American Standard 2097.012 User Manual

INSTALLATION INSTRUCTIONS
NEW SAVONA 1.6 GPF ONE-PIECE TOILET
Model 2097.012
Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
!
NOTE: Pictures may not exactly define contour of china and components.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife Regular Screwdriver Adjustable Wrench Sealant Tape Measure Hacksaw Wax Ring/Gasket Flexible Supply Tube Closet Bolts Carpenters Level
1 REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!
2
ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline must be as listed below:
79mm
(7-1/8)
FINISHED WALL
23mm
(7/8)
176mm
(7)
736mm
(29)
C/L OF SEAT POST HOLES 140mm (5-1/2) CTR'S.
473mm (18-1/2)
413mm
(16-1/4)
355mm
(14)
C/L
388mm
(15-5/16)
767mm (30-1/4)
3
CLOSET FLANGE
A
CLOSET BOLTS
FINISHED FLOOR
C/L OF SUPPLY AS REQUIRED
(5-1/2)
140mm
203mm
305mm
(12)
13mm
(1/2)
(8)
343mm (13-1/2)
4
WAX RING
SEALANT
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2009
305mm
(12)
384mm
(15)
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.
5
NUT
WASHER
BOLT
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes. b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!
T
H
P
I
S
U
S
E
I
D
FLANGE
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SAVE FOR FUTURE USE
6
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
CAUTION: DO NOT OVERTIGHTEN NUTS OR BASE MAY BE DAMAGED!
b. Install bolt covers:
1. Make sure that the bolt cover area on the toilet is clean and dry (see figure). Use a dry piece of cloth or soap and water if needed.
2. Take plastic bolt cover and peel the brown protective film off on both ends. The adhesive part is now visible and ready to be placed on the toilet (see figure).
3. Gently place the bolt cover on the toilet area (see picture) and if everything is aligned, push bolt cover firmly so it remains in place.
4. If not aligned, you can still take it off and put it back so it is aligned.
5. Repeat Step 3 for second bolt cover which is to be placed on opposite side of the toilet.
6. After 24 hours, the bolt cover adhesive has completely set off and if needed, you can remove/replace as needed. The dual lock technology is now in place.
c. Smooth off the bead of sealant around base. Remove excess sealant.
Back Side
Peel both protective films off and stick bolt cover to toilet.
BOLT COVER
BOLTS
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
7
Before continuing, determine the type of water supply connecation you have from
8a
the chart below and use the appropriate assembly parts required to properly
CLOSET FLANGE
Front Side
reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL/COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
Use existing coupling nut and washer.
METAL SPIRAL
TUBING
EXISTING CONE WASHER
COUPLING NUT
WATER SHUT-OFF
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
VINYL/BRAIDED
CONNECTOR
Captive cone washers already included. No additional washers needed.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.
LOCK NUTLOCK NUT LOCK NUT LOCK NUT
COUPLING NUT
WATER SHUT-OFF
8b
CLOSET
NUT
BOLT
With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight. DO NOT OVERTIGHTEN.
!
WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve.
Warranty is void if any type of sealant is used on the water supply connection.
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9 10
TOP
ARM
NIPPLE
REFILL TUBE
ADJUSTMENTS
a. Adjust water level. Water level
CRITICAL LEVEL
MARK ("C.L.")
MUST BE
1" ABOVE
OVERFLOW PIPE
FLOAT
CUP
TANK LEVER
"S" CLIP
Fig. 9A
should be adjusted to level indicated on tank by adjusting float cup.
See Step 10 for water level adjustment method.
FILL
VALVE
VALVE
BODY
ADJUSTABLE HEIGHT
WATER LEVEL ADJUSTMENT
ROD
FLAPPER
SHANK WASHER
FLUSH VALVE
b. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9A) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.
Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
CARE AND CLEANING
11
LOCK NUT
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 9)
Diagram 1
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.
!
WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the
tank. This damage can cause leakage and property damage.
American Standard shall not be responsible or liable for any tank fitting damage caused by the use of cleaners containing chlorine (calcium hypochlorite).
FLUIDMASTER
WATER CONTROL
BOLT CAPS
TANK COVER
LEVER
TRIP
FLUSH VALVE
SEAT AND COVER
(INCLUDES MTG. KIT)
FLAPPER
ASSEMBLY
NEW SAVONA ONE-PIECE TOILET
SEAT POST
MTG. KIT
REPAIR PARTS LIST
NOTE: "XXX" represents color options. Specify when ordering.
1.6
GPF
√ √ √
­√ √ √
735146-400.XXX0A
5205.110.XXX
730835.XXX 7381059-200.XXX 738565-441.0070A 738942-1000A 738920-0070A
DESCRIPTIONCOMPONENT
Tank Cover Seat - Elongated Bolt Cap Kit Cover Trip Lever - Right Hand Inlet Valve Flush Valve - 1.6 GPF Flapper Assembly - 1.6 GPF
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12
TROUBLESHOOTING
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 12.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
LEVER LE
BRAS EN
PREMIER
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
• The flush valve is leaking because it's worn, dirty or misaligned with tank ball or flapper (replace with a new flapper).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL
IMPORTANT: Always clear sand and rust from system.
Make sure water supply is off. Remove valve TOP by lifting arm and rotating top and arm 1/8 turn counterclockwise, pressing down slightly on cap.
• While holding a container over the uncapped VALVE to prevent splashing, turn water supply on and off a few times. Leave water supply off.
Replace TOP by engaging lugs and rotating 1/8 turn clockwise. MAKE CERTAIN TIP IS TURNED TO THE LOCKED POSITION. VALVE MAY NOT TURN ON IF TOP IS NOT FULLY TURNED TO THE LOCKED POSITION.
GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year. Units returned to Fluidmaster will be replaced without charge.
OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster Model 242 Replacement Seal may be
needed.
Go to our website at www.fluidmaster.com for more solutions to toilet problems.
For troubleshooting information please contact:
30800 Rancho Viejo Road San Juan Capistrano, CA 92675 (949) 728-2000 (800) 631-2011
www.fluidmaster.com
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc.
© 2001 Fluidmaster, Inc. ® Registered trademark of Fluidmaster, Inc.
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Does not flush a. Water supply valve closed. a. Open valve and allow water to fill tank. b. Supply line blocked. b. Shut off water supply, disconnect supply line, and inspect all gaskets and washers. Reassemble. Also, see Fluidmaster maintenance (see step 12). c. Flush valve chain too loose or disconnected. c. Readjust chain length as required. d. Sand or debris lodged in water control. d. Shut off water supply. Remove cap and clean per Step 12.
Poor or sluggish flush a. Bowl water level too low. a. Check that refill tube is connected to water control and inserted into tank overflow without being kinked or damaged. b. Supply valve partly closed. b. Open supply valve fully. Be sure that proper supply tube size is used. c. Partially clogged trapway and/or drain pipe and/or vent. c. Remove obstruction. Consult a plumber if necessary. d. Supply pressure too low. d. Normal supply pressure must be at least 20 psi.
Toilet leaks a. Poor supply line connection. a. Review Step 8 of installation procedure. b. Poor bowl to tank/floor connection. b. Review Step 4 through 6 of installation procedure.
Toilet does not shut off a. Flush valve chain too tight, holding flush valve open. a. Readjust chain length as needed. Review step 9. b. Flush valve seat and/or flapper worn or deformed. b. Replace flapper/flush valve assembly, as needed. c. Sand or debris lodged in water control. c. Shut off water supply. Remove cap and clean per Step 12.
ONE YEAR LIMITED WARRANTY
This limited warranty applies only to the original purchaser and installation of the products. In the event of a limited warranty claim, proof of purchase will be required - save sales receipt.
For this warranty to become effective, the accompanying warranty registration card and proof of purchase must be completed and returned to the address on the warranty registration card within 30 days of purchase.
If inspection of this AS America, Inc. (”American Standard”) plumbing product, inclusive of china and all mechanical components, within five years after its initial purchase, confirms that it is defective in materials or workmanship, American Standard will repair or, at its option, exchange the product for a similar model.
This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.
This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it has been modified in a manner inconsistent with the product as shipped by American Standard.
This warranty DOES NOT COVER any damage caused by the use of in-tank cleaners.
American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall
American Standard be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied
warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:
In the United States:
American Standard Brands
P.O. Box 6820
Piscataway, New Jersey 08855
For residents of the United States, warranty information may also be
obtained by calling the following toll free number: (800) 442-1902
Attention: Director of Consumer Affairs
www.americanstandard-us.com
In Canada:
AS Canada ULC
2480 Stanfield Rd.
Mississauga, Ontario
Canada L4Y 1S2 Toll Free: (800) 387-0369
www.americanstandard.ca
AS Maquilia Mexico, S.A. de C.V.
www.americanstandard.com.mx
In Mexico:
Customer Service Manager
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
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