American Standard 2034, 2004 User Manual

INSTALLATION INSTRUCTIONS
®
Champion
4
Model 2004 Normal Height Elongated One Piece Toilet Model 2034 Right Height
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
NOTE: Pictures may not exactly define contour of china and components.
®
Elongated One Piece Toilet
NOTE: BACK-TO-BACK INSTALLATION
Depending upon your plumbing and venting conditions, the flow from the Champion in a back-to-back installation may create a vacuum on the system and draw water from the opposing bowl. The National Standards Plumbing Code prohibits the use of a cross fitting for drainage as throw over is possible. The code does approve a directional "Y" style fitting with proper venting to direct the water downward and away from the other toilet.
RECOMMENDED TOOLS AND MATERIALS
Regular Screwdriver Wax Ring/Gasket
1
REMOVE OLD TOILET
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl. b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply! c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases. d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area. NOTE: Mounting surface must be clean and level before new toilet is installed!
2
ROUGHING-IN DIMENSIONS:
NOTE: Distance from wall to closet flange centerline must be as listed below:
FINISHED WALL
1-3/4 (44mm)
8
(203mm)
29-3/4
(756mm)
C/L OF SEAT POST HOLES 5-1/2 (140mm) CENTERS
18-1/2
(470mm)
Adjustable Wrench Flexible Supply Tube
Model 2004
16-3/4
(425mm)
Recommended fitting type for back-to-back installations.
Putty Knife Closet Bolts
FINISHED WALL
1-3/4 (44mm)
8
(203mm)
Sealant Hacksaw
29-3/4
(756mm)
C/L OF SEAT POST HOLES 5-1/2 (140mm) CENTERS
18-1/2
(470mm)
Carpenters Level Tape Measure
Model 2034
16-3/4
(425mm)
1 (25mm)
4
(102mm)
CLOSET FLANGE
CLOSET
BOLTS
1-1/4 (32mm)
10-3/4
(273mm)
12
(305mm)
1/2
(13mm)
13-1/2
(343mm)
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide into place 6" (152mm) apart and parallel to wall.
Product names listed herein are trademarks of AS America, Inc. © AS America, Inc. 2011
1
15
(381mm)
*
(114mm)
SUPPLY
AS
REQ'D
4-1/2
17-3/4
(451mm)
7
(178mm)
10-3/4
(273mm)
28-1/8
(714mm)
FINISHED FLOOR
3-3/4
(95mm)
(25mm)
1-1/4 (32mm)
10-3/4
(273mm)
12
(305mm)
1/2
(13mm)
13-1/2
(343mm)
C/L OF OUTLETC/L OF OUTLET
16-1/2
(419mm)
SUPPLY
REQ'D
4-1/2
*
(114mm)
AS
17-3/4
(451mm)
7
(178mm)
10-3/4
(273mm)
29-1/2
(749mm)
FINISHED FLOOR
SAVE FOR FUTURE USE
4 53
NUT
TAPERED WASHER
A
SEALANT
WAX RING
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange (horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around toilet base.
CLOSET
BOLT
POSITION TOILET ON FLANGE
a. Unplug floor waste opening and install toilet on closet flange so bolts project through mounting holes. b. Loosely install retainer washers and nuts. Side of washers marked "THIS SIDE UP" must face up!
730865-100 Rev. M
FLANGE
6
BOLT CAP
WASHER
7
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
NUT
CLOSET BOLT
BOLTS
CLOSET FLANGE
INSTALL TOILET
a. Position toilet squarely to wall and, with a rocking motion, press bowl down fully on wax ring and flange. Alternately tighten nuts until toilet is firmly seated on floor.
!
CAUTION:
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b. Install caps on washers. (If necessary, cut bolt height to size before installing caps.) c. Smooth off the bead of sealant around base. Remove excess sealant.
8a
Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
METAL/COPPER
FLARED TUBING
CONE WASHER
COUPLING NUT
WATER SHUT-OFF
These parts must be used as illustrated to insure water-tight connection. Use of existing coupling nut may result in water leakage. Water supply tube or pipe must extend at least 1/2" inside threaded shank of valve (does not apply to flanged tubing).
CAUTION: DO NOT USE CONE WASHER WITH PLASTIC SUPPLY LINE.
WARNING: Do not use plumber’s putty, pipe dope, or any other sealant on the
!
METAL FLANGED
TUBING
EXISTING WASHER
EXISTING COUPLING NUT
WATER SHUT-OFF
Use existing coupling nut and washer.
METAL SPIRAL
TUBING
EXISTING CONE WASHER
COUPLING NUT
WATER SHUT-OFF
Use existing spiral cone washer. Fluidmaster cone washer may not seal completely on spiral type supply line.
VINYL/BRAIDED
CONNECTOR
Captive cone washers already included. No additional washers needed.
CAUTION: Overtightening of LOCK NUT or COUPLING NUT could result in breakage and potential flooding.
water supply connection to this tank. If the connection leaks after hand tightening, replace the supply line. If the connection continues to leak with the new supply line, replace the fill valve. Warranty is void if any type of sealant is used on the water
supply connection.
9
TOP
CRITICAL LEVEL
MARK ("C.L.")
MUST BE 1" ABOVE
OVERFLOW PIPE
FILL
VALVE
VALVE
BODY
ADJUSTABLE HEIGHT
LOCK NUT
CONE WASHER
COUPLING NUT (HAND TIGHT ONLY)
FLOAT
CUP
ARM
NIPPLE
REFILL TUBE
WATER LEVEL ADJUSTMENT
ROD
SHANK WASHER
THREADED SHANK
PARTS FOR WATER CONNECTION (SEE STEP 8)
TANK LEVER
Fig. 9a
Diagram 1
ADJUSTMENTS: Turn supply on.
a.
Adjust water level to level indicated on tank by adjusting float cup. See Step 10.
b.
If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the bead chain from the retainment clip (see Fig. 9a) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taut.
LOCK NUTLOCK NUT LOCK NUT LOCK NUT
COUPLING NUT
WATER SHUT-OFF
8b
With correct washers in place (see Step 8a), tighten COUPLING NUT 1/4 turn beyond hand tight.
DO NOT OVERTIGHTEN.
10
Turn on water supply. Submerge the FLOAT CUP under the water for 30 seconds. Adjust the water to desired level by turning WATER LEVEL ADJUSTMENT ROD and moving FLOAT CUP up or down.
- 2 -
730865-100 Rev. M
Loading...
+ 2 hidden pages