American Standard 2650, 2660, 2454 User Manual

Page 1
INSTALLATION
For These Two-Piece Toilets:
INSTRUCTIONS
Ellisse 2184 Heritage 2176 Baby Devoro 2315
Deco 2059 Cadet III 13L 2650/2660 Sonoma 2454
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE:
Pictures may not exactly define contour of china and components.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Tape Measure Hacksaw Wax Ring/Gasket Flexible Supply Tube Closet Bolts Carpenters Level
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
NOTE:
FINISHED WALL
Mounting surface must be clean and level before new toilet is installed!
ROUGHING-IN DIMENSIONS:
NOTE:
Distance from wall to closet flange centerline must
be as listed below:
For 4110 Tanks: A = 10" (254mm) For 4114 Tanks: A = 14" (356mm) For all other Tanks: A = 12" (305mm)
If replacing valve, first shut off main water supply!
32
CLOSET FLANGE
4
SEALANT
WAX RING
SUPPLY
AS
REQ'D.
FINISHED
FLANGE
FLOOR
must
CLOSET
BOLT
face up!
NUT
TAPERED WASHER
A
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange
so bolts project through mounting holes.
b. Loosely install retainer washers and nuts. Side of washers
marked "THIS SIDE UP"
CLOSET BOLTS
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
6a5
CLOSET FLANGE
A
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
SAVE FOR FUTURE USE
INSTALL TOILET
Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
CAUTION:
Product names listed herein are trademarks of American Standard Inc. © American Standard Inc. 2000
Saniwares
730513-100 REV. D
Page 2
6b
INSTALL BOLTS AND CAPS
BOLT CAP
Ellisse 2184
CLOSET
BOLT
Baby Devoro 2315 Deco 2059 Cadet III 13L 2650/2660 Sonoma 2454
WASHER
a. Install caps on washers. (If necessary, cut bolt height
to size before installing caps.)
b. Smooth off the bead of sealant around base. Remove
excess sealant.
NUT
7a 7b
For Tanks/Bowls using Speed Connect System (Tank mounting bolts pre-installed).
TANK MTG. BOLTS PRE­INSTALLED
WASHER
NUT
RUBBER GASKET
For all other Tanks/Bowls
TANK MTG.
BOLTS
WASHER
NUT
RUBBER WASHER
RUBBER GASKET
COVER MTG. CLIP
COVER
HERITAGE 2176
INSTALL TANK
a. Install large rubber gasket over
threaded outlet on bottom of tank and lower tank onto bowl so that
CLOSET
BOLT
tapered end of gasket fits evenly into bowl water inlet opening, and tank mounting bolts go through mounting holes. Secure with metal washers and nuts.
b. With tank parallel to wall, alternately
tighten nuts until tank is snugged
WASHER
NUT
a. Press covers over mounting clips. (If necessary,
cut bolt height to size before installing covers.)
b. Smooth off the bead of sealant around base.
Remove excess sealant.
8
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
9a 9b
Before continuing, determine the type of water supply connecation you have from
down evenly against bowl surface.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
the chart below and use the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL/COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
METAL SPIRAL
TUBING
WATER SHUT-OFF
EXISTING CONE WASHER
COUPLING NUT
VINYL/BRAIDED
CONNECTOR
WATER SHUT-OFF
LOCK NUTLOCK NUT LOCK NUT LOCK NUT COUPLING
NUT
INSTALL TANK
a. Install large rubber gasket over
threaded outlet on bottom of tank and lower tank onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening.
b. Insert tank mounting bolts and
rubber washers from inside tank, through mounting holes, and secure with metal washers and nuts.
c. With tank parallel to wall, alternately
tighten nuts until tank is snugged down evenly against bowl surface.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
Use existing coupling nut and washer.
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
Captive cone washers already included. No additional washers needed.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.
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With correct washers in place (see Step 9a), tighten COUPLING NUT 1/4 turn beyond hand tight. DO NOT OVERTIGHTEN.
730513-100 REV. D
Page 3
10
TOP
ARM
NIPPLE
REFILL TUBE
ADJUSTMENTS
a. Adjust water level. Water level
should be adjusted to level indicated on tank by adjusting float
CRITICAL LEVEL
MARK ("C.L.")
MUST BE
1" ABOVE
OVERFLOW PIPE
FILL
VALVE
WATER LEVEL ADJUSTMENT
CLIP
VALVE
BODY
LOCK NUT
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
FLOAT
CUP
TANK LEVER
LINK
ADJUSTABLE HEIGHT
FLAPPER
SHANK WASHER
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 9)
"S" CLIP
FLUSH VALVE
Diagram 1
Fig. 10A
cup. See Step 11 for water level adjustment method.
b. If bowl fails to siphon, an adjustment
may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 10A) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.
11
REPAIR PARTS
Repair parts are determined by toi let tank number whic h c an be found mar ked in side ta nk. NOTE: " XXX" represents co lor or tri m finish optio ns. Specif y when orde r i n g
Turn on water supply. Adjust water to desired level by squeezing water level adjustment clip and moving FLOAT CUP up or down along stainless steel link.
CARE AND CLEANING
12
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
WARNING: Do not use in-
!
tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage.
American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).
PART NO. DESCRIPTION 047242-XXX0A TRIP LEVER 730283-XXX0A TRIP LEVER 730288-002.XXX TRIP LEVER (CHROME) 730288-099.XXX TRIP LEVER (POLISHED BRASS) 730288-094.XXX TRIP LEVER (GOLD) 047192-XXX0A TRIP LEVER 738172-XXX0A RIGHT HAND TRIP LEVER 034783-XXX0A BOLT CAP K IT (INCL TWO COVER S AND WASHERS) 047227-XXX0A BOLT CAP K IT (INCL TWO COVER S AND WASHERS) 738565-407.0070A FLUIDMASTER 400A VALVE 738565-406.0070A FLUIDMASTER 400A VALVE 738565-405.0070A FLUIDMASTER 400A VALVE 738565-404.0070A FLUIDMASTER 400A VALVE 738565-400.0070A FLUIDMASTER 400A VALVE 738181-0070A FLUSH VALVE ASSEMBLY 738605-0070A FLUSH VALVE ASSEMBLY 738461-0070A FLUSH VALVE ASSEMBLY 738603-0070A FLUSH VALVE ASSEMBLY 738484-0070A FLUSH VALVE ASSEMBLY 730512-0070A COUPLING KIT, BOWL TO TANK K IT 232 730519-0070A COUPLING KIT, BOWL TO TANK K IT 233 730505-0070A COUPLING KIT, BOWL TO TANK K IT 230 738258-0070A FLAPPER ASSEMBLY 738600-0070A FLAPPER ASSEMBLY 738392-0070A FLAPPER ASSEMBLY 738599-0070A FLAPPER ASSEMBLY 738397-0070A 738565-408.0070A 738676-0070A 738646-0070A 047188-0070A
FLAPPER ASSEMBLY FLUIDMASTER 400A VALVE FLUSH VALVE ASSEMBLY FLAPPER ASSEMBLY COUPLING KIT, BOWL TO TANK KIT 184
4074 Heritage
4075 Ellisse
4126 Deco
4650 Cadet 13L
X
X
X X X
XXX X XXXXX
X
X
X
X
X
X
X
X
X
XXX
X
X
X
X
X
4110 Baby Devor o
4392 Sonoma
X
X
X
X
X X X X
730513-100 REV. D
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Page 4
13
TROUBLESHOOTING
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 13.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
LIFT ARM
FIRST
LIFT ARM
FIRST
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned with tank ball or flapper (replace with a new flapper).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for
IMPORTANT: Always clear sand and rust from system.
Make sure water supply is off. Remove valve TOP by lifting arm and rotating top and arm 1/8 turn counterclockwise, pressing down slightly on cap.
• While holding a container over the uncapped VALVE to prevent splashing, turn water supply on and off a few times. Leave water supply off.
Replace TOP by engaging lugs and rotating 1/8 turn clockwise. MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION. VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION.
some time, Fluidmaster Model 242 Replacement Seal may be needed.
Go to our website at www.fluidmaster.com for more solutions to toilet problems.
For troubleshooting information please contact:
30800 Rancho Viejo Road
GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year. Units returned to Fluidmaster will be replaced without charge.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Does not flush a. Water supply valve closed. a. Open valve and allow water to fill tank.
b. Supply line blocked. b. Shut off water supply, disconnect supply line, and inspect
c. Flush valve chain too loose or disconnected. c. Readjust chain length as required. d. Sand or debris lodged in water control. d. Shut off water supply. Remove cap and clean per Step 13.
Poor or sluggish flush a. Bowl water level too low. a. Check that refill tube is connected to water control and
b. Supply valve partly closed. b. Open supply valve fully. Be sure that proper supply tube size is used. c. Partially clogged trapway and/or drain pipe and/or vent. c. Remove obstruction. Consult a plumber if necessary. d. Supply pressure too low. d. Normal supply pressure must be at least 20 psi.
Toilet leaks a. Poor supply line connection. a. Review Step 9 of installation procedure.
b. Poor bowl to tank/floor connection. b. Review Step 4 through 7 of installation procedure.
Toilet does not shut off a. Flush valve chain too tight, holding flush valve open. a. Readjust chain length as needed. Review step 10.
b. Flush valve seat and/or flapper worn or deformed. b. Replace flapper/flush valve assembly, as needed.
c. Sand or debris lodged in water control. c. Shut off water supply. Remove cap and clean per Step 13.
all gaskets and washers. Reassemble. Also, see Fluidmaster maintenance (see step 13).
inserted into tank overflow without being kinked or damaged.
San Juan Capistrano, CA 92675 (949) 728-2000 (800) 631-2011
www.fluidmaster.com
© 2001 Fluidmaster, Inc. ® Registered trademark of Fluidmaster, Inc.
AMERICAN-STANDARD ONE-YEAR LIMITED WARRANTY
If inspection of this American-Standard plumbing product, within one year after its initial purchase, confirms that it is defective in materials or workmanship, American-Standard
will repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building
or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American-Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American­Standard.
American-Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall American-
Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to
you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:
In the United States:
American Standard Inc.,
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
For residents of the United States, warranty information may also be
obtained by calling the following toll free number: (800) 442-1902
730513-100 REV. D
In Canada:
American-Standard,
2480 Stanfield Rd.,
Mississauga, Ontario
Canada L4Y 1S2
Toll Free: (800) 387-0369
- 4 -
In Mexico:
Customer Service Manager
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
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