American Standard 2455, 2457, 2492, 2490, 2791 User Manual

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INSTALLATION INSTRUCTIONS CARE AND MAINTENANCE
Tropic Cadet®3 2-piece Round Front,
Elongated, Right Height Models 2455 / 2457 / 2459 / 2791
Toilets
Triumph Cadet Elongated, Right Height
®
3 2-piece Round Front,
Toilets
Models 2490 / 2491 / 2492
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
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CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE: Pictures may not exactly define contour of china and components.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Tape Measure Hacksaw Wax Ring/Gasket Flexible Supply Tube Closet Bolts Carpenters Level
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!
ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline must be as listed below:
FINISHED WALL
For 4007 Tanks: 12" (305mm)
32
CLOSET FLANGE
A
SUPPLY
AS
REQ'D.
12"
(305mm)
SEALANT
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
FINISHED FLOOR
WAX RING
CLOSET BOLTS
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
54
NUT
TAPERED WASHER
CLOSET
BOLT
FLANGE
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes. b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!
SAVE FOR FUTURE USE
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2011
7301102-100 Rev. K
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6
7
For Tanks/Bowls using Speed Connect System (Tank mounting bolts pre-installed).
BOLT CAP
CLOSET FLANGE
WASHER
NUT
CLOSET BOLT
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers. (If necessary, cut bolt height to size before installing caps.)
c. Smooth off the bead of sealant around base. Remove excess sealant.
TANK MTG. BOLTS PRE­INSTALLED
WASHER/
NUT
COMBO
RUBBER GASKET
INSTALL TANK
a. Install large rubber gasket over threaded outlet on bottom of tank and lower tank onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening, and tank mounting bolts go through mounting holes. Secure with metal washer/nut combo.
b. With tank parallel to wall, alternately tighten nuts until tank is snugged down evenly against bowl surface.
USE INCLUDED TOOL, NUT DRIVER, OR DEEP SOCKET RACHET.
*
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CAUTION:
DO NOT OVERTIGHTEN NUTS MORE
THAN REQUIRED FOR A SNUG FIT!
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
8
9a
Before continuing, determine the type of water supply connecation you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL / COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
Use existing coupling nut and washer.
METAL SPIRAL
TUBING
WATER SHUT-OFF
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
EXISTING CONE WASHER
COUPLING NUT
VINYL / BRAIDED
CONNECTOR
Captive cone washers already included. No additional washers needed.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.
LOCK NUTLOCK NUT LOCK NUT LOCK NUT
COUPLING NUT
WATER SHUT-OFF
9b
With correct washers in place (see Step 9a), tighten COUPLING NUT 1/4 turn beyond hand tight.
DO NOT OVERTIGHTEN.
WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply connection to this tank. If the connection
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leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve.
Warranty is void if any type of sealant is used on the water supply connection.
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7301102-100 Rev. K
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10 11
ADJUSTMENTS
a. Adjust water level. Water level should be adjusted to level indicated on tank by adjusting float cup.
See Step 11 for water level adjustment method
b. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.
CRITICAL LEVEL
MARK ("C.L.")
MUST BE 1" ABOVE
OVERFLOW PIPE
FILL
VALVE
VALVE BODY
ADJUSTABLE HEIGHT
LOCK NUT
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
12
CARE AND CLEANING
TOP
FLOAT
CUP
ARM
REFILL
NIPPLE
TUBE
TANK LEVER
WATER LEVEL ADJUSTMENT
ROD
FLAPPER
SHANK WASHER
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 9)
FLUSH VALVE
Diagram 1
Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
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WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the
tank. This damage can cause leakage and property damage.
American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).
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TROUBLESHOOTING
30800 Rancho Viejo Road
San Juan Capistrano, CA 92675
(949) 728-2000 (800) 631-2011
www.fluidmaster.com
© 2001 Fluidmaster, Inc. ® Registered trademark of Fluidmaster, Inc.
LIFT ARM
FIRST
IMPORTANT: Always clear sand and rust from system.
• Make sure water supply is off. Remove valve TOP by lifting arm and rotating top and arm 1/8 turn counterclockwise, pressing down slightly on cap.
• While holding a container over the uncapped VALVE to prevent splashing, turn water supply on and off a few times. Leave water supply off.
Replace TOP by engaging lugs and rotating 1/8 turn clockwise. MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION. VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc.
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 13.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned with tank ball or flapper (replace with a new flapper).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster Model 242 Replacement Seal may be needed.
Go to our website at www.fluidmaster.com for more solutions to toilet problems.
For troubleshooting information please contact:
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7301102-100 Rev. K
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REPAIR PARTS LIST
Repair parts are determined by toilet tank number which can be found marked inside tank.
NOTE: "XXX" represents color or trim finish options. Specify when ordering.
TANK NUMBER
PART NO. DESCRIPTION
738938-XXX0A
034783-XXX0A
7381125-400.0070A
7381146-401.0070A
7381193-201.0070A
7301021-0070A
738570-100.0070A
735127-400.XXX
735124-400.XXX
7381146-405.0070A
7381146-406.0070A
7381146-402.0070A
7381148-200.0070A
7381162-200.0070A
7381193-203.0070A
TRIP LEVER - STANDARD LEFT HAND
BOLT CAP KIT
FLUIDMASTER 400A VALVE
FLUSHVALVE ASSEMBLY 3 INCH (INCLUDES FLAPPER)
FLAPPER ASSEMBLY 3 INCH
TANK COUPLING KIT #253
REFILL TUBE
TANK COVER
TANK COVER
FLUSHVALVE ASSEMBLY HET - 3 INCH (INCLUDES FLAPPER)
FLUSHVALVE ASSEMBLY HET - 3 INCH (INCLUDES FLAPPER)
FLUSHVALVE ASSEMBLY 3 INCH (INCLUDES FLAPPER)
EZ INSTALL BOLT CAP KIT
EZ INSTALL TANK COUPLING KIT
FLAPPER ASSEMBLY 3 INCH
TROUBLESHOOTING GUIDE
4007.516
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Does not flush
a. Water supply valve closed.
a. Open valve and allow water to fill tank.
4007.500
4007.016
4007.100
4007.428
4007.101
4007.151
4007.458
4007.128
Poor or sluggish flush
Toilet leaks
Toilet does not shut off
For residents of the United States, warranty information may also be obtained by calling
the following toll free number: (800) 442-1902
b. Supply line blocked.
c. Flush valve chain too loose or disconnected.
d. Sand or debris lodged in water control.
a. Bowl water level too low.
b. Supply valve partly closed.
c. Partially clogged trapway and/or drain pipe and/or vent.
d. Supply pressure too low.
a. Poor supply line connection.
b. Poor bowl to tank/floor connection.
a. Flush valve chain too tight, holding flush valve open.
b. Flush valve seat and/or flapper worn or deformed.
c. Sand or debris lodged in water control.
In the United States:
American Standard Brands
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of Consumer Affairs
www.americanstandard-us.com
b. Shut off water supply, disconnect supply line and inspect all gaskets and washers. Reassemble. Also, see Fluidmaster maintenance. (see Step 13)
c. Readjust chain length as required.
d. Shut off water supply. Remove cap and clean as per Step 13.
a. Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged.
b. Open supply valve fully. Be sure that proper supply tube size is used.
c. Remove obstruction. Consult a plumber if necessary.
d. Normal supply pressure must be at least 20 psi.
a. Review Step 9 of installation procedure.
b. Review Step 4 through 7 of installation procedure.
a. Readjust chain length as needed. Review Step 10.
b. Shut off water supply. Replace flush valve.
c. Shut off water supply. Remove cap and clean per Step 13.
In Canada:
AS Canada ULC
5900 Avebury Rd.
Mississauga, Ontario
Canada L5R 3M3
Toll Free: (800) 387-0369
www.americanstandard.ca
In Mexico:
Customer Service Manager
AS Maquila, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
www.americanstandard.com.mx
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7301102-100 Rev. K
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