American Standard 2586, 2018, 2793, 3186, 2414 User Manual

...
INSTALLATION INSTRUCTIONS CARE AND MAINTENANCE
Champion®4 2-piece Toilets
Models - 2002, 2018, 2023, 2414, 2585, 2792, 2586, 2793, 3186, 3404
Doral Classic™ Champion®4 2-piece Toilets Models - 2058, 2074, 2076, 2473
Doral™ Champion®4 2-piece Toilets Models - 2367, 2368, 2369, 2443
Oakmont™ Champion®4 2-piece Toilets Models - 2625, 2627, 2738
Townsend™ Champion®4 2-piece Toilets Models - 2733, 2735
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
!
NOTE: Pictures may not exactly define contour of china and components.
NOTE: BACK-TO-BACK INSTALLATION
Depending upon your plumbing and venting conditions, the flow
from the Champion in a back-to-back installation may create a vacuum on the system and draw water from the opposing bowl. The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible. The code does approve a directional "Y" style fitting with proper venting to direct the water downward and away from the other toilet.
Recommended fitting type for back-to-back installations.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Hacksaw Wax Ring/Gasket Flexible Supply Tube 1/2" Deep Well Nut Driver or Closet Bolts Tape Measure Carpenters Level Deep Well Socket Wrench
1
REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!
SAVE FOR FUTURE USE
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2010
730529-100 Rev. T
NOTE: DRAWINGS ARE FOR DIMENSIONAL PURPOSES ONLY. THEY ARE NOT EXACT REPRESENTATIONS.
2
ROUGHING-IN DIMENSIONS: Right Height™ Elongated Two Piece Toilet
FINISHED WALL
Right Height
19mm ± 6mm
")
(1 ± 1/4
772mm
(30-3/8
A
")
721mm
*
(28-3/8
")
470mm
(18-1/2
")
419mm
*
")
(16-1/2
Round Front Two Piece Toilet
356mm
D
")
(14
ROUGHING-IN DIMENSIONS: Normal Height Elongated Two Piece Toilet
FINISHED WALL
Normal Height Round Front Two Piece Toilet
19mm ± 6mm (1 ± 1/4
721mm
*
(28-3/8
772mm
(30-3/8
")
")
")
A
470mm
(18-1/2
")
419mm
*
")
(16-1/2
D
356mm
(14
")
E
ROUND FRONT
*
MODELS
")
83mm
(3-1/4
305mm
(12
SUPPLY
AS
419mm
(16-1/2
16mm
")
(5/8
B
")
C
FINISHED FLOOR
REQ'D
")
254mm
")
(10
152mm
")
(6
F
E
")
83mm
(3-1/4
16mm
(5/8
")
305mm
(12
B
")
C
387mm
(15-1/4
FINISHED FLOOR
")
SUPPLY
AS
REQ'D
254mm
(10
152mm
")
(6
")
F
DIMENSIONS
MODEL
2002, 2414, 2586, 235mm (9-1/4) 264mm (10-3/8) 362mm (14-1/4) 464mm (18-1/4) 825mm (32-1/2) 254mm (10)
2793, 3186, 3404 2018, 2023, 2585, 2792 235mm (9-1/4) 264mm (10-3/8) 362mm (14-1/4) 464mm (18-1/4) 797mm (31-3/8) 254mm (10)
2058 216mm (8-1/2) 264mm (10-3/8) 362mm (14-1/4) 479mm (18-7/8) 873mm (34-3/8) 254mm (10) 2074, 2076 216mm (8-1/2) 264mm (10-3/8) 362mm (14-1/4) 479mm (18-7/8) 851mm (33-1/2) 254mm (10) 2367 216mm (8-1/2) 264mm (10-3/8) 362mm (14-1/4) 492mm (19-3/8) 872mm (34-5/16) 254mm (10) 2368, 2369 216mm (8-1/2) 264mm (10-3/8) 362mm (14-1/4) 492mm (19-3/8) 844mm (33-1/4) 254mm (10) 2625, 2627 216mm (8-1/2) 273mm (10-3/4) 381mm (15) 492mm (19-3/8) 844mm (33-1/4) 286mm (11-1/4) 2738 216mm (8-1/2) 275mm (10-13/16) 384mm (15-1/8) 492mm (19-3/8) 872mm (34-5/16) 295mm (11-5/8) 2733, 2735 216mm (8-1/2) 267mm (10-1/2) 379mm (14-7/8) 479mm (18-7/8) 873mm (34-3/8) 284mm (11-3/16)
3
ABCDE F
4
CLOSET FLANGE
A
CLOSET BOLTS
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
5
MANIFOLD INSIDE WATERWAY – DO NOT REMOVE
FLANGE
CLOSET
BOLT
NUT
TAPERED WASHER
SEALANT
WAX RING
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange, with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes. b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!
- 2 -
730529-100 Rev. T
6
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
BOLT CAP
CLOSET FLANGE
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers. (If necessary, cut bolt height to size before installing caps.) c. Smooth off the bead of sealant around base. Remove excess sealant.
CAUTION:
WASHER
NUT
CLOSET BOLT
7
INSTALL TANK
RUBBER
TANK MTG. BOLTS PRE­INSTALLED
MTG.
RIBS
WASHER/NUT
DEEP
SOCKET
TOOL
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
8
GASKET
SCREWDRIVER
Recommended tool: Deep socket tool included in tank kit.
a. Install large rubber gasket over threaded outlet on bottom of tank and
lower tank onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening, and tank mounting bolts go through mounting holes. Secure with metal washer/nuts. Use the included deep socket tool to help get nuts started on bolts.
b. With tank parallel to wall, alternately tighten hex nuts keeping tank
even and level until tank contacts both front and rear bowl mounting ribs. Do not tighten any further.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS MORE THAN REQUIRED FOR A SNUG FIT! DO NOT SPIN BOLTS INSIDE TANK WITH A SCREWDRIVER
WASHER/NUT
DEEP SOCKET TOOL
SCREWDRIVER
Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts
9a
required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL/COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
METAL SPIRAL
TUBING
WATER SHUT-OFF
EXISTING CONE WASHER
COUPLING NUT
VINYL/BRAIDED
CONNECTOR
LOCK NUTLOCK NUT LOCK NUT LOCK NUT
COUPLING NUT
WATER SHUT-OFF
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
!
WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply
Use existing coupling nut and washer.
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
Captive cone washers already included. No additional washers needed.
could result in breakage and potential flooding.
connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve.
Warranty is void if any type of sealant is used on the water supply connection.
- 3 -
730529-100 Rev. T
FLOAT
CUP
ARM
NIPPLE
WATER LEVEL ADJUSTMENT
ROD
ADJUSTABLE HEIGHT
REFILL TUBE
TANK LEVER
Fig. 10A
109b
CRITICAL LEVEL
MARK ("C.L.")
MUST BE 1" ABOVE
OVERFLOW PIPE
FILL
VALVE
VALVE
BODY
SHANK WASHER
TOP
11
With correct washers in place (see Step 9a), tighten COUPLING NUT 1/4 turn beyond hand tight.
DO NOT OVERTIGHTEN.
Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 9)
Diagram 1
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
ADJUSTMENTS
LOCK NUT
a. Adjust water level. Water level should be adjusted to level indicated in tank by adjusting float cup. See Step 11 for water level adjustment method.
IMPORTANT:
b. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 10A)
and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.
12
CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth.
!
WARNING: Do not use in-tank cleaners. These products
can seriously damage fittings in the tank. This damage can cause leakage and property damage.
American Standard shall not be responsible or liable for any damage caused by the use of in-tank cleaners.
TROUBLE SHOOTING FLUSH VALVE
13
13a
SEAL REPLACEMENT:
1. Turn off water supply and flush toilet to empty tank.
2. Disconnect chain from trip lever by removing hair pin cotter and clevis pin.
3. Parially lift and support piston bottom with one hand.
4. Remove thumbscrew by turning counter-clockwise.
5. Remove piston top and gasket.
6. Replace gasket with new gasket.
7. Reverse procedure, turn thumbscrew until 2 clicks are felt.
HAIR PIN
COTTER
THUMBSCREW
PISTON TOP
GASKET
PISTON BOTTOM
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.
- 4 -
REFILL TUBE REPLACEMENT:
Locate bottom portion of hose clip to vent tube at location as shown.
730529-100 Rev. T
14
LIFT ARM
FIRST
IMPORTANT: Always clear sand and rust from system.
Make sure water supply is off. Remove valve TOP by lifting arm and rotating top and arm 1/8 turn counterclockwise, pressing down slightly on cap.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc.
• While holding a container over the uncapped VALVE to prevent splashing, turn water supply on and off a few times. Leave water supply off.
Replace TOP by engaging lugs and rotating 1/8 turn clockwise. MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION. VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION.
TROUBLESHOOTING
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 14.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are
wasting water because:
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned.
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster
Model 242 Replacement Seal may be needed.
Go to our website at www.fluidmaster.com for more solutions to toilet problems.
For troubleshooting information please contact:
30800 Rancho Viejo Road San Juan Capistrano, CA 92675 (949) 728-2000 (800) 631-2011
www.fluidmaster.com
© 2001 Fluidmaster, Inc. ® Registered trademark of Fluidmaster, Inc.
REPAIR PARTS LIST
Repair parts are determined by toilet tank number which can be found marked inside tank.
NOTE: "XXX" represents color or trim finish options. Specify when ordering.
PART NO.
738995-XXX0A 738997-XXX0A 738835-XXX0A 738837-XXX0A 034783-XXX0A 738565-424-0070A 7301111-0070A
3174.002-0070A 738985-0070A 738570-1010A 738756-0070A 735128-400-XXX 735117-400-XXX 735113-400-XXX 072989-0070A
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Does not flush
Poor or sluggish flush
Toilet leaks
Toilet does not shut off
a. Water supply valve closed. b. Supply line blocked.
c. Flush valve chain too loose or disconnected. d. Sand or debris lodged in water control.
a. Bowl water level too low.
b. Supply valve partly closed.
c. Partially clogged trapway and/or drain pipe and/or vent. d. Supply pressure too low. e. Flush valve chain too tight, holding flush valve open.
a. Poor supply line connection. b. Poor bowl to tank/floor connection.
a. Flush valve seal leaking or deformed.
b. Sand or debris lodged in water control.
DESCRIPTION
Champion®4 LH Trip Lever
®
Champion Champion Champion
4 RH Trip Lever
®
4 LH Trip Lever
®
4 LH Trip Lever
Bolt Cap Kit (Incl. 2 Covers & Washers)
®
Champion Champion Champion Champion Champion Champion Champion Champion Champion
4 Fluidmaster 400a Valve
®
4 Flush Valve Seal Kit
®
4 Flush Valve Assembly
®
4 Clevis Pin Assembly
®
4 PVC Refill Tube
®
4 Tank To Bowl Coupling Kit #241
®
4 Tank Cover
®
4 Tank Cover
®
4 Tank Cover
Clip for Refill Tube
TROUBLESHOOTING GUIDE
a. Open valve and allow water to fill tank. b. Shut off water supply, disconnect supply line and inspect all gaskets and washers. Reassemble. Also, see Fluidmaster maintenance. (see Step 14) c. Readjust chain length as required. d. Shut off water supply. Remove cap and clean as per Step 14.
a. Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged. (see Step 13a) b. Open supply valve fully. Be sure that proper supply tube size is used. c. Remove obstruction. Consult a plumber if necessary. d. Normal supply pressure must be at least 20 psi. e. Readjust chain length as needed. Review Step 10.
a. Review Step 9 of installation procedure. b. Review Step 4 through 7 of installation procedure.
a. Clean debris from seal surface. Replace flush valve seal as needed. (see Step 13) b. Shut off water supply. Remove cap and clean as per Step 14.
With
4266 Tank
735128 Cover
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
With
4266 RH Tank
With
4272 Tank
735128 Cover
✔ ✔ ✔ ✔ ✔ ✔ ✔
With
4281 Tank
735117 Cover
735113 Cover
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔
- 5 -
730529-100 Rev. T
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