American Standard 404, 403, 641 User Manual

Page 1
INSTALLATION INSTRUCTIONS CARE AND MAINTENANCE
0641 BOULEVARD 0403 TROPIC PETITE 0404 TROPIC GRANDE
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
!
NOTE: Pictures may not exactly define contour of china and components.
Recommended Tools & Materials
Level
Putty Knife
Pipe Wrench
Channel Lock Pliers
Adjustable Wrench
Drill
Plumbers' Putty or Caulking
Tubing Cutter
Phillips Screwdriver
Basin Wrench
Saber Saw
Regular Screwdriver
Tape Measure
Hacksaw
OBSERVE LOCAL PLUMBING AND BUILDING CODES
This lavatory can be installed 4 different ways. Please follow the instructions for your installation method.
SAVE FOR FUTURE USE
1. PEDESTAL 2. WALL-HUNG ON FURNITURE
In the United States:
American Standard Brands
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
For residents of the United States, warranty information may also be obtained by calling
the following toll free number: (800) 442-1902
www.americanstandard-us.com
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2009
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
www.americanstandard.ca
In Canada:
AS Canada ULC
3. ABOVE COUNTER 4. DROP-IN
not recommended for 0404
*
Customer Service Manager
AS Maquila, S.A. de C.V.
Ecatepec 55540 Edo. Mexico
www.americanstandard.com/mx
not recommended for 0404
*
In Mexico:
Via Morelos #330
Col. Santa Clara
7301354-100 Rev. B
Page 2
1. Pedestal installation
1-A
Provide suitable reinforcement behind finished wall for lavatory mounting screws.
C/L of 2X6 Support
*
Determine horizontal center line
*
location of support from fixture.
NOTE: If replacing an existing sink be certain to shut off water supply before removing old sink.
1-B
Place lavatory and pedestal into installed position. Level and square the lavatory and pedestal assembly. Use one or more bumper cushions to level and cushion lavatory slab to pedestal.
1-C
Top of Pedestal
Approx. Bumper locations to raise the lavatory slab left side.
For example only
Mark lavatory and pedestal screw locations through the mounting holes.
Finished Floor
1-D
Remove lavatory and pedestal from installed position. Drill pilot holes for lavatory and pedestal anchor screws or lag bolts.
1-F
Following manufacturer's instructions, install faucet and drain assembly (not included). Be certain to apply a bead of sealing putty on the underside of the drain (area "A") in order to ensure a watertight seal between the lavatory and drain. Remove excess putty after installing drain on lavatory.
1-G
Return the fitted lavatory to the installed position. Connect trap to drain assembly hand tight to check alignment. It may be necessary to cut off part of the tailpiece (area "B") or part of the horizontal leg of the trap (area "C").
1-H
Secure lavatory to wall as shown in 1E. Install washers and hand tighten nuts or lag bolts. Level and square the unit. Connect hot and cold supply lines to the shut-off valves. Tighten trap joints for watertight assembly.
1-I
Rear View
A
C
B
Shut-Off Valves
Install pedestal screws. Securely tighten lavatory anchor nuts or lag bolts.
Note: Some models are supplied with lag bolts, anchor screws, or steel hangers for lavatory installations only. Other models and all pedestals are not provided with mounting hardware. Various pedestal screw sizes and types are available to the installer at local hardware outlets.
1-E
ANCHOR SCREW INSTALLATION
Install lavatory anchor screws leaving 1-7/8" threaded end exposed as illustrated.
1-7/8"
Lavatory
Anchor Screw
Nut
Washer
IMPORTANT: Final assembly of nut and washer or lag bolt method shown for reference only.
Pedestal Screws
LAG BOLT INSTALLATION
Use lag bolts to secure lavatory as illustrated.
Lavatory
Steel Hanger
Lag Bolt
Washer
Lavatory
Note: Space constraints may dictate method of fastening pedestal to floor.
2
7301354-100 Rev. B
Page 3
2. Wall-hung on furniture
2-A
Mounting on Furniture:
Assemble vanity as per instructions.
2-B
Mount the faucet and drain assembly (not included) on the sink following the manufacturer’s instructions. Be certain to apply a bead of sealing putty on the underside of the drain (Part “A”) in order to ensure a watertight seal between the sink and drain. Remove excess putty after installing drain on sink.
A
2-E
Use the mounting holes on the rear of the lavatory to secure the sink to the wall.
2-F
Shut-Off Valves
Connect supply line to faucet (finger tight) and carefully bend tubes to engage with the supply shut-off valves. Tighten connections at faucet and shut-off valves for secure seal.
2-C
Vanity Installation:
• Place the sink temporarily on the vanity to check for alignment and clearance
2-D
After checking fit and alignment, turn sink upside down and apply a generous portion of silicone adhesive around the under side of the rim near the edge. Place sink in position. Wipe off excess adhesive.
2-G
C
B
Connect trap to drain assembly hand tight to check alignment. It may be necessary to cut off part of the tailpiece (area “B”) or part of the horizontal leg of the trap (area “C”). Secure joints for watertight assembly.
3
7301354-100 Rev. B
Page 4
3. Above Counter OR
4. Drop-in
** BACK OF LAVATORY IS UNGLAZED **
The lavatory must be installed flush with wall.
3-A
Countertop Installation:
4-A
Using the template provided, locate the position of the sink on the countertop. Provide proper clearance under the countertop for the faucet supply lines, drain assembly and the structural parts of the cabinet. NOTE: If replacing an existing sink be certain to shut off water supply before removing old sink.
Drill a clearance hole inside the perimeter line of the
3-B
template for countertop installation.
4-B
Perimeter
of
template
Cut opening around the perimeter of the template.
3-C
Mount the faucet and drain assembly (not
4-C
included) on the sink following the manufacturer’s instructions. Be certain to apply a bead of sealing putty on the underside of the drain (Part “A”) in order to ensure a watertight seal between the sink and drain. Remove excess putty after installing drain on sink.
Perimeter of
template
A
3-E 4-E
After checking fit and alignment, turn sink upside down and apply a generous portion of silicone adhesive around the under side of the rim near the edge. Place sink in position. Wipe off excess adhesive.
3-F 4-F
Use the mounting holes on the rear of the lavatory to secure the sink to the wall.
3-G 4-G
Connect supply line to faucet (finger tight) and carefully bend tubes to engage with the supply shut-off valves. Tighten connections at faucet and shut-off valves for secure seal.
3-D 4-D
Countertop Installation:
• Place the sink temporarily into the template
• Check for alignment and clearance
• Mark the sink and countertop in several places as a guide for the installation location.
REPAIR
PARTS
LIST
Part #
047523-0070A Wall mounting kit
3-H 4-H
Connect trap to drain assembly hand tight to check alignment. It may be necessary to cut off part of the tailpiece (area “B”) or part of the horizontal leg of the trap (area “C”). Secure joints for watertight assembly.
Description
Shut-Off Valves
C
B
4
7301354-100 Rev. B
Loading...