American Standard 2568, 2907 User Manual

INSTALLATION INSTRUCTIONS
ANTIQUITY CADET® 3 - 1.6 GPF ONE-PIECE TOILET, MODEL 2907 COMPACT CADET® 3 - 1.6 GPF ONE-PIECE TOILET COMPACT CADET® 3 FloWise™ - 1.28 GPF ONE-PIECE TOILET
Model 2568 – Compact Elongated Right Height™ with Seat
Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
!
NOTE: Pictures may not exactly define contour of china and components.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Tape Measure Hacksaw Wax Ring/Gasket Flexible Supply Tube Closet Bolts Carpenters Level
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!
ROUGHING-IN DIMENSIONS NOTE: Distance from wall to closet flange centerline must be as listed below:
2
79mm
(3-1/8)
FINISHED WALL
16 ± 6mm (5/8 ± 1/4)
159mm
(6-1/4)
267mm
(10-1/2)
305mm
(12)
724mm (28-1/2)
C/L OF SEAT POST HOLES 140mm (5-1/2) CENTERS
422mm (16-5/8)
419mm (16-1/2)
292mm (11-1/2)
C/L OF OUTLET
12.7mm
83mm
3
(1/2")
(3-1/4")
FINISHED WALL
225mm (8-7/8")
235mm
(9-1/4)
305mm
(12")
737mm
(29")
C/L OF SEAT POST HOLES 140mm (5-1/2) CENTERS
462mm
(18-3/16)
419mm (16-1/2)
360mm
(14-3/16)
C/L OF OUTLET
CLOSET FLANGE
127mm
(5")
C/L OF SUPPLY
AS REQUIRED
457mm
(18")
C/L
276mm (10-7/8)
714mm
(28-1/8")
FINISHED FLOOR
4
A
CLOSET BOLTS
COMPACT CADET 3ANTIQUITY CADET 3
381mm
(15)
724mm (28-1/2)
FINISHED FLOOR
140mm
*
(5-1/2)
SUPPLY
AS
REQ'D
241mm
(9-1/2)
394mm (15-1/2)
SAVE FOR FUTURE USE
WAX RING
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2009
SEALANT
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
7301270-100 Rev. D
5
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes.
b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!
NUT
INSTALL TOILET
6
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers. (If necessary, cut bolt height to size before installing caps.)
c. Smooth off the bead of sealant around base. Remove excess sealant.
WASHER
BOLT
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
7
T
H
P
I
S
U
S
E
I
D
FLANGE
8a
Before continuing, determine the type of water supply connecation you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL/COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
METAL SPIRAL
TUBING
WATER SHUT-OFF
EXISTING CONE WASHER
COUPLING NUT
VINYL/BRAIDED
CONNECTOR
BOLT CAP
LOCK NUTLOCK NUT LOCK NUT LOCK NUT
COUPLING NUT
WATER SHUT-OFF
BOLTS
8b
CLOSET FLANGE
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
Use existing coupling nut and washer.
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
Captive cone washers already included. No additional washers needed.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.
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With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight. DO NOT OVERTIGHTEN.
7301270-100 Rev. D
9 10
TOP
ARM
NIPPLE
REFILL TUBE
ADJUSTMENTS
a. Adjust water level. Water level
CRITICAL LEVEL
MARK ("C.L.")
MUST BE 1" ABOVE
OVERFLOW PIPE
FLOAT
CUP
TANK LEVER
"S" CLIP
Fig. 9A
should be adjusted to level indicated on tank by adjusting float cup.
See Step 10 for water level adjustment method.
11
CARE AND CLEANING
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
!
WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the
tank. This damage can cause leakage and property damage.
American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).
FLUIDMASTER
WATER CONTROL
FILL
VALVE
VALVE
BODY
ADJUSTABLE HEIGHT
LOCK NUT
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
WATER LEVEL ADJUSTMENT
ROD
FLAPPER
SHANK WASHER
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 9)
FLUSH VALVE
Diagram 1
FLUSH VALVE
b. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9A) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.
Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.
SEAT AND COVER
(INCLUDES MTG. KIT)
TRIP
LEVER
BOLT CAPS
TANK COVER
FLAPPER
ASSEMBLY
SEAT POST
MTG. KIT
COMPACT CADET® 3 ONE PIECE REPAIR PARTS LIST
Repair parts are determined by toilet tank number wich can be found marked inside tank.
NOTE: "XXX" represents color options. Specify when ordering.
DESCRIPTIONCOMPONENT
735125-XXX0A 735139-XXX0A
5332.016.XXX
5357.016.XXX 034783-XXX0A 738903-XXX0A 7381084-XXX0A
738919.XXX0A 738565-409.0070A 738565-440.0070A 738942-1000A 738942-1030A 738920-0070A 738942-1020A 7381043-4000A
Tank Cover Tank Cover Seat - Elongated Seat - Elongated Bolt Cap Kit Trip Lever - Left Hand Trip Lever - Left Hand Trip Lever - Right Hand Inlet Valve Inlet Valve Flush Valve - 1.6 GPF Flush Valve - 1.6 GPF Flapper Assembly - 1.6 GPF Flush Valve - 1.28 GPF Flapper Assembly - 1.28 GPF
2568 2907
1.6
1.28
GPF
GPF
√ √
1.6
GPF
√ √
√ √
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7301270-100 Rev. D
12
LEVER LE
BRAS EN PREMIER
IMPORTANT: Always clear sand and rust from system.
Make sure water supply is off. Remove valve TOP by lifting arm and rotating top and arm 1/8 turn counterclockwise, pressing down slightly on cap.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc.
• While holding a container over the uncapped VALVE to prevent splashing, turn water supply on and off a few times. Leave water supply off.
Replace TOP by engaging lugs and rotating 1/8 turn clockwise. MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION. VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION.
TROUBLESHOOTING
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 12.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned with tank ball or flapper (replace with a new flapper).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster Model 242 Replacement Seal may be
needed.
Go to our website at www.fluidmaster.com for more solutions to toilet problems.
For troubleshooting information please contact:
30800 Rancho Viejo Road San Juan Capistrano, CA 92675 (949) 728-2000 (800) 631-2011
www.fluidmaster.com
© 2001 Fluidmaster, Inc. ® Registered trademark of Fluidmaster, Inc.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Does not flush a. Water supply valve closed. a. Open valve and allow water to fill tank. b. Supply line blocked. b. Shut off water supply, disconnect supply line, and inspect all gaskets and washers. Reassemble. Also, see Fluidmaster maintenance (see step 12). c. Flush valve chain too loose or disconnected. c. Readjust chain length as required. d. Sand or debris lodged in water control. d. Shut off water supply. Remove cap and clean per Step 12.
Poor or sluggish flush a. Bowl water level too low. a. Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged. b. Supply valve partly closed. b. Open supply valve fully. Be sure that proper supply tube size is used. c. Partially clogged trapway and/or drain pipe and/or vent. c. Remove obstruction. Consult a plumber if necessary. d. Supply pressure too low. d. Normal supply pressure must be at least 20 psi.
Toilet leaks a. Poor supply line connection. a. Review Step 8 of installation procedure. b. Poor bowl to tank/floor connection. b. Review Step 4 through 6 of installation procedure.
Toilet does not shut off a. Flush valve chain too tight, holding flush valve open. a. Readjust chain length as needed. Review step 9. b. Flush valve seat and/or flapper worn or deformed. b. Replace flapper/flush valve assembly, as needed. c. Sand or debris lodged in water control. c. Shut off water supply. Remove cap and clean per Step 12.
In the United States:
American Standard Brands
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
In Canada:
AS Canada ULC
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2
In Mexico:
Customer Service Manager
AS Maquila, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico For residents of the United States, warranty information may also be obtained by calling
the following toll free number: (800) 442-1902
Toll Free: (800) 387-0369
www.americanstandard.com.mx
www.americanstandard.ca
www.americanstandard-us.com
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7301270-100 Rev. D
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