American Standard 2805.XXXW User Manual

HERITAGE 5' x 42"™
HIGH GLOSS ACRYLIC SHOWN LESS ALL FITTINGS
762mm
(30)
305mm
(12)
1067mm
(42)
SAFE-T-HEATER
495mm
(19-1/2)
REMOVABLE BLANK
51mm(2)
546mm
(21-1/2)
1524mm
(60)
INTEGRAL FITTING DECK
178mm x 381mm (7 x 15) FLOOR CUTOUT
LEVELING STRINGER
NOT FOR SUPPORT
2805.XXXW SERIES WHIRLPOOL
INSTALLATION INSTRUCTIONS
OUTLINE OF CUTOUT 1486mm x 1029mm (58-1/2 x 40-1/2)
133mm (5-1/4)
C/L OF OVERFLOW
64mm
(2-1/2)
152mm (6)
C/L OF DRAIN
PUMP
PROVIDE ACCESS TO PUMP FOR SERVICE ON ALL INSTALLATIONS
ON/OFF SWITCH
19mm (3/4)
THANK YOU...
for selecting an American Standard bath. Your new bath is shipped to you after careful inspection. The whirlpool version is completely assembled with pump, motor, and system piping. All you need to finish the installation are your selected fittings and electrical connections for a whirlpool.
To insure maximum performance and pleasure from this product, please follow the instructions and cautions.
List of Optional Components (not included):
• 5 Foot Apron*
• Safe-T-Heater 9075.120*
* see your American Standard Distributor
List of Required Components (not included):
• Drain 1583.470*
• Bath Filler*
ROUGH
FLOOR
INTEGRAL
FEET
SUPPORT
1-1/2 N.P.T.
THREADS
1-1/2 O.D.
TAILPIECE
121mm
(4-3/4)
* see your American Standard Distributor
List of Required Tools and Supplies:
GENERAL SPECIFICATIONS FOR 2805 WHIRLPOOL
INSTALLED SIZE WEIGHT WEIGHT w/WATER GAL. TO OVERFLOW WHIRLPOOL MIN. OPERATING VOL. BATHING WELL AT SUMP BATHING WELL AT RIM WATER DEPTH TO OVERFLOW FLOOR LOADING (PROJECTED AREA) PTS.
CUBE (FT3)
SYSTEM I PUMP SYSTEM II PUMP
WHIRLPOOL ELECTRICAL SPECIFICATIONS
60 x 42 x 21-1/2 In. (1524 x 1067 x 546mm)
55 x 35-1/2 In. (1397 x 902mm)
39 Lbs./Sq.Ft. (191 Kgs./Sq.m)
130 Lbs. (59 Kg.)
689 Lbs. (310 Kg.)
64 Gal. (243 L)
43 x 22 In. (1092 x 559mm)
52 Gal. (197 L)
15 In. (381mm)
27.8
47.4
1.6 HP, 9.7 AMPS ,120V.
2.1 HP, 15.6 AMPS ,120V.
Tools
• Level
• Tape Measure
• Pipe Wrench
• Slip Joint Pliers
• Screw Driver
• Standard Woodworking Tools
• Personal Safety Equipment
• Caulking Gun
Supplies
• Nails
• Putty
• Caulking (waterproof)
• 1 x 3 or 2 x 2 Stringers
• Drop Cloth
• 15 or 20 amp GFCI Outlet
• Cement, Plaster, Grout
GENERAL INSTALLATION INFORMATION
Carefully uncrate and inspect your new bath for any shipping damage. If such damage is found, report it to your vendor immediately.
After inspection and during installation, protect the bath from construction damage. After installation, and before enclosing with wallboard, tile, etc., water test the unit and check for leaks.
Do not make modifications to the whirlpool system or remove pump from factory mounting. This could adversely affect the safety and performance of the whirlpool and void the warranty. Do not handle or move the whirlpool by the pump, motor, or piping system.
Fittings (bath filler, shower arm, etc.) are not provided with the bath and must be ordered separately. Framing and enclosing materials are provided by others. Check for availability of optional American Standard wall tiling bead (required for recess installations).
Protect all finished surfaces of the whirlpool during construction and installation using a drop cloth.
WARNING! Do not lift whirlpool by the piping harness at any time.
FOR AFTER-SALES SERVICE CALL 1 (800) 442-1902 WEEKDAYS.
752294-100 Rev. K
© American Standard Inc. 2004 All product names listed herein are trademarks of American Standard Inc. unless otherwise noted.
INSTALLATION AND FRAMING INSTRUCTIONS
The variety of installations possible for this whirlpool may require framing procedures other than those shown. Locate studs as required. Ensure roughing-in dimensions are proper, plumb and square. Provisions must be made in all installations for an access opening for servicing the pump and controls. It is strongly recommended that an additional opening be provided for access to the drain components.
NOTE: The apron should not be used as the primary access opening.
1. Position the whirlpool into the installation opening and level the deck, shimming the integral support feet as necessary. Mark the final position of the underside of the deck by tracing a line on to the studs (see Figure 1).
2. Remove the whirlpool and attach a 2 x 4 stringer to the studs, with the top of the stringer touching the traced line.
3. Install drain components to the whirlpool following the manufacturers instructions. Before replacing your whirlpool for final installation, be certain that an opening has been provided in the sub-floor for the drain. See the roughing-in drawing for suggested opening size and location dimensions.
4. Replace whirlpool and re-shim the integral support feet, shimming the entire length of the support feet. Secure the shims using construction adhesive, silicone, mortar or equivalent materials. While not a necessity, the use of a foundation base consisting of cement (e.g. Sakrete), mortar, or grout will help provide a solid and secure installation.
WATERPROOF DRYWALL
STUD
or CEMENT BOARD
FINISHED WALL
495mm
(19-1/2)
FIG. 1
TYPICAL RECESS INSTALLATION
495mm
(19-1/2)
1527mm
(60-1/8)
NOTE: RECESSED INSTALLATIONS REQUIRE THE
FINISHED WALL TO COME THE DOWN TO
THE TOP SURFACE OF THE TUB. (See Fig. 2)
UNLESS AN ACCESS OPENING OF AT LEAST
12" X 24" (305 X 610MM) IS PROVIDED,
WARRANTY SERVICE WILL NOT BE PERFORMED.
1016mm
(40)
1067mm
TUB WIDTH
LEVELING STRINGERS
(42)
610 mm
(24)
305mm
(12)
WATERPROOF SEALANT
WHIRLPOOL
FIG. 2
TYPICAL PIER TYPE INSTALLATION
AS DESIRED
1029mm (40-1/2)
CUTOUT
495mm
(19-1/2)
AS
DESIRED
LEVELING SURFACE
WATERPROOF SEALANT
ACCESS PANEL
BATH
UNLESS AN ACCESS OPENING OF AT LEAST
12" X 24" (305 X 610MM) IS PROVIDED,
WARRANTY SERVICE WILL NOT BE PERFORMED.
1486mm
(58-1/2)
CUTOUT
610mm
(24)
305mm
(12)
752294-100 Rev. K
(2)
ELECTRICAL INSTALLATION INSTRUCTIONS
All wiring must be performed by a licensed electrician in accordance with the national electrical code and all other applicable codes.
WARNING:
When using electrical products, basic precautions should always be observed, including the following:
1. DANGER: RISK OF ELECTRIC SHOCK
Connect only to a circuit protected by a ground-fault circuit interrupter.
2. Grounding is required. The unit should be installed by a licensed electrician and grounded.
3. Install to permit access for servicing.
4. All building materials and wiring should be routed away from the pump body and heater (if equipped).
1.6 HORSEPOWER MODELS:
The whirlpool should be installed on a 120 vac, 15 amp dedicated circuit. The circuit should be hard-wired from the electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded neutral wire and a third wire, earth ground, are essential. ADDING THE SAFE-T-HEATER REQUIRES A SEPARATE
15 AMP MAXIMUM GFCI CIRCUIT.
2.1 HORSEPOWER MODELS:
The whirlpool should be installed on a 120 vac, 20 amp dedicated circuit. The circuit should be hard-wired from the electrical power supply panel. The circuit must be a three (3) wire circuit from the electrical supply panel. A grounded neutral wire and a third wire, earth ground, are essential. ADDING THE SAFE-T-HEATER REQUIRES A SEPARATE
15 AMP MAXIMUM GFCI CIRCUIT.
ELECTRICAL INSTALLATION
SEPARATE 15 AMP GFCI
FOR 1.6HP MODELS
120 VAC
WHITE
BLACK
SEPARATE 20 AMP GFCI
or
FOR 2.1HP MODELS
WALL TIMER-(1.6HP MODELS ONLY)
WHIRLPOOL MOUNTED
AIR or ELECTRONIC SWITCH
or
GND.
752294-100 Rev. K
PUMP/MOTOR
ELECTRICAL DIAGRAM
READ AND FOLLOW ALL INSTRUCTIONS
(3)
WIRE SELECTION GUIDE
Maximum distance from
fusebox to motor
The sizes shown on this
chart are recommendations
50' 100'
HI-Performance Rating
1.6
2.1
DRAIN CONNECTION AND SYSTEM TEST
Using recommended drain opening, connect whirlpool drain to waste line. Tighten all drain joints securely. Check the pump couplings and make sure they are hand-tight. Clean the whirlpool and fill with water to a point 2" above the top of the highest jet. Recheck the pump couplings and make certain that they are not leaking. (Although the pump couplings are factory tightened and inspected, some loosening may have occurred during transit.) Make sure the whirlpool is connected to the electrical supply and turn the whirlpool on. Check for leaks around all piping connections while the whirlpool is running.
POST INSTALLATION CLEAN-UP
12 12 10 8
12
120V Power Line
10 8 8
150' 200'
for copper conductors
only. Always follow
local and national
electrical codes
Remove all construction debris from bath. Tile grout can be removed with a wooden popsicle stick or tongue depressor. Do not use wire brushes or any other metal implement on bath surface.
Post installation clean-up generally can be completed using warm water and liquid dishwashing detergent. Stubborn dirt or stains may be removed using granular Spic and Span® mixed with water.
Painter's naphtha can be used to remove excess adhesives and/or wet oil-base paint.
HARSH CHEMICALS SHOULD NEVER BE USED ON ACRYLIC SURFACES.
Abrasive cleaners must not be used since they will scratch and dull the surface. Dulled areas can be restored by rubbing with a white automotive-type polishing compound and waxing with a liquid wax.
752294-100 Rev. K
(4)
SPIC AND SPAN® IS A REGISTERED TRADEMARK OF PROCTER & GAMBLE
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