanstandard-us.com or U.S. customer's e-mail us at: faucetsupport@americanstandard.com
For Parts, Service, Warranty or other Assistance, please call 1-800-442-1902 (In Canada: 1-800-387-0369)
(In Toronto Area only: 1-905-3061093)
(In Toronto Area only: 1-905-3061093)
4
1
M968699 Rev. 1.10
Page 3
Fig. 1
Roughing-in Dimensions
72mm
(2-7/8)
116 mm (4-5/8)
MANUAL
OVERRIDE
BUTTON
*CRITICAL
X
LEVEL
-C-L-
-C-L-
115mm-134mm (4-1/2 TO 5-1/4)
FOR 1-1/2" TOP SPUD FIXTURES
SUPPLY DN 25mm (1” I.P.S.)
DETECTION ZONE
400mm-800mm
(15-3/4 TO 31-1/2)
Y
FINISHED WALL
57mm (2-1/4 MIN.)
GENERAL DESCRIPTION:
SELECTRONIC™ PROXIMITY TOILET FLUSH VALVE
Exposed Flushometer for 1-1/2" Top Spud Fixtures
Exclusive, self cleaning piston-type flush
15˚
valve with proximity operation and manual override. Operates on DC (battery) power. Recommended operating pressure 35 to 80 psi. Can install left or right-handed. Detection Zone can also be adjusted manually, or with optional remote control.
Right or Left Hand Installation
See
(Section 5) for converting Flush
Valve to Left Hand Installation.
MODEL X
6065.121
6065.161
6065.122
6065.162
293mm
(11-1/2)
683mm
(27)
Y
409mm
(16-1/8)
799mm
(31-1/2)
-C-L-
165mm
(6-1/2)
565mm
(22-1/4)
*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6
fixture. Consult Codes for details.
RECOMMENDED TOOLS; Fig. 2
1.
Teflon Tape
2.
Flat Blade Screwdriver
3.
Adjustable Wrench
4.
Tape Measure
5.
Hacksaw
6.
Tubing Cutter
7.
File
8.
For Sweat Connection; Solder and Torch
9.
2.5mm Hex Wrench
10.
1.5mm Hex Wrench
PRIOR TO INSTALLATION
Note: Prior to installing the Selectronic™Flush Valve
the following items must be installed.
1. Water Closet
2. Drain line
" (152mm) above
Fig. 2
1
2
4
10'
3
6
5
8
7910
• Flush all water lines prior to operation (See Step 4). Dirt and debris can cause flush valve to run continuously.
• With the exception of Supply Stop Inlet, DO NOT use pipe sealant or plumbing grease on any valve component or coupling!
3. Water supply line
IMPORTANT:
• All plumbing must be installed in accordance with applicable codes and regulations.
• Water supply lines must be sized to provide an adequate volume of water for each fixture.
• Protect the chrome or special finish on the Flushometer. DO NOT USE toothed tools on finished surfaces to install or service these valves. Also see “Care and Cleaning” section of this manual.
• This product contains mechanical and/or electrical components that are subject to normal wear. These components should be checked on a regular basis and replaced as needed to maintain the valve’s performance.
M968699 Rev. 1.10
2
Page 4
INSTALL THE SWEAT SOLDER
1
ADAPTER; Fig. 3
CAUTION
Note: Install Optional Sweat Solder Adapter (Supplied) for copper pipe supply line. Fig. 3.
Turn water supplies off before beginning
Fig.3
FINISHED WALL
A
CENTER LINE OF FIXTURE SPUD
1. Measure the distance (A) from the finished wall to the center of the inlet spud on the fixture.
2. Cut the supply pipe 1-1/4" (A-B=C) shorter then the measurement taken in Step 1. File any rough edges off the end of the supply pipe.
3. Clean the end of the supply pipe. Push the threaded Adapter on until it is seated against the internal stop. Sweat the Adapter to the pipe.
INSTALL COVER TUBE, WALL
2
ESCUTCHEON and SUPPLY STOP; Fig. 4
1. Measure from finished wall to first thread of Adapter
or threaded supply pipe (dimension “X”). Cut COVER TUBE (1) to length (X). Apply Teflon Tape to the threaded end of the Adapter or supply pipe. Fig. 4a.
2. Push the COVER TUBE (1) into the WALL ESCUTCHEON (2). Slide both onto the SUPPLY PIPE
(3). Fig. 4b.
3. Push the COVER TUBE (1) in to expose the threads
of the supply pipe. Fig. 4c. With a wrench thread the SUPPLY STOP (4) onto the SUPPLY PIPE (3). Align and tighten. Fig. 4c.
4. Pull COVER TUBE (1) against SUPPLY STOP (4) and push WALL ESCUTCHEON (2) against finished wall.
Fig. 4
Fig. 5
Fig. 4a
Fig. 4b
Fig. 4c
(A-B)=
C
FILE EDGES
CLEAN
ADAPTER
SOLDER ADAPTER
3
1
B
FINISHED WALL
X
2
32mm (1-1/4)
TEFLON TAPE
2
1
X
4
INSTALL DOWN TUBE AND
3
VACUUM BREAKER; Fig. 5
1. Place the SPUD FLANGE (1) over the spud on the
Fixture.
2. Thread SPUD COUPLING NUT (2) onto Spud. Make sure SEAL WASHER (3) and FRICTION WASHER (4) are installed. Do not tighten fully.
3. Insert the DOWN TUBE (5) into the SPUD COUPLING NUT (2) and push it down.
Note: If cutting Down Tube (5) to size, note that Critical Line (C/L) on Vacuum Breaker must typically be 6" (152mm) above fixture. Consult Code for details.
5
2
3
4
1
3
1-1/2" TOP SPUD
M968699 Rev. 1.10
Page 5
FLUSH OUT SUPPLY LINES; Fig. 6
4
1. Remove COVER (1) from SUPPLY STOP (2).
2. With a flat blade screwdriver open SUPPLY STOP (2).
3. Turn on water supply to flush line of any debris or
sediment.
4. Close SUPPLY STOP (2) and replace COVER (1).
Fig. 6
CLOCKWISE CLOSES
CONTROL STOP
2
REMOVE COVER
1
2
COUNTER-CLOCKWISE
OPENS CONTROL STOP
4 LEFT OR RIGHT HAND
5 3
INSTALLATION; Fig. 7
The UNIT is shipped with the inlet flange on the right side. If needed, the orientation can be reversed by following the steps below.
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench (4) in back of top half of FLUSH VALVE (2). Fig. 7a.
2. Rotate TOP (2) to the right and pull off. Fig. 7b.
3. Rotate bottom half of FLUSH VALVE (3) 180˚. Fig. 7b.
4. Replace TOP (2) and rotate until key engages than tighten SET SCREW (1). Fig. 7c, 7d.
Fig. 7
2
4
Fig. 7a
2
1
RED+
BLACK-
3
Fig. 7b
180˚
2
KEY
Fig. 7c
4
1
Fig. 7d
4
M968699 Rev. 1.10
Page 6
INSTALL FLUSH VALVE;
6
Fig. 8a & 8b
1. As shown in Fig. 8a, insert the side INLET FLANGE (1)
on the FLUSH VALVE (2) into the SUPPLY STOP (3). Lubricate the INLET FLANGE O-RING (4) with water if necessary. Lightly tighten COUPLING NUT (5). Fig. 8a.
Important: Do not use lubricants (other than water) or any type of thread sealing paste or tape.
2. Align the FLUSH VALVE (2) (Fig. 8b) directly above the DOWN TUBE (7) and VACUUM BREAKER COUPLING NUT (6). Make sure that GASKET (10) is installed.
Note: There is a +13mm, -6mm (+1/2, -1/4) tolerance for the 121mm (4-3/4) dimension. Fig. 8b.
3. Pull the DOWN TUBE (7) up to meet the threaded FLUSH VALVE CONNECTION (8) and hand tighten the VACUUM BREAKER COUPLING NUT (6). Align all components of the flush valve assembly. Fig. 8b.
4. Lightly tighten the COUPLING NUT (5) connection first, then the VACUUM BREAKER COUPLING NUT (6) and finally the SPUD COUPLING NUT (9). Once alligned correctly, use a wrench to tighten couplings to make water tight connections. Fig. 8b.
Fig. 8a
Fig. 8b
5
2
121mm,+13mm, -6mm (4-3/4)(+1/2, -1/4)
3
1
4
7
ADJUST SUPPLY STOP; Fig. 9
IMPORTANT: To avoid overflowing, the SUPPLY STOP
(3) must never be opened to the point where the flow from the valve exceeds the flow capacity of the fixture. The fixture must be able to handle a continuous flow in case of a flush valve failure.
1. After installation is complete, peel off the PROTECTIVE FILM (1) from the sensor. Standing to one side, block the sensor with your hand for 10 seconds.
Remove your hand and listen for audible “click” from within the valve.
2. Remove COVER (2) from SUPPLY STOP (3).Turn on water supply 1/4 turn to 1/2 turn(CCW) and test for leaks. Note: Unit may flush for approximately 5 to 10
sec. when water is first turned on. If flow persists, turn water off and repeat step #1 above.
3. Actuate the FLUSH VALVE: A) Cover sensor with hand for 10 seconds.
NOTE: Stand outside of sensor detection aera.
B) Remove hand from in front of the sensor; unit will flush in approximately 3 seconds.
Fig. 9
1
5 2 8
10
6
7
9
REMOVE COVER
3
COUNTER-CLOCKWISE
OPENS CONTROL STOP
2
4. Adjust SUPPLY STOP (3) after each flush until the stated flush volume is achieved, no splashing occurs and the fixture is properly cleansed.
5. When adjustment is complete, replace COVER (2) and tighten to ensure vandal-resistance.
CLOCKWISE CLOSES CONTROL STOP
5
M968699 Rev. 1.10
Page 7
HOW TO RETROFIT OUR VALVE;
8
Fig. 10
(Replaces Industry Standard Manual and Electronic Valves)
Note: In most Retrofits the wall escutcheon, supply stop, cover tube and vacuum breaker do not have to be replaced. If these items do need replacement they must be purchased separately or order the complete flush valve assembly from American Standard.
1. Remove COVER (1) from SUPPLY STOP (2) if installed. Fig. 10.
2. Turn water supply off. Fig. 10.
3. Loosen SPUD COUPLING NUT (3). Unthread
COUPLING NUT (4) and VACUUM BREAKER COUPLING NUT (5). Remove FLUSH VALVE (6).
Fig. 10.
4. Clean all threaded connections before installing the new flush valve. Fig. 10a.
5. Refer to Sections 5,6 and 7 to complete the retrofit installation. Fig. 10b.
Fig. 10 Fig. 10a Fig. 10b
6
2
CLEAN CONNECTIONS
1
4 5
3
9
HOW TO CHANGE THE BATTERY; Fig. 12
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench (2) in back of top half of FLUSH VALVE CAP (3). Fig. 12a.
2. Rotate CAP (3) to the right and pull off. Fig. 12b.
3. Tur n CAP (3) over and remove the two SCREWS (4). Remove the BATTERY COVER (5) to expose the battery (6). Remove old BATTERY (6). Fig. 12c.
4. Install the new BATTERY (7) making sure the + & -
are facing up towards the open end of the cover.
Fig. 12d.
5. Replace the BATTERY COVER (5), reverse the
above steps to assembly flush valve.
Fig. 12
Fig. 12a
1
2
Fig. 12c
OLD
BATTERY
OUT
Fig. 12b
6
3
4
6
NEW
BATTERY
IN
7
5
Fig. 12d
6
M968699 Rev. 1.10
Page 8
HOW TO SET DETECTION RANGE
10
(If Required) ; Fig. 13 & 14
Note: The detection distance is preset and is ideal for
most installations. Should an adjustment be required follow the steps below.
1. Loosen SET SCREW (1) with 2.5mm Hex Wrench (2) in back of top half of FLUSH VALVE (3). Fig. 13a.
Fig. 13
Fig. 13a
Fig. 13b
6
3
2. Rotate CAP (3) to the right and pull off. Fig. 13b.
3. Turn CAP (3) over and disconnect GREY SENSOR WIRE (4) from BATTERY COVER (5).
4. Keeping hands away from the front of the sensor,
reconnect the GREY SENSOR WIRE (4) and quickly place the CAP (3) on the valve. Do not secure the CAP
(3) at this time. Note: You have 5 seconds after connecting cable to enter program code.
5. While the SENSOR CONTROL LED (6) is blinking slowly, place your hand 1 to 2 in. (30-50mm.) in front of the sensor. Fig. 14a.
6. When the LED (6) stops blinking and stays "ON", move your hand to the desired position from sensor (detection zone, 1-1/2" to 31", 38 to 787mm ) and hold in place until the LED (6) begins to blink again. Fig. 14b.
Note: Detection Zone is 1-1/2" to 31", 38 to 787mm from sensor.
7. Once the SENSOR CONTROL LED (6) begins to blink again, remove your hand from the detection zone. When the flashing stops, the detection distance is set.
8. Replace and secure CAP (3) onto valve.
9. Actuate the FLUSH VALVE: A) Cover sensor with hand for 10 seconds. NOTE: Stand outside of sensor detection aera.
B) Remove hand from in front of the sensor; unit will flush in approximately 3 seconds.
2
Fig. 13c
3
5
4
1
VIEW “A”
VIEW “A”
Fig. 14
BLINKING LED
6
Fig. 14a Fig. 14b
1" - 2" (30mm - 50mm
DETECTION ZONE
38mm TO 787mm
(1-1/2 TO 31)
BLINKING LED
6
7
M968699 Rev. 1.10
Page 9
BATTERY LOW;
REPLACE BATTERY
SEE STEP 10, page 6
in manual
REPLACE BATTERY
SEE STEP 10, page 6
in manual
LOOK FOR REPEATED
UNIT WILL ONLY FLUSH MANUALLY
YES
NO
DOUBLE FLASH ON SENSOR
1. COVER SENSOR FOR 10 SECONDS
2. UNCOVER SENSOR FOR 10 SECONDS.
NO
DOES THE UNIT FLUSH?
RETRY AUTOMATIC FLUSH.
TEST SENSOR. DISCONNECT
GRAY FLAT WIRE FROM BATTERY
NO
YES
DOES IT FLASH?
RETRY AUTOMATIC FLUSH.
SHOULD FLASH FOR 5 SECONDS.
COVER AND RE-CONNECT. SENSOR
NO
CLOSE STOP VALVE,
1 (800) 442-1902
HOT LINE FOR HELP
IN MEXICO 01-800-839-12-00
Weekdays 8:00 a.m. to 6:00 p.m. EST
Weekdays 8:00 a.m. to 7:00 p.m. EST
For toll-free information and answers to your questions, call:
OPEN STOP VALVE.
REPLACE SOLENOID KIT.
RE-ASSEMBLE & INSTALL UNIT.
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of AS America, Inc.
TROUBLESHOOTING FLOW CHARTS
UNIT DOES NOT FLUSH AT ALL
OPEN VALVE
NO
YES
IS STOP VALVE OPEN?
YES INSTALL NEW BATTERY
NO
LOOK FOR REPEATED
DOUBLE FLASH ON SENSOR
TRY MANUAL VALVE BUTTON;
NO REPLACE PISTON KIT
YES
WILL THE UNIT FLUSH?
INSTALL NEW BATTERY
DOES THE SENSOR FLASH
SEE STEP 10, page 6 in manual
NO REPLACE SENSOR
FOR THE FIRST 5 SECONDS?
NO REPLACE SOLENOID KIT
YES
WAS IT SUCCESSFUL?
RETRY AUTOMATIC FLUSH;
MANUAL VALVE
OBSTRUCTED.
CLOSE STOP VALVE
AND SERVICE
NO
PUSH MANUAL FLUSH
BUTTON; DOES IT RETURN?
UNIT IS CONTINUOUSLY FLUSHING
1. COVER SENSOR FOR 10 SECONDS
RETRY AUTO FLUSH
YES
NO
2. UNCOVER SENSOR FOR 10 SECONDS.
DOES THE UNIT STOP FLUSHING?
SEE STEP 10, page 6
in manual
INSTALL NEW BATTERY
YES
NO
LOOK FOR REPEATED
DOUBLE FLASH ON SENSOR
TEST SENSOR. DISCONNECT
8
REPLACE SENSOR
NO
YES
DOES IT FLASH?
SHOULD FLASH FOR 5 SECONDS.
GRAY FLAT WIRE FROM BATTERY
COVER AND RE-CONNECT. SENSOR
1. CLOSE STOP VALVE,
2. REPLACE SOLENOID KIT.
M968699 Rev. 1.10
3. RE-ASSEMBLE AND INSTALL UNIT.
4. OPEN STOP VALVE.
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