American Standard 7038.801 User Manual

Page 1
Installation
Instructions
TROPIC
7038.801
Spread Lavatory Faucet with
Speed Connect™ Drain
Congratulations on purchasing your American Standard faucet with Speed Connect drain, a feature found only on American Standard faucets.
Certified to comply with ANSI A112.18.1
M968892 Rev. 1.1
Speed Connect™ Drain*
• Fewer parts, installs in less time
• Never needs adjustment
• Guaranteed to seal properly the first time, every time.
*Your new American Standard faucet is designed to work only with the Speed Connect drain.
To ensure that your installation proceeds smoothly-please read these instructions carefully before you begin.
Recommended tools
Adjustable Wrench Screwdriver Channel Locks
INSTALL SPOUT
1
Assemble RUBBER WASHER (4), BRASS WASHER (5) and LOCKNUT (6) onto SPOUT SHANK (7) from under side of sink . Make sure SPOUT (1) is centered in the mounting hole and the slot in the BRASS WASHER (5) faces toward the rear of the sink.
Tighten LOCKNUT (6) firmly. Fig. A.
1A
INSTALL VALVE BODY
CAUTION
Turn off hot and cold water supplies before beginning.
Tubing Cutter
Fig. A.
1
2
3
7
Place RUBBER RING (9) into ADAPTER (10).
Install LOCKNUT (11) and RUBBER WASHER (12) onto VALVE BODY (13). From under side of mounting surface, install VALVE BODY (13) through valve mounting holes. Threads of VALVE BODY (13) should extent at least 5/16 of a inch above mounting surface top. Fig. B. Thread ADAPTER (10) onto VALVE BODY (13) until snug against internal stop. If necessary, adjust LOCKNUT (11).
Tighten LOCKNUT (11) with WRENCH (8) (supplied) to secure VALVE BODY (13). Repeat above steps for opposite VALVE BODY (13A).
5/16'' MIN.
Fig. B.
8
10
9
MOUNTING SURFACE
12
11
13
10
9
12
11
13
4
SLOT
1
13a
5
6
14
1
Page 2
POP-UP DRAIN
2
Fig. A. Fig. B.
Remove CLEAR PLASTIC COVER (1).
Remove CARDBOARD SPACER (2) from under DRAIN POP-UP (3).
Tighten TAILPIECE (4) on DRAIN BODY before installing DRAIN BODY.
REMOVE FLANGE
3
Thread FLANGE (1) counter-clockwise and remove FLANGE (1) and FOAM GASKET (2) from drain body.
Fig. A.
Thread LOCKNUT (3) clock-wise to bottom of drain body. Push GASKET (4) down against LOCKNUT (3).
Fig. B.
Fig. B.
1
3
2
Fig. A. Fig. B.
1
2
4
3
DRAIN BODY
4
INSTALL DRAIN FROM
4
BELOW FIXTURE
From under side of SINK install DRAIN BODY (1) up through drain outlet.
Note: No plumber’s putty or caulk is required. The CABLE ATTACHMENT POINT (2) must face towards the rear of the SINK.
Install FOAM GASKET (3) and FLANGE (4) onto drain body from above SINK and tighten FLANGE (4) firmly.
FLANGE GASKET AND POP-UP KNOB
6
Check DRAIN FLANGE in SINK to ensure that WHITE FOAM GASKET (3) is fully compressed and not visible. Fig. A.
POP-UP KNOB (1) must be fully down. Fig. B.
4
3
REAR OF SINK
DRAIN OUTLET
1
2
Fig. A.
WHITE FOAM GASKET NOT VISIBLE
TIGHTEN LOCKNUT
5
Tighten LOCKNUT (1) firmly with Adjustable Wrench or Channel Locks.
DOWN
DRAIN FLANGE
Fig. B.
1
1
2
M968892 Rev. 1.1
Page 3
ATTACH CABLE CONNECTOR
7
Thread CABLE CONNECTOR (1) clockwise onto DRAIN BODY CONNECTION (2) and hand tighten. Fig. A.
Your new POP-UP DRAIN installation is now complete. Fig. B.
Note: Tailpeice on pop-up drain is 1-1/4” O.D. Fig. B.
Fig. A.
Fig. B.
1
CHECK OPERATION OF POP-UP
8
Operate LIFT KNOB (1) to verify that STOPPER (2) opens and closes.
Note: If STOPPER (2) does not open and close properly then refer to the “troubleshooting section” of these instructions.
MAKE WATER SUPPLY AND WASTE CONNECTIONS
9
NOTE: FLEXIBLE SUPPLIES OR BULL-NOSE RISERS NOT INCLUDED AND MUST BE PURCHASED SEPARATELY.
Thread TEE BODY (4) to SPOUT SHANK (5).
2
1-1/4” O.D.
1
2
Thread HOSE CONNECTOR (6, 6A) to VALVE CONNECTIONS (7, 7A).
Connect water supply to VALVE BODIES (1,1A) with 1/2" IPS FLEXIBLE SUPPLIES (2) or 3/8" O.D. BULL-NOSE RISERS (3). Use adjustable wrench to tighten connections. Do not over tighten. Be careful not to kink copper supply when bending. Use tubing cutter to cut to proper length.
Connect HOT water supply to inlet of left SHANK and COLD water supply to right SHANK using sealant, appropriate connectors, and COUPLING NUTS.
Connect 1-1/4” O.D. tailpiece on POP-UP DRAIN to waste outlet.
1/2" PIPE THREAD
1
2
FLEXIBLE SUPPLIES
HOT
3
7
6
WASTE OUTLET
5
4
3/8 COMPRESSION CONNECTION
1A
7A
6A
COUPLING NUT
3
3/8 O.D.
BULL-NOSE
RISERS
COMPRESSION NUT
FERRULE
COLD
M968892 Rev. 1.1
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10
INSTALL HANDLES
Push ADAPTER (1) on VALVE STEM (2), so that the hole of the ADAPTER (1) without a spline is facing up. Fig. A. Tighten STEM SCREW (3) to secure ADAPTER (1).
Find correct position of LEVER HANDLE ASSEMBLY (4) by adjusting male teeth on ADAPTER (1) to female teeth in HANDLE (4).
TOP
THREAD ON
4
TO DECK ADAPTER
Thread LEVER HANDLE ASSEMBLY (4) onto DECK ADAPTER (5) until snug against mounting surface.
SPLINE END DOWN
11
TEST INSTALLED FITTING
With HANDLES (1) in OFF position, turn on WATER SUPPLIES (2) and check all connections for leaks.
Remove AERATOR (3).
Operate both HANDLES (1) to flush water lines thoroughly.
Replace AERATOR (3).
1
Fig. A.
1
3
2
5
1
5
4
3
12
13
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER.DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE.
CHECK DRAIN CONNECTIONS
Operate POP-UP KNOB (5) and fill Sink with water. Check that DRAIN STOPPER (4) makes a good seal and retains water in Sink. If STOPPER (4) does not seal properly, please refer to “Troubleshooting Guide” in these instructions.
Release POP-UP KNOB (5) down and check all drain connections and "P" trap for leaks. Tighten if necessary.
CARE INSTRUCTIONS:
14
SERVICE
To change direction of handle rotation, proceed as follows:
Turn valve to OFF position. Unthread HANDLE BASE (1) from DECK ADAPTER (2). Pull HANDLE ASSEMBLY off VALVE STEM (3). Remove SPRING CLIP (4). Lift STOP WASHER (5), turn 90˚ and replace. Replace SPRING CLIP (4). Find correct position of HANDLE ASSEMBLY by adjusting male teeth on VALVE STEM (3) to female teeth in HANDLE. Thread HANDLE ASSEMBLY onto DECK ADAPTER (2) until snug against mounting surface.
If spout drips, operate handles several times from OFF to ON position. Do not force - handles turn only 90˚.
HOT
4
WASTE OUTLET
2
COLD
“P” TRAP
2
HANDLE ASSEMBLY
UNTHREAD
1
90˚
3
5
4
2
M968892 Rev. 1.1
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Speed Connect™ Drain
Troubleshooting Guide
If sink does not hold water even though Stopper is in the “down” position:
• Follow CABLE ADJUSTMENT PROCEDURE.
If Stopper does not raise up fully or sink drains too slowly:
• Follow CABLE ADJUSTMENT PROCEDURE.
If you need to remove the Stopper:
• Follow STOPPER REMOVAL PROCEDURE.
If you would like the ability to remove your Stopper simply by lifting it out of the drain:
Follow STOPPER INSTALLATION PROCEDURE for “Unlocked” mode.
CABLE ADJUSTMENT PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” in the illustration. Fig. B.
Use a small screwdriver to rotate the Cam in the clockwise direction as far as it will go. At this point the Stopper should be in the UP position. Fig. B, C.
Push DOWN on the Lift-Knob to make sure it is fully down. Fig. C.
Re-attach the Cable to the Drain Body Connection (2) by threading the Cable Connector (1) clockwise onto the Drain Body Connection (2) and hand-tighten. Fig. A.
1
RE-ATTACH
DISCONNECT
Fig. B.Fig. A.
CAM
CAM CAP
Fig. C.
2
STOPPER REMOVAL PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” and “Cam Cap” in the illustration. Fig. B.
Use fingers or small screwdriver under either side of the Cam Cap to pry it out from the Drain. Fig. D.
Remove the Cam by pulling it straight out while wiggling gently to loosen the Rubber Seal. Fig. E.
The Stopper can now be removed by lifting it out of the Drain. Fig. F.
Fig. D.
Fig. E.
REMOVE CAM
DOWN
LIFT-KNOBSTOPPER
Fig. F.
REMOVE CAM CAP
M968892 Rev. 1.1
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Page 6
STOPPER INSTALLATION PROCEDURE
The Stopper can be installed two ways, “Locked” Mode (Stopper cannot be removed) or “Unlock” Mode (Stopper is removable).
Locked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. G.
To install the stopper in “Locked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the rear of the Sink and the American Standard logo is facing front. Rotate Stopper slightly if necessary so that the Stopper slides all the way down.Fig. G.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
LOGO
LOOP TOWARD REAR OF SINK
DRAIN
Fig. G.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in Troubling Shooting Guide to complete installation. Stopper will be in “Locked” mode and not be removable.
Unlocked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. H.
To install the stopper in “Unlocked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the front of the Sink and the American Standard logo is facing rear. Rotate Stopper slightly if necessary so that the Stopper slides all the way down. Fig. H.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in “Troublingshooting Guide” to complete installation. Stopper will be in “Unlocked” mode and removable.
Locked Mode
(Vandal Proof)
Fig. H.
LOGO
180˚
LOOP TOWARD FRONT OF SINK
DRAIN
Unlocked Mode
Fig. J. Fig. K.
INSTALL CAM
CAM
INSTALL CAM CAP
M968892 Rev. 1.1
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