American Standard 4508S User Manual

Page 1
Installation
Instructions
SYMPHONY
Spread Lavatory Faucet
with Speed Connect™ Drain
Congratulations on purchasing your American Standard faucet with Speed Connect drain, a feature found only on American Standard faucets.
Speed Connect Drain*
• 1/3 of the parts, installs in 1/3 of the time
• No tools needed
• Never needs adjustment
• Guaranteed to seal properly the first time, every time.
*Your new American Standard faucet is designed to work only with the Speed Connect drain. Heplful tips for removing your current drain can be found in the Troubleshooting section of these instructions.
To ensure that your installation proceeds smoothly-please read these instructions carefully before you begin.
Recommended tools
4508
4508S
Certified to comply with ANSI A112.18.1
M968672 Rev. 1.1
INSTALL SPOUT
1
Assemble RUBBER WASHER (4), BRASS WASHER (5) and LOCKNUT (6) onto SPOUT SHANK (7) from under side of sink . Make sure SPOUT (1) is centered in the mounting hole and the slot in the BRASS WASHER (5) faces toward the rear of the sink.
Tighten LOCKNUT (6) firmly. Fig. A.
1A
INSTALL VALVE BODY
Place RUBBER RING (9) into ADAPTER (10).
Install LOCKNUT (11) onto VALVE BODY (8). From under side of mounting surface, install VALVE BODY (8) through valve mounting holes. Threads of VALVE BODY (8) should extent at least 5/16 of a inch above mounting surface top. Fig. B. Thread ADAPTER (10) onto VALVE BODY (8) until snug against internal stop. If necessary, adjust LOCKNUT (11).
Hand tighten LOCKNUT (11) to secure VALVE BODY (8). Repeat above steps for opposite VALVE BODY (8A).
5/16'' MIN.
10
9
CAUTION
Adjustable Wrench Screwdriver Channel Locks
Turn off hot and cold water supplies before beginning.
10
MOUNTING SURFACE
9
1
Tubing Cutter
Fig. A.
1
2 3
SLOT
7
4
5
6
12
8a
Fig. B.
11
8
8
11
1
Page 2
INSTALL POP-UP DRAIN
2
Remove CLEAR PLASTIC COVER (1). Remove CARDBOARD SPACER (2) from under DRAIN POP-UP (3).
Drop DRAIN BODY (4) through sink drain hole. Make sure WHITE FOAM GASKET (5) is under flange of DRAIN BODY (4).
Note: No plumber’s putty or caulk is required.
The CABLE ATTACHMENT POINT (6) must face towards the rear of the SINK.
INSTALL BLACK GASKET
3
Install BLACK CONE GASKET (1) onto DRAIN BODY (2) from below.
Note: The flat side of the BLACK CONE GASKET (1) must face down.
Fig. A.
Fig. B.
Fig. B.
Fig. A. Fig. B.
1
3
2
2
REAR OF SINK
4
6
5
SINK DRAIN HOLE
INSTALL GRAY LOCKNUT
4
Install GRAY LOCKNUT (1) onto DRAIN BODY (2) from below SINK. Fig. A.
Note: The flat side of the GRAY LOCKNUT (1) must face up.
Tighten firmly by hand. No tools are required. Check DRAIN FLANGE in SINK to ensure that WHITE FOAM GASKET (3) is fully compressed and not visible. Fig. B.
POP-UP KNOB
5
POP-UP KNOB (1) must be fully down.
Fig. A.
1
FLAT SIDE OF GASKET MUST FACE DOWN
Fig. B.
2
DRAIN FLANGE
FLAT SIDE OF GRAY LOCKNUT MUST FACE UP
WHITE FOAM
DOWN
3
GASKET NOT VISIBLE
1
1
M968672 Rev. 1.1
2
Page 3
ATTACH CABLE CONNECTOR
6
Thread CABLE CONNECTOR (1) clockwise onto DRAIN BODY CONNECTION (2) and hand tighten. Fig. A.
Your new POP-UP DRAIN installation is now complete. Fig. B.
Note: Tailpeice on pop-up drain is 1-1/4” O.D. Fig. B.
CHECK OPERATION OF POP-UP
7
Fig. A.
Fig. B.
1
1-1/4” O.D.
2
Operate LIFT KNOB (1) to verify that STOPPER (2) opens and closes.
Note: If STOPPER (2) does not open and close properly then refer to the “troubleshooting section” of these instructions.
MAKE WATER SUPPLY AND WASTE CONNECTIONS
8
NOTE: FLEXIBLE SUPPLIES OR BULL-NOSE RISERS NOT INCLUDED AND MUST BE PURCHASED SEPARATELY.
Thread TEE BODY (4) to SPOUT SHANK (5).
Thread HOSE CONNECTOR (6, 6A) to VALVE CONNECTIONS (7, 7A).
Connect water supply to VALVE BODIES (1,1A) with 1/2" IPS FLEXIBLE SUPPLIES (2) or 3/8" O.D. BULL-NOSE RISERS (3). Use adjustable wrench to tighten connections. Do not over tighten. Be careful not to kink copper supply when bending. Use tubing cutter to cut to proper length.
Connect HOT water supply to inlet of left SHANK and COLD water supply to right SHANK using sealant, appropriate connectors, and COUPLING NUTS.
Connect 1-1/4” O.D. tailpiece on POP-UP DRAIN to waste outlet.
1/2" PIPE THREAD
1
2
1A
5
6A
1
7
4
6
7A
COUPLING NUT
3
3/8 O.D. BULL-NOSE RISERS
FLEXIBLE SUPPLIES
HOT
3
COMPRESSION
2
WASTE OUTLET
NUT
FERRULE
COLD
3/8 COMPRESSION CONNECTION
M968672 Rev. 1.1
Page 4
INSTALL HANDLES
9
Push ADAPTER (1) on VALVE STEM (2), so that the hole of the ADAPTER (1) without a spline is facing up. Fig. A. Tighten STEM SCREW (3) to secure ADAPTER (1).
Find correct position of LEVER HANDLE ASSEMBLY (4) by adjusting male teeth on ADAPTER (1) to female teeth in HANDLE (4).
TOP
THREAD ON
4
TO DECK ADAPTER
Thread LEVER HANDLE ASSEMBLY (4) onto DECK ADAPTER (5) until snug against mounting surface.
SPLINE END DOWN
10
TEST INSTALLED FITTING
With HANDLES (1) in OFF position, turn on WATER SUPPLIES (2) and check all connections for leaks.
Remove AERATOR (3).
Operate both HANDLES (1) to flush water lines thoroughly.
Replace AERATOR (3).
1
Fig. A.
1 3
2
5
5
1
3
4
11
12
DO: SIMPLY RINSE THE PRODUCT CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH.
DO NOT: CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A CLOTH WITH A COARSE SURFACE.
CHECK DRAIN CONNECTIONS
Operate POP-UP KNOB (5) and fill Sink with water. Check that DRAIN STOPPER (4) makes a good seal and retains water in Sink. If STOPPER (4) does not seal properly, please refer to “Troubleshooting Guide” in these instructions.
Release POP-UP KNOB (5) down and check all drain connections and "P" trap for leaks. Tighten if necessary.
CARE INSTRUCTIONS:
13
SERVICE
To change direction of handle rotation, proceed as follows:
Turn valve to OFF position. Unthread HANDLE BASE (1) from DECK ADAPTER (2). Pull HANDLE ASSEMBLY off VALVE STEM (3). Remove SPRING CLIP (4). Lift STOP WASHER (5), turn 90˚ and replace. Replace SPRING CLIP (4). Find correct position of HANDLE ASSEMBLY by adjusting male teeth on VALVE STEM (3) to female teeth in HANDLE. Thread HANDLE ASSEMBLY onto DECK ADAPTER (2) until snug against mounting surface.
If spout drips, operate handles several times from OFF to ON position. Do not force - handles turn only 90˚.
HOT
4
WASTE OUTLET
2
COLD
“P” TRAP
2
HANDLE ASSEMBLY
UNTHREAD
1
90˚
3
4
5
2
M968672 Rev. 1.1
Page 5
Speed Connect™ Drain
Troubleshooting Guide
If sink does not hold water even though Stopper is in the “down” position:
• Follow CABLE ADJUSTMENT PROCEDURE.
If Stopper does not raise up fully or sink drains too slowly:
• Follow CABLE ADJUSTMENT PROCEDURE.
If you need to remove the Stopper:
• Follow STOPPER REMOVAL PROCEDURE.
If you would like the ability to remove your Stopper simply by lifting it out of the drain:
Follow STOPPER INSTALLATION PROCEDURE for “Unlocked” mode.
CABLE ADJUSTMENT PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” in the illustration. Fig. B.
Use a small screwdriver to rotate the Cam in the clockwise direction as far as it will go. At this point the Stopper should be in the UP position. Fig. B, C.
Push DOWN on the Lift-Knob to make sure it is fully down. Fig. C.
Re-attach the Cable to the Drain Body Connection (2) by threading the Cable Connector (1) clockwise onto the Drain Body Connection (2) and hand-tighten. Fig. A.
Fig. A. Fig. B.
CAM
Fig. C.
DOWN
1
RE-ATTACH
DISCONNECT
CAM CAP
STOPPER
2
STOPPER REMOVAL PROCEDURE
Disconnect the Cable from the Drain by threading the Cable Connector (1) counter-clockwise. Fig. A.
Look at the area on the Drain Body where the Cable was attached and locate the component labeled as “Cam” and “Cam Cap” in the illustration. Fig. B.
Use fingers or small screwdriver under either side of the Cam Cap to pry it out from the Drain. Fig. D.
Remove the Cam by pulling it straight out while wiggling gently to loosen the Rubber Seal. Fig. E.
The Stopper can now be removed by lifting it out of the Drain. Fig. F.
Fig. D. Fig. E.
REMOVE CAM
LIFT-KNOB
Fig. F.
REMOVE CAM CAP
M968672 Rev. 1.1
5
Page 6
STOPPER INSTALLATION PROCEDURE
The Stopper can be installed two ways, “Locked” Mode (Stopper cannot be removed) or “Unlock” Mode (Stopper is removable).
Locked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. G.
To install the stopper in “Locked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the rear of the Sink and the American Standard logo is facing front. Rotate Stopper slightly if necessary so that the Stopper slides all the way down.Fig. G.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in Troubling Shooting Guide to complete installation. Stopper will be in “Locked” mode and not be removable.
LOGO
LOOP TOWARD REAR OF SINK
DRAIN
Locked Mode
Fig. G.
Unlocked Mode:
Look at the Plastic Loop at the bottom of the Stopper and notice that the Loop is on one side of the Stopper. Fig. H.
To install the stopper in “Unlocked” mode, insert the Stopper into the Drain so that the Plastic Loop is facing toward the front of the Sink and the American Standard logo is facing rear. Rotate Stopper slightly if necessary so that the Stopper slides all the way down. Fig. H.
Re-install the Cam into the Drain, rotating the Cam if necessary to make sure it is fully inserted. Fig. J.
Re-install the Cam Cap, making sure the guide teeth are facing outward. If the Cam Cap does not “snap” into place, then rotate the Cam to make sure it is fully inserted. Fig. K.
Re-attach Cable. See “CABLE ADJUSTMENT PROCEDURE” in “Troublingshooting Guide” to complete installation. Stopper will be in “Unlocked” mode and removable.
Fig. J. Fig. K.
INSTALL CAM
Fig. H.
LOGO
180˚
LOOP TOWARD FRONT OF SINK
DRAIN
Unlocked Mode
CAM
INSTALL CAM CAP
M968672 Rev. 1.1
6
Page 7
TIPS FOR REMOVING YOUR OLD DRAIN:
Most existing drains can be removed quickly and easily with only a pair of channel­lock pliers or a wrench. However, there may be situations where it is difficult to remove your old drain or determine how the drain is disassembled. Depending upon the existing Drain in your sink, it is either removed from above or below the sink. The illustrations below show some typical drain installations and how they are disassembled from the sink.
The following tips can help with some of the more common challenges in drain removal:
Loosen nuts on P-Trap using channel locks. Suggest spraying nuts with spray lubricant to loosen any corrosion or debris that may have built up. Remove P-Trap half from Tailpiece. Use bucket to catch any residual water in P-trap.
Unthread Pivot Rod Nut from Drain Body and remove. Pull Stopper out from Drain Body.
For Drains that are removed from below Sink:
Loosen Mounting Nut as far down as it will go. Push Drain Body up into Sink and unthread Flange from Drain Body. Remove Drain Body from below sink.
For Drains that are removed from above Sink:
Unthread Tailpiece from Drain Body.
Loosen and remove Mounting Nut and Gasket on Drain Body using channel locks. Suggest spraying nut with spray lubricant to loosen any corrosion or debris that may have built up. Push Drain Body up into the Sink and remove.
Note: If Drain body rotates while loosening Mounting Nut, insert a screw driver into overflow hole to prevent Drain Body from rotating while Mounting Nut is removed.
Recommended tools
FROM BELOW SINK
METAL OR PLASTIC TWO PIECE
DRAIN BODY
SINK
METAL OR
PLASTIC
DRAIN BODY
PIVOT
ROD NUT
STOPPER
UNTHREAD FLANGE
MOUNTING NUT
Adjustable Wrench Phillips ScrewdriverChannel Locks
WHEN DRAIN IS REMOVED FROM ABOVE SINKWHEN DRAIN IS REMOVED
METAL DRAIN BODY WITH
PLASTIC TAILPIECE
STOPPER
METAL DRAIN BODY
SINK SINK
PIVOT
ROD NUT
SCREWDRIVER
MOUNTING NUT and GASKET
PLASTIC TAILPIECE
DRAIN BODY
ROD NUT
PLASTIC DRAIN BODY
WITH PLASTIC TAILPIECE
STOPPER
PLASTIC
PIVOT
MOUNTING NUT and GASKET
PLASTIC TAILPIECE
FINISHED WAL L
P-TRAP HALF
FINISHED WAL L
P-TRAP HALF
FINISHED WAL L
M968672 Rev. 1.1
P-TRAP HALF
7
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