tions are not followed exactly, a re or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other amma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call
the re department.
— Installation and service must be performed by
a qualied installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certied
kit is used.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel or
from fuel combustion which can cause death or serious illness.
Page 1
Page 2
TABLE OF CONTENTS
Section Page
Important Safety Information .........................................................................................................................................3
Safety Information for Users of LP Gas .........................................................................................................................4
Requirements for Massachusetts ....................................................................................................................................5
Gas Supply ......................................................................................................................................................................9
Venting Fireplace - Top ........................................................................................................................................... 14-16
Examples - Top Vent Run .............................................................................................................................................17
DVVK-4FV Direct Vent Termination Kit ............................................................................................................... 21-27
DVVK-4F Flex Vent Instructions - Top Vent Only ......................................................................................................28
Vent System Identication ............................................................................................................................................31
Venting Framing and Finishing............................................................................................................................... 32-33
Standing Pilot Wiring Diagram.....................................................................................................................................45
Standing Pilot Lighting Instructions .............................................................................................................................46
Standing Pilot Troubleshooting ....................................................................................................................................47
Intermittent Pilot Operating Instructions ......................................................................................................................48
Intermittent Pilot Wiring Diagram ................................................................................................................................48
Intermittent Pilot Lighting Instructions ........................................................................................................................49
Intermittent Pilot Troubleshooting .......................................................................................................................... 50-54
RF Standing Pilot Operating Instructions .....................................................................................................................55
RF Standing Pilot Lighting Instructions .......................................................................................................................58
Maintenance and Service ..............................................................................................................................................59
Parts View .....................................................................................................................................................................60
Parts List ................................................................................................................................................................. 61-62
Master Parts Distributor List.........................................................................................................................................67
How To Order Repair Parts...........................................................................................................................................67
Service Notes .......................................................................................................................................................... 70-71
25049-0-0309Page 2
Page 3
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
• If this appliance is installed directly on carpeting, tile
or other combustible material other than wood ooring
the appliance shall be installed on a metal or wood panel
extending the full width and depth of the appliance.
The base referred to above does not mean the reproof
base as used on wood stoves. The protection is for rugs
that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards of
high surface temperatures and should stay away to avoid
burns or clothing ignition.
• Young children should be carefully supervised when they
are in the same room as the appliance.
• Clothing or other ammable material should not be placed
on or near the appliance.
• Adequate accessibility clearances for servicing and proper
operation.
• Due to high temperatures the appliance should be located
out of trafc and away from furniture and draperies.
• The glass front or any part removed for servicing the appliance
must be replaced prior to operating the appliance. Work
should be done by a qualied service person.
• Keep burner and control compartment clean.
• Vent cap is hot while replace is in operation.
• Installation and repair should be done by a qualied service
person. The appliance should be inspected before use
and at least annually by a qualied service person. More
frequent cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative that control
compartments, burners and circulating air passageways of
the appliance be kept clean.
• This appliance must not share or be connected to a ue
serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of combustible
materials, gasoline and other flammable vapor and
liquids.
• Under no circumstances should any solid fuels (wood, coal,
paper or cardboard etc.) be used in this appliance.
• The ow of combustion and ventilation air must not be
obstructed in any way.
• Do examine venting system periodically and replace damaged
parts.
• Do make a periodic visual check of pilot and burners. Clean
and replace damaged parts.
• CAUTION: The glass used in your replace is tempered glass.
If the glass is cracked or damaged in any way, it should be
replaced only with a complete glass frame assembly from
Empire. See parts list on Pages 61 and 62 for ordering.
• Do not use this replace if any part has been under water.
Immediately call a qualied service technician to inspect the
heater and to replace any part of the control system and any
gas control which has been under water.
• Any safety screen or guard removed for servicing an appliance
must be replaced prior to operating the appliance.
• Do not put anything around the replace that will obstruct
the ow of ventilation air.
• Clearance in accordance with local installation codes and
the requirements of the gas supplier.
• Do keep the appliance area clear and free from combustible
material, gasoline and other ammable vapors and liquids.
25049-0-0309Page 3
Page 4
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a ammable gas which can cause res
and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions which can protect both you and your family from an
accident. Read them carefully now, then review them point
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your phone.
Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area. Do
that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such as
basements. When you have reason to suspect a gas leak, keep
out of basements and other low areas. Stay out until reghters
declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must nd out if you
can smell the odorant in propane. Smoking can decrease your
ability to smell. Being around an odor for a time can affect your
sensitivity or ability to detect that odor. Sometimes other odors
in the area mask the gas odor. People may not smell the gas odor
or their minds are on something else. Thinking about smelling a
gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under some
circumstances. For example, if there is an underground leak, the
movement of the gas through soil can lter the odorant. Odorants
by point with the members of your household. Someday when
there may not be a minute to lose, everyone’s safety will depend
on knowing exactly what to do. If, after reading the following
information, you feel you still need more information, please
contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the re department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and reghters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
in LP-Gas also are subject to oxidation. This fading can occur if
there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls,
masonry and other materials and fabrics in a room. That will take
some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could
vary at different levels. Since it is heavier than air, there may be
more odor at lower levels. Always be sensitive to the slightest gas
odor. If you detect any odor, treat it as a serious leak. Immediately
go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it to
nd out what the propane odor smells like. If you suspect that
your LP-Gas has a weak or abnormal odor, call your LP-Gas
Dealer.
• If you are not qualied, do not light pilot lights, perform service,
or make adjustments to appliances on the LP-Gas system. If
you are qualied, consciously think about the odor of LP-Gas
prior to and while lighting pilot lights or performing service
or making adjustments.
• Sometimes a basement or a closed-up house has a musty smell
that can cover up the LP-Gas odor. Do not try to light pilot
lights, perform service, or make adjustments in an area where
the conditions are such that you may not detect the odor if
there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls of
new cylinders and tanks, is possible. Therefore, people should
be particularly alert and careful when new tanks or cylinders
are placed in service. Odor fade can occur in new tanks, or
reinstalled old tanks, if they are lled and allowed to set too
long before relling. Cylinders and tanks which have been
out of service for a time may develop internal rust which will
cause odor fade. If such conditions are suspected to exist, a
periodic sniff test of the gas is advisable. If you have any
question about the gas odor, call your LP-Gas dealer. A
periodic sniff test of the LP-Gas is a good safety measure
under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is under
no vapor pressure), turn the tank valve off immediately. If the
container valve is left on, the container may draw in some air
through openings such as pilot light orices. If this occurs,
some new internal rusting could occur. If the valve is left
open, then treat the container as a new tank. Always be sure
your container is under vapor pressure by turning it off at the
container before it goes completely empty or having it relled
before it is completely empty.
25049-0-0309Page 4
Page 5
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed
in every dwelling, building or structure used in whole or in part
for residential purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust vent termination
is less than seven (7) feet above nished grade in the area of
the venting, including but not limited to decks and porches, the
following requirements shall be satised:
1. INSTALLATION OF CARBON MONOXIDE
DETECTORS.
At the time of installation of the side wall horizontal vented
gas fueled equipment, the installing plumber or gastter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the oor level where
the gas equipment is to be installed. In addition, the installing
plumber or gastter shall observe that a battery operated
or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or
structure served by the side wall horizontal vented gas fueled
equipment. It shall be the responsibility of the property owner
to secure the services of qualied licensed professionals for
the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent
oor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply
with the above requirements; provided, however, that
during said thirty (30) day period, a battery operated
carbon monoxide detector with an alarm shall be
installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/
UL 2034 listed and IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line
with the exhaust vent terminal for the horizontally vented gas
fueled heating appliance or equipment. The sign shall read,
in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side
wall horizontally vented gas fueled equipment shall not
approve the installation unless, upon inspection, the inspector
observes carbon monoxide detectors and signage installed in
accordance with the provisions of 248 CMR 5.08(2)(a) 1
through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the
most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure
used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does not
provide the parts for venting the ue gases, but identies
“special venting systems”, the following requirements
shall be satised by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for
that system shall include a parts list and detailed
installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists for
venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the
completion of the installation.
25049-0-0309Page 5
Page 6
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner ll out and mail warranty card supplied
with the replace.
3. Installer should show owner how to start and operate the
replace.
This direct vent gas replace heater is designed to operate with all
combustion air being siphoned from the outside of the building
and all exhaust gases expelled to the outside of the building. The
information contained in this manual pertains to all models and gas
control systems unless otherwise noted.
Warning: This unit is not for use with solid fuels.
Appliance Certication
This replace is design certied in accordance with American
National Standard/CSA Standard ANSI Z.21-88/CSA 2.33 and by
Underwriters Laboratories as a Direct Vent Gas Fireplace Heater
and shall be installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
The replace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with the
National Electric Code ANSI/NFPA 70 or Canadian Electric code,
CSA C22.1, if an external electrical source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A. and Canada.
Qualied Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualied agency. The term “qualied agency”
means any individual, rm, corporation or company which either in
person or through a representative is engaged in and is responsible
for (a) the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment, who is
experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made by
a licensed plumber or gas tter in the Commonwealth of
Massachusetts.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not shown on
the rating plate is the responsibility of the person and company
making the change.
Important
All correspondence should refer to complete Model Number, Serial
Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for
proper orice size identication.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada),
check with local authorities.
Consult your local gas utility for assistance in determining the
proper orice for location.
Preparation
This direct vent gas replace and its components are tested and safe
when installed in accordance with this Installation Manual. Report
to your dealer any parts damaged in shipment, specically check
glass condition. Do not install unit with damaged, incomplete, or
substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benet and safety. Failure to follow them will void your
warranty and may present a re hazard.
The warranty will be voided by, and the warranter disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modication of the replace or direct vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door or decorative
rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1
in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd
St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the replace can cause serious
injury or death from re, burns, explosions, or carbon
Clearance to Combustibles
Back0" (0 mm)
Side0" (0 mm)
Floor0" (0 mm)
Top Stand-off0" (0 mm)
Top Framing Edge6" (152 mm)
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Clearance from top front edge of replace to ceiling is 36"
Clearance from side of replace to adjacent sidewall is 6".
Figure 2
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the replace. The ow of heat can
ignite combustibles.
LOCATING FIREPLACE
Note: Island (C) and Room Divider (F)
installation is possible as long as the
horizontal portion of the vent system
(H) does not exceed 20 feet with a
minimum vertical run of 8 feet. See
details in Venting Section.
When you install your Direct Vent
Fireplace in (F) Room divider or (A) Flat
on wall corner positions, a minimum of
6 inches clearance must be maintained
from the perpendicular wall and the
front edge of the appliance.
Figure 4
Figure 5
25049-0-0309Page 8
Page 9
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Nat.L.P.Nat.L.P.
0-10ft
0-3m
11-40ft
4-12m
41-100ft
13-30m
101-150ft
31-46m
Note: Never use plastic pipe. Check to conrm whether your local
codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a exible
appliance connector cannot exceed three feet in length.
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
19mm
Gas Supply Pressure (inches w.c.)
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Tubing, Type L
Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
Figure 6
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the
unit. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or
relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liqueed petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed ame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
When using copper or ex connector use only approved ttings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the replace gas valve, it will
result in a hazardous condition.
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
MinimumNormal Maximum
Natural Gas4.5"7.0"*14.0"
LP (Propane)10.8"11.0"14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas3.5"
LP (Propane)10.0"
*NOTE: Remote "RF" Models - 10.5" w.c. maximum
25049-0-0309Page 9
Figure 7
Page 10
VENT PIPE
1" MINIMUM CLEARANCE AROUND VENT PIPE
USE OUTER
(4) FLANGES
FOR 1/2”
DRYWALL
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in replace with a header across the top. It is important to
allow for nished face when setting the depth of the frame.
3. Attach replace to frame using adjustable frame. Preset depth to
suit facing material (adjustable to 1/2", 5/8" or 3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package,
to screw through slotted holes in drywall strip and then screw
into pre-drilled holes on replace side. Measure from face of
replace to face of drywall strip to determine nal depth.
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent
pipe. See Figure 9A. For horizontal vent, maintain a minimum 1"
clearance to the bottom and sides of the vent, and 3" clearance to
combustibles above the vent pipe. See Figure 9B
Figure 8
Figure 9A
Figure 9B
25049-0-0309Page 10
Page 11
NAIL OR OTHER
SUITABLE FASTENER
INSTALLATION (continued)
Flush Mount Mantel Installation (Figure 10)
The replace must extend 3/4" beyond nished wall surface when
using a ush mount mantel. Refer to Figure 10 to locate nailing
anges on replace sides. Mark and drill two (2) 1/8" holes into
replace side to mount each nailing ange. Use eight (8) 1/2"
hex-head screws supplied in hardware package to attach nailing
anges to replace sides.
ADVX36 ADVX42
"A"40 7/8"40 7/8"
"B"39 3/8"43 3/8"
"C"19 7/8"19 7/8"
Figure 11
Figure 10
Framing (Figure 11)
Fireplace framing can be built before or after the replace is set in
place. Framing should be positioned to accommodate wall covering
and replace facing material. The replace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the replace standoffs. Refer to Figure 11 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING
DETAI L S B E F ORE FRAM I N G C O N STRUCT I O N
BEGINS.
Framing dimension "A" includes a six inch clearance for
standoffs on rebox. After installing rebox into framing,
the nished wall surface must cover the six inch opening
above the rebox.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood ooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 11 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figures 12 and 13)
Finish the walls with the material of your choice. Figure 3 on
page 8 shows the minimum vertical and corresponding maximum
horizontal dimensions of mantels or other combustible projections
above the top front edge of the replace.
Only non-combustible materials may be used to cover the black
replace front.
Warning: When nishing the replace never obstruct or
modify the air inlet/outlet louvers in any manner. Provide
adequate clearances around air openings into the combustion
chamber.
Caution: If the joints between the nished wall and the replace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive if
needed), can be applied as facing to the replace surround.
25049-0-0309Page 11
Page 12
Flush Wall Installation
Attention: Cold climate installation recommendation:
When installing this unit against a non-insulated exterior
wall, it is recommended that the outer walls be insulated to
conform to applicable insulation codes.
Vent Runs (Figures 14, 15, and 16)
In planning the installation for the replace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the direct vent system, gas piping for the
appliance and the electrical wiring. (If the fan option is used.)
The appliance can be mounted on any of the following surfaces:
1. A at, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
VERTICAL, 90° ELBOW WITH HORIZONTAL
TERMINATION
Figure 12
Combustible Surround Installation
Figure 14
Figure 13
25049-0-0309Page 12
Page 13
90º ELBOW
“A”
PIPE
LENGTH
VENT CAP
WALL FIRESTOP/
THIMBLE
“C”
“B”
“A”
“B”
“D”
9” (229mm)
MINIMUM
VENT
CAP
6” (152mm)
MINIMUM
WALL FIRESTOP/
THIMBLE
“C”
INSTALLATION (continued)
VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
"A""B""C"
6"(152mm)11 1/4"(286mm) to
12 3/4"(324mm)
9"(229mm)14 1/4"(362mm) to
15 3/4"(400mm)
12"(305mm) 17 1/4"(438mm) to
18 3/4"(476mm)
4 3/4"(121mm) to
6 1/4"(159mm)
7 3/4"(197mm) to
9 1/4"(235MM)
10 3/4"(273mm) to
12 1/4"(311mm)
CORNER INSTALLATION VERTICAL, 90° ELBOW TO
HORIZONTAL OUT THE WALL
Dim.ADVX36ADVX42
45 3/8" (1152mm) 49 5/8" (1260mm)
A
32 1/8" (816mm)35 1/8" (892mm)
B
13 3/8" (34 mm)15 1/2" (39 mm)
C
64 1/8" (1628mm) 70 1/8" (1781mm)
D
Figure 16
Figure 15
25049-0-0309Page 13
Page 14
TOP EXIT-VERTICAL AND HORIZONTAL TERMINATION
(DIMENSIONS IN FEET)
VERTICAL DIMENSION
FROM
THE BOTTOM OF THE UNIT
TO THE CENTER OF
THE FLUE OUTLET
WITH VERTICAL OR HORIZONTAL TERMINATION CAPS
TOP VENT
CONNECTION
HORIZONTAL RUN
VENTING FIREPLACE - TOP
To Use the Vent Graph (Figure 17)
1. Determine the height of the center of the horizontal vent
pipe. Using this dimension on the Sidewall Vent Graph,
locate the point it intersects with the slanted graph
line.
2. From the point of this intersection, draw a vertical line
to the bottom of the graph.
3. Select the indicated dimension, and position the unit in
accordance with same.
EXAMPLE A:
If the vertical dimension from the oor of the unit is 35
feet, the horizontal run to the outer wall ange must not
exceed 6.5 feet.
EXAMPLE B:
If the vertical dimension from the oor of the unit is 6.5
feet, the horizontal run to the outer wall ange must not
exceed 14.5 feet.
Special Note: For each 45 degree elbow installed in the
horizontal run, the length of the horizontal run MUST be
reduced by 18" (45cm). This does not apply if the 45 degree
elbows are installed on the vertical part of the vent system.
Reduce 3' for every 90° elbow.
Example: According to the chart the maximum horizontal
vent length is 20' and if two 45 degree elbows are required
in the horizontal vent it must be reduced to 17'.
The maximum number of 45 degree elbows permitted per
side wall installation is two (2). These elbows can be installed
in either the vertical or horizontal run.
Note: On vertical venting the rst elbow does not get
counted.
Venting Graph (Dimensions in Feet)
Figure 17
Acceptable vertical and horizontal vent run.
(40' maximum vertical and 20' maximum horizontal)
Unacceptable vertical and horizontal vent run.
25049-0-0309Page 14
Page 15
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE CHART
FIRESTOP AT
CEILING LEVEL
SEE GRAPH FOR PERMISSIBLE “H” AND “V” DIMENSIONS
FIRESTOP AT
CEILING LEVEL
VENTING FIREPLACE - TOP (continued)
Below Grade Installation
When it is not possible to meet the required vent terminal clearances
of 12" (305mm) above grade level, a snorkel kit is recommended.
It allows installation depth down to 7" (178mm) below grade level.
The 7" (178mm) is measured from the center of the horizontal vent
pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed. If venting
system is installed below ground, we recommend a window well
with adequate and proper drainage to be installed around the
termination area.
TYPICAL BASEMENT INSTALLATION
Figure 18
Examples of possible venting systems using one (1) 90° elbow.
Eight (8) feet is listed as minimum vertical vent run with 20 feet
of maximum horizontal vent run. Vertical dimensions are based on
centerline to centerline of pipe. Horizontal dimensions are based
on centerline of pipe to end of termination.
Figure 19
Examples of possible venting systems using two (2) 90° elbows.
V is listed as minimum vertical dimensions and H1 + H2 is listed
as total of maximum horizontal dimensions. The maximum vertical
and horizontal distances for two (2) 90° elbows as shown in Figure
20 is 22 feet.
Att e n tion: Refer to Figure 17 for a dditional ve nting
requirements.
25049-0-0309Page 15
Figure 20
Page 16
MAXIMUM HORIZONTAL
RUN WITH NO VERTICAL
RISE AND 90° ELBOW
MAXIMUM HORIZONTAL
RUN WITH MINIMUM
VERTICAL RISE AND
90° ELBOW
3’
(914mm)
20’ (6.1m)
PIPE STRAPS
EVERY3’ (91cm)
8’ (244cm)
TO BOTTOM
OF UNIT
VENT CAP
9” (229mm) minimum
TO SIDE WALL
SEE CHART FOR
PERMISSIBLE
“H” AND “V”
DIMENSIONS
A
CENTER OF ELBOW
STRAIGHT OUT
(MINIMUM)
10”
(254mm)
C
B
V
C
B
H
12”
(305mm)
Figure 21
MINIMUM HOL E LOCATION DIMENSIONS FO R
THROUGH THE WALL HORIZONTAL INSTALLATIONS
WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE
Figure 22
FIREPLACE
SERIES
ADVX36FP43-1/2"
ADVX42FP43-1/2"
FIREPLACE
SERIES
ADVX36FP46"
ADVX42FP46"
HARD ELBOW DIMENSIONS
"A""B""C"
(1105mm)
(1105mm)
5"
(127mm)
5"
(127mm)
7"
(178mm)
7"
(178mm)
FLEX PIPE 90 DEGREE BEND
"A""B""C"
(1143mm)
5"
(127mm)
7"
(178mm)
5"
(1143mm)
(127mm)7" (178mm)
Positioning the Fireplace
Determine the exact position of the appliance so the direct vent
termination will be centered (if possible) between two (2) studs. This
will avoid any extra framing. All vent kit pipes should be assembled
on the unit after the unit is moved into the nal position.
Cutting the Hole (Figures 21)
After the replace has been positioned in its permanent location,
the hole through the exterior wall of the house can be cut. This hole
must be 12" (305mm) high x 10" (254mm) wide with its center line
determined by the amount of vertical rise and horizontal run of the
termination. See Figure 21. When locating the hole it must be noted
that the bottom of the cap must be 12" (305mm) above the ground
level, and top of the cap must be no less than 18" (457mm) below
a combustible projection, and no closer than 9" (229mm) to any
wall running parallel to vent termination. See Figure 22.
Figure 23
25049-0-0309Page 16
Page 17
24” MINIMUM
CLEARANCE TO
COMBUSTIBLES
24”
Example
H2=2ft
2-(90°+90°)=6ft
V1=21ft
H=8ft V=15ft
Example
H2 3ft, H3 1ft=4ft
(90°+90°+90°)=6ft
V1=21ft
H=10ft V=21ft
Example
H1=2ft
V1=20ft
H=2ft V=20ft
EXAMPLES - TOP VENT RUN
Figure 24
Figure 25
25049-0-0309Page 17
Figure 26
Page 18
11”
9”
NOTE: SPACING FLANGE
INSTALLED TO TOPSIDE
INTERIOR WALL
EXTENSION
THIMBLE
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS
X
X=13 3/4”MAX
TOTALWALL THICKNESS
(SUBTRACT 3” IF USING THE
DV822 VINYL SIDING KIT)
½” AIR SPACE
CLEARANCE
CAUTION : Sharp edg es, use prote ctive glove s when
installing.
Tools Needed for Installation:
Sheet metal snips
5/16” nut driver
Phillips head screwdriver - #2
High temperature sealant or furnace cement rated for continuous
use at 1,000oF minimum
Measuring tape
Parts Verication
See parts list on page 20 to verify components included in this vent
kit prior to installation.
NOTE: If installing onto wood, lap, or vinyl siding, the vinyl siding
kit should be used (sold separately, part number DV-822).
The vinyl siding vent kit, DV-822, is available from Empire Comfort
Systems, Inc. The depth is 3” (76mm), which enables the vent cap to
be extended away from vinyl siding or projections. The wall depth
plus the additional 3” (76mm) depth of the vinyl siding vent cap
extension should not exceed a total depth of 13 3/4” (349mm).
Figure 27
If wall depth exceeds 13 3/4” (349mm), extend system using
6 5/8” (168mm) x 4” (102mm) rigid venting (See Fireplace Instructions for approved lengths) See Figure 28.
Installing Wall Thimble/Firestop Assembly
1. Fix replace to permanent location. If using rigid venting system,
install up to the location where it will exit the building.
2. Cut hole in wall for wall thimble/restop assembly into your
combustible wall. See Figure 27. Note: On brick or block
exterior wall a 7” (178mm) diameter hole needs to be cut.
Measure the total wall thickness to determine whether or not the
extension thimble is to be used. If the combustible wall depth
is over 5 3/8” (137mm), then the extension thimble should be
used. See Figure 27.
3. Install the wall thimble assembly through the framed open-
ing so the restop plate is on the interior wall. See Figure 27.
Telescope section should extend all the way through the exterior
wall. Attach with (4) 10 x 1” screws.
4. When placing the vent cap on an exterior wall covered with
combustibles such as wood, lap, or vinyl siding, install the
vinyl siding kit to the exterior wall sheathing.
Figure 28
Cutting Vent Tubes
This is the most important part of the installation. With the
replace (and the rigid venting system if used) xed to its permanent location, the 6 5/8” (168mm) diameter air inlet tube and the 4”
(102mm) diameter ue outlet tube are to be marked and cut using
the following procedure.
5. Attach the inlet tube to the outside mounting plate. Align
tinnerman clips on the tabs of the air inlet tube to the holes on
outside mounting plate, and x with (2) #10 x 1/2” screws.
6. With the vinyl siding kit installed to wall (if necessary), insert
the 6 5/8” (168mm) diameter tube with outside mounting plate
attached through hole in wall. Connect to collar on replace or
rigid vent system. Measure between wall or vent cap extension
and outside mounting plate (Figures 29 and 30).
25049-0-0309Page 18
Page 19
OUTSIDE WALL
MEASURE
VINYL SIDING KIT DV822
OUTSIDE MOUNTING
PLATE
1
”
VENT CAP END
APPLY SEALANT
ON THE INSIDE
DO NOT PLACE
OVERLAPPED
SECTION OVER
THE SEAM IN THE TUBE
CUT 2½” BEYOND
EXTERNAL WALL
SURFACE OR VINYL
SIDING KIT.
7. Remove outside mounting plate with tube attached from wall.
Mark and cut the extra length of the 6 5/8” (168mm) diameter
tube from the opposite end. Do not crimp or enlarge tube.
8. Attach the 4” (102mm) diameter ue outlet tube onto the rigid
venting system or directly to replace. Ensure the 4” (102mm)
diameter ue outlet tube is placed as far as possible onto the
rigid venting system. Mark the 4” (102mm) diameter ue outlet
tube 2 1/2” (64mm) beyond the vinyl siding kit or wall. See
Figure 29. Remove the 4” (102mm) diameter ue outlet tube
from rigid venting system. When installing directly to replace,
tape gasket needs to be used.
9. Mark or wrap tape completely around the tubes at the marked
points to help in making a true cut. Do not crimp or enlarge
tubes.
10. From outside: Push the 6 5/8” (168mm) diameter inlet tube/
Figure 29
mounting plate onto end of rigid venting system to correct position. Fasten the outside mounting plate to the vinyl siding kit or
wall with (4) 10 x 1 1/2” screws. (Ensure upward slope).
11. From inside: Attach the inlet tube to the collar on the back of
the replace (or the rigid venting system) using (3) self tapping
screws.
Figure 30
25049-0-0309Page 19
12. Seal the 4” (102mm) diameter ue outlet tube. Follow instructions and diagram. SeeFigure 31.
13. Fasten 4” (102mm) diameter ue outlet tube in place. Do not
“twist” the ue outlet tube into the replace collar (or rigid
venting system). Hold the tube by the seam and push in using
a perpendicular “rocking” motion. This ensures the seam on the
tube stay intact.
14. Fasten vent cap end using (3) 10 x 1/2” screws to mounting
plate. Sealing 4” (102mm) Diameter Flue Outlet Tube
Figure 31
Note: Tape gasket to be applied prior to installing to replace ue outlet tube
only. Tape gasket should not be used when mating the ue outlet tube to a rigid
Follow correct option according to venting method.
Connecting Directly to Fireplace
If the air inlet and ue outlet tubes are to be connected directly to
the unit (no rigid venting system is being used), then the gasket
provided must be used to seal the 4” (102mm) ue outlet tube.
Peel the paper off the self-adhesive gasket and then wrap it around
the end of the tube (if tube was cut, it is recommended to use cut
end) as shown in Figure 31. Pull the gasket tight at all times while
wrapping it around tube. The gasket ends should align, to form a
complete seal. The overlapped section should NOT come in contact with the seam in the tube. Apply high temperature sealant to
the opposite end of the tube (on the inside of the tube). The end
with the gasket will attach to the back of the unit. Continue with
Step 13.
PARTS LIST
INDEX
NUMBER
1DV769Vent Cap Assembly
219193Outside Mounting Plate
319194Air Inlet Tube
4DV524Flue Outlet Tube
519196Firestop/Thimble Assembly
620527Gasket
PART
NUMBER
DESCRIPTION
Connecting to Rigid Vent System
If the air inlet and ue outlet tubes are to be connected to a rigid
venting system (and not directly to the back of the unit), then do
not use the gasket provided. High temperature sealant should be
applied to the outside of the 4” diameter (102mm) ue outlet tube
(if tube was cut, it is recommended to use cut end) and to the inside of the tube on the end that connects to the vent cap. Continue
with step 13.
25049-0-0309Page 20
Page 21
DVVK-4FV DIRECT VENT TERMINATION KIT
Installation Instructions
This termination kit can only be used with Empire Comfort Systems direct vent replaces listed for use with
DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your replace and verify the
replace model number. Check that this ex vent system is listed for use with your replace model prior to
starting the installation.
This vent kit may be installed as an OEM installation in a manufactured home (USA only) or mobile
home and must be installed in accordance with the manufacturer’s instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH.
CAUTION
All Fireplaces listed for use with the DVVK-4FV will operate safely when installed in accordance with this instruction manual. Read
all instructions before starting installation, then follow these instructions carefully to maximize replace performance and safety.
Report damaged parts to your dealer.
WARNING
Any common venting of the gas appliance using the DV vent kit with other gas appliances is not allowed. Do not connect this appli-
ance to a chimney ue servicing a separate solid fuel-burning appliance.
WARNING
Failure to follow these instructions may create a possible re hazard and will void the warranty.
WARNING
Always maintain minimum clearances around vent systems. The minimum clearance to combustibles for horizontal runs of vent pipe
is 3 inches from the top, and 1 inch from the sides and bottom of the vent system. Do not pack the open air spaces around the replace
or ue with insulation or other materials. Any horizontal run must have a 1/4” rise for every one (1) foot of run towards the vent ter-
mination. The vent above the roof must terminate vertically.
WARNING
Contact your Local Building and Fire Ofcials about restrictions and installation inspections in your area.
IMPORTANT SAFETY INFORMATION
• The vertical termination cap MUST be vented directly to the
outside. The termination kit MUST NEVER be connected to
a chimney ue(s) servicing a separate solid-fuel burning appliance or any other appliances.
• Vertical termination cap MUST NOT be mounted horizontally.
• The exible vent pipe cannot be intermingled with any of the
rigid vent pipe section(s). DO NOT connect two sections of
exible vent pipe together to achieve a longer length without
the use of approved connectors.
• The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas Code, ANSI
Z223.1 (in the United States) or with the current installation
code CAN/CGA B149 (in Canada).
• Only Direct Vent replaces approved for use with Empire
Comfort Systems, Inc. DVVK-4FV termination kit shall be
used. See PARTS LIST/ILLUSTRATIONS section for vent
component identication.
• Horizontal vent runs must be supported every 2 feet using
wall straps. Vertical runs must be supported every 3 feet using wall straps. Slip wall straps loosely on to pipe. Attach
installer provided straps to framing members using nails or
screws.
• The replace and venting system should be inspected before
initial use and at least annually by a qualied eld service
person. Inspect the external vent cap on a regular basis to
make sure that no debris is interfering with the airow. Inspect entire venting system to ensure proper function.
• Please refer to the replace instructions for information on
Termination Cap clearances.
25049-0-0309Page 21
Page 22
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
PRE-INSTALLATION INFORMATION:
Items Required For Installation:
ToolsBuilding Supplies
Phillips Screwdriver
Hammer
Saw and/or saber saw
Level
Measuring Tape
Electric Drill and Bits
Pliers
Square
Tin Snips
Before You Start:
Plan your installation. Read these instructions and the replace installation manual before installing unit and vent system. Set unit in
place and survey how best to vent the unit. After the vent conguration has been decided, stretch the ex pipe components out, then trim
off what will not be needed.
Refer to the replace installation manual for information on vertical venting requirements. The maximum length of vent when using ex
venting is 35 feet total. Contact your dealer or distributor for information on ex vent extension kits that may be added to the DVVK4FV kit, in order to terminate up to 35 feet. Available extension kits include the DVEK-10 (10’ Flex) or the DVEK-25 (25’ Flex) exten-
sion kits. The extension kits include connection hardware.
Framing Materials
Wall Finishing Materials
Caulking Material (Noncombustible)
Support Strap supplies
Installation of the Vertical Flex Termination Kit
WARNING
Ensure that the venting system exits the structure through the roof and does not terminate less than 12 inches (305mm) above the
roof.
WARNING
Refer to your replace homeowner’s manual for the minimum and maximum venting requirement of your replace prior to installation. Failure to do so may cause a re hazard.
WARNING
This exible pipe termination kit is ONLY for vertical terminations.
WARNING
Any horizontal run section must have a 1/4” rise for every one (1) foot of run towards the vent termination. Never allow the vent pipe
to run downward. This could cause high temperatures and may present a re hazard. This vertical kit may incorporate two (2) 90 degree bends, but must terminate vertically.
CAUTION
This ex vent kit can only be installed vertically off of the unit and must terminate vertically.
WARNING
Because of sharp edges, always use gloves when handling the ex vent components.
CAUTION
Vent connections should overlap a minimum of 1” for proper sealing.
Always stretch and secure venting with metal strapping secured with nails (nails and strapping not supplied) to ensure that the ex
vent runs remain true.
CAUTION
25049-0-0309Page 22
Page 23
91/2” Min.
(241mm)
CEILING FRAMING
9 1/2” Min.
(241mm)
NOTE: ADDITIONAL
HOLES FOR ADJUSTING
THIMBLE UP OR DOWN
AS NEEDED
NAILS
(4) REQ’D
FIRESTOP
THIMBLE
FLEX OUTER
AIR INTAKE PIPE
SPACER SPRINGS
FLEX FLUE PIPE
305mm305mm305mm305mm
12”12”12”12”
4” FLEX
VENT PIPE
SPACER SPRINS
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
Step-By-Step Installation For Flex DV Kit
1. Unpack vent components and check all items for shipping
damage.
2. For this venting system to operate as designed it is dependent on the use of all parts and procedures detailed in these
instructions. Failure to follow these instructions may potentially affect the performance of this vent system and the attached appliance.
3. As per the replace manufacturer’s instructions, replace the
existing 6 5/8” diameter replace vent adapter with the 7”
diameter ex vent replace adapter included in the vent kit.
Install the adapter collar with the screws removed from the
standard replace collar. Refer to the replace manual for additional information on the vent collar removal and installation.
4. Once the replace location has been determined, mark the
ceiling where the ex vent will pass through. Cut an opening
for installation of the restop thimble assembly. The open-
ing must measure a minimum of 9-1/2” x 9-1/2” square. See
Figure 32.
5. Next, determine the location for the cutout in the roof opening. This opening must be large enough to provide a minimum 1” air space clearance from the vertical vent pipe to any
combustible framing.
6. Install the Firestop/Thimble assembly to the framed opening
in the ceiling using common nails or screws. Note: The thimble assembly is adjustable up or down as
needed within the restop. It is also designed with a pivoting
restop for use with 0 - 3/12 pitch cathedral ceilings.
7. To begin vent system assembly, rst layout all the vent components on the oor in the order in which they will be as-
sembled.
8. Stretch the 4” diameter inner ex ue and 7” diameter outer
ex vent to the maximum length of 6 feet.
9. Install the spring spacers provided around the 4” diameter
ex ue at 1 foot intervals, then slide the ue pipe with spacers into the 7” diameter outer ex vent pipe. Make sure the
springs are spaced evenly starting at 12 inches from the re-
place collar. See Figure 33.
Figure 32
25049-0-0309Page 23
Figure 33
Page 24
NUT (2)
SCREW (2)
PIPE CLAMP
ROOF BRACKET (2)
WING NUT (2)
H
X
12
VENTCAP
GAS VENT
LOWEST
DISCHARGE
OPENING
ROOF PITCHIS X/12
H(Min.)-Minimum height from
roof to lowest discharge opening
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
10. With the ex vent assembly and the 48” long hard pipe
components laid out on the oor, begin securing these parts
together. First, apply a generous bead of silicone sealant to
the inside of the 4” diameter ex ue (not the end with the
pre-installaed connector), then slide the ex ue over the 4”
diameter hard pipe ue. Be sure to overlap at least 1-1/4”. Se-
cure this connection with a 4” diameter band clamp provided.
Be careful not to damage or tear the ex ue when tightening
clamp.
11. Repeat the connection process for the outer 7” diameter ex
vent to hard pipe connection. Use silicone sealant at this joint
also, overlap at least 1-1/4”, then secure the joint with the 7”
diameter band clamp provided. Be careful not to damage or
tear the ex vent pipe when tightening the clamp.
12. While the venting is still on the oor, assemble the roof jack
components as shown in Figure 34 and pre-install the roof
jack assembly to the hard pipe approximately 18” from the
top end of the hard pipe.
13. Now the pre-assembled vent system may be carried to the
roof, then lowered through the roof cutout opening (see step
5). Feed the ex vent end down through the roof opening and
restop/thimble assembly installed in steps 4 through 6.
14. Secure the roof support assembly to the roof sheathing with
at least (4) nails/screws through each support bracket. Check
that the combustible clearances through the roof framing will
maintain at least a 1” clearance from the vent pipe.
15. Determine how high the vent terminal should be located
above the roof line based on the roof pitch information shown
in Figure 36. Adjust the vent system height by loosening the
pre-installed roof support pipe clamp and sliding the vent
pipe up or down as pre-determined, then re-tighten the pipe
clamp. Install a couple of sheet metal screws through the pipe
clamp into the outer hard vent pipe to lock in place.
16. Check to make sure that the bottom end of the ex vent is
long enough to reach the replace adapter collars. If too long,
trim off the extra ex vent not needed.
Figure 34
Figure 35
When terminating the vent cap near an exterior wall or overhang,
maintain minimum clearances as shown in Figure 35.
ROOF PITCHH (Min.)
Flat to 6/1212” (305mm)
6/12 to 7/1215” (381mm)
Over 7/12 to 8/1218” (457mm)
Over 8/12 to 16/1224” (610mm)
Over 16/12 to 21/1236” (914mm)
Figure 36
25049-0-0309Page 24
Page 25
7” DIA. FLEX AIR
INTAKE PIPE
4” DIA. FLEX
FLUE PIPE
4” DIA. FLUE
ADAPTER COLLAR
7” DIA. INLET
ADAPTER COLLAR
(WITH GASKET)
BAND CLAMP
APPLY HIGH
TEMPERATURE
SEALANT
VENT CAP
7” (178mm) DIA.
HARD PIPE MUST
EXTEND THROUGH
ROOF FLASHING
ROOF
FLASHING
ROOF
EXTERIOR
STORM
COLLAR
ROOF SUPPORT
ASSEMBLY
7” (178mm) DIA. FLEX
1” (25mm)
MINIMUM CLEARANCE
TO COMUBSTIBLES
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
17. To attach the vent connections at the replace, be sure the 7”
diameter adapter collar has been installed per step 3. Apply
a bead of silicone sealant to the 4” diameter ex connector,
then slide the ex pipe adapter collar into the replace ue
collar and secure by installing a minimum of two (2) screws
through the ue collar and into the adapter. See Figure 37.
18. Apply sealant to the 7” diameter adapter collar, slide outer
ex vent over the collar, then secure with a 7” diameter band
clamp. See Figure 37.
19. Once the lower connections are made and the ex pipe is
secured with support bands as required (3 feet minimum be-
tween supports) then the roof ashing can be installed. See
Figure 38.
20. Install the roof ashing, and seal using common constructions practices.
21. An additional storm collar band is provided in kit that may be
used as an attic insulation shield. The collar can be installed
around the ex pipe (or hard pipe) just above the restop
thimble. This collar will act as a shield to prevent blown insulation from entering the thimble.
22. To complete the vent installation, install the vent termination
cap to the top of the hard vent pipe assembly. Mate up the ue
and outer telescopes with the hard pipe assembly, then secure
by installing a minimum of two (2) sheet metal screws into
the overlapped anges of the cap and pipe.
23. Figure 39 shows a completed installation with components
identied and other installation information such as heights
and clearance to combustibles.
Figure 37
Figure 38
25049-0-0309Page 25
Page 26
VERTICAL TERMINATION
4’ LONG RIGID PIPE
ROOF FLASHING
ROOF EXTERIOR
CLAMPS AT FLUE &
INLET VENT CONNECTIONS
STORM COLLAR (USE TO
KEEP INSULATION OUT OF
THIMBLE ASSEMBLY)
FIRESTOP/THIMBLE
4” DIA. FLUE CONNECTOR
7” DIA. ADAPTER COLLAR
WITH GASKET & CLAMPS
DIRECT VENT FIREPLACE
NOTE: DVVK-4FV KIT
MAXIMUM HEIGHT
(INCLUDING FIREPLACE) IS
13’. TO EXTEND VENT RUN,
AN ADDITIONAL VENT
EXTENSION KIT IS
NECESSARY
VENTING SUPPORT
STRAPS (AS REQ’D)
35’ MAX
CEILING
ADJUSTABLE
FIRESTOP/THIMBLE
ASSEMBLY
CLEARANCE TO
COMBUSTIBLES
REQUIRED FROM
VENT PIPE
ADJUSTABLE
ROOF JACK
ASSEMBLY
STORM COLLAR
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
Figure 39
25049-0-0309Page 26
Page 27
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.)
Vertical Flex Termination Kit
Item
NumberItem DescriptionRepair Part No.
14”/7” Vertical Termination CapMF1000381
2Roof Support KitMF1005031
32 Ply Alum Flex 4” Diameter by 6 ft.MF04ALA2F0061
42 Ply Alum Flex 7” Diameter by 6 ft.MF07ALA2F0061
54”/7” x 48” Rigid Pipe AssemblyMF1005541
6Firestop Thimble AssemblyMF1001241
7Roof Flashing (0/12 to 6/12)MF1000911
87” Flex Adapter Collar with GasketMF1005241
97” Storm CollarMF1001472
10Spring SpacersMF1005485
N/SClamp 4” DiameterMF1003302
N/SClamp 7” DiameterMF1005342
N/S#8 x 1/2” Self Drilling ScrewsN/A20
N/SHT SiliconeN/A1
N/S#8 x 5/8” Self Drilling ScrewsN/A10
25049-0-0309Page 27
Quantity
Supplied
Page 28
8”
(203mm)
8”
(203mm)
8”
(203mm)
4” FLEX
VENT PIPE
SPACER
SPRING
SPACER
SPRINGS
FLEX FLUE PIPE
FLEX OUTER VENT
To pofVent
3” (76mm)
1” (25mm)
1” (25mm)
7” Diameter
intake vent
4” Diameter flue
Combustibles NOT
allowed in shaded
area
7” DIA. FLEX
VENT PIPE
4” DIA. FLEX
FLUE PIPE
4” DIA. FLUE
ADAPTOR
COLLAR
7” DIA. INLET
ADAPTOR COLLAR
(WITH GASKET)
BAND CLAMP
APPLY HIGH
TEMPERATURE
SEALANT
DVVK-4F FLEX VENT INSTRUCTIONS
The DVVK-4F FLEX VENT KIT includes the following components:
• (1) Horizontal Termination Cap
• (1) 4-foot section of Flex vent with spacers (4" ue/7" outer
pipe)
• (1) 4" dia. Flue adapter collar
Flex venting can only be installed vertically off of the ADVX Series replaces. When installing a horizontal vent run from top connections,
maintain at least ½" rise for every 12" of vent run. Refer to Figure 52 when mounting termination near vinyl siding.
CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.
If space permits, it is generally easier to attach venting in the top vent conguration.
Because of sharp edges, always use gloves when handling the ex vent components.
Vent connections should overlap a minimum of 1" for proper sealing.
Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
• (1) 7" dia. Outer Vent adapter collar
• (1) Wall Firestop/Thimble Assembly
• Hardware pack that includes band clamps and screws
INSTALLATION
1. Unpack vent components and check that all items are included.
2. Check to see that the vent spacer springs are located around the ue
vent at 8" and 12" intervals along its length. See Figure 40. If not,
stretch the spacer springs to about 15" long and wrap them around
the ue, then interlock the ends of each spring about 2". See Figure
41. Maintain equal distance between spring spacers.
Figure 40
attaching the vent end connectors.
8. Attach the Termination Cap to the outside of the house.
9. Prior to making the vent connections, apply high temperature sealant
(1000 degree F min.) to the vent connections before securing with
the band clamps provided. Note: The flue pipe end without the
adapter is to be installed to the Termination Cap.
10. Apply sealant to the outside of the flue pipe adapter and connect
to the flex flue pipe. Then insert the adapter into the fireplace flue.
Secure flue adapter to the fireplace flue with a minimum of two
screws provided. See Figure 42.
11. Attach the Outer Vent pipe to the 7" dia. Collar on the fireplace with a
large band clamp provided. Sealant may also be used on the outer vent
connections.
12. Check all vent connections for tightness. Make sure horizontal
venting has the proper rise and combustible clearances required.
Refer to venting charts in fireplace instruction manual.
Figure 41
3. Remove the 6-⅝" dia. Vent collar from the fireplace. Replace this
collar with the 7" dia. Flex Vent adapter collar provided with the
vent kit.
4. Slide the Flex Vent flue pipe into the Outer Flex Vent pipe.
5. Install the Wall Firestop/Thimble assembly as required through the
wall. Refer to the venting charts in the fireplace manual to determine
the proper height and size of the vent opening. The minimum
opening should be 9" wide by 11" high. The minimum combustible
clearance from the horizontal vent is 1" from sides and bottom, and
3" above the vent pipe. See Figure 43.
6. In most cases, after determining the length of the vent that is
needed, it may be easier to install the flue and outer vent pipes to
the Termination Cap first, then from the outside, feed the venting
through the wall to the fireplace.
7. If the venting is to long, trim off any excess vent before
Figure 42
Figure 43
25049-0-0309Page 28
Page 29
RECESSED LOCATION
OUTSIDE CORNER
INSIDE CORNER
“A” = COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“F”=COMBUSTIBLE 6” (152mm)
= NONCOMBUSTIBLE 6” (152mm)
BALCONY
WITH PERPENDICULAR SIDE WALL
BALCONY
WITH NO SIDE WALL
“C”=CLEARANCE FROM CORNER
IN RECESSED LOCATION
COMBUSTIBLE 9” (229mm)
NONCOMBUSTIBLE 2” (51mm)
“D”=MINIMUM WIDTH FOR BACK WALL
OF A RECESSED LOCATION
COMBUSTIBLE 38” (965mm)
NONCOMBUSTIBLE 24” (610mm)
“E” = MAXIMUM DEPTH OF 48” (1219mm)
FOR RECESSED LOCATION
“G”=COMBUSTIBLE 9” (229mm)
= NONCOMBUSTIBLE 2” (51mm)
“H”=COMBUSTIBLE 18” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
“I”=COMBUSTIBLE 18” (457mm)
= NONCOMBUSTIBLE 12” (305mm)
TERMINATION CLEARANCES
Termination clearance for buildings with combustible and noncombustible exteriors.
Vertical Sidewall Installations
Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom
and sides.
Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so
that the horizontal vent terminal is located ush to, or beyond the outcrop siding.
Information on Various Venting Routes and Components
Important: It is always best to locate the replace in such a way that minimizes the number of offsets and horizontal vent length.
Since it is very important that the venting system maintain its balance between the combustion air intake and the ue gas exhaust, certain
limitations as to vent congurations apply and must be strictly adhered to.
The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths
allowable.
The horizontal vent run refers to the total length of vent pipe from the ue collar of the replace to the face of the outer wall.
The maximum horizontal vent run is 20 feet (457 cm) when the vertical vent rise is 8 feet (244 cm). See Figure 17.
Venting terminals shall not be recessed into wall or siding.
25049-0-0309Page 29
Figure 44
Page 30
VENT TERMINALAIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
VENT CLEARANCES
Figure 45
A = *Clearance above grade, veranda, porch, deck or balcony
[*12 inches (30cm) minimum]
B = clearance to window or door that may be opened [*12 inches
(30cm) minimum for appliances < 100,000 Btuh (30kW)
C = clearance to permanently closed window [minimum 12
inches (30cm) recommended to prevent condensation on
window]
D = vertical clearance to ventilated soft located above the
terminal within a horizontal distance of 24 inches (60 cm) from
the center of the terminal [18 Inches (46 cm) minimum
E = clearance to unventilated soffit [12 inches 30cm)
minimum]
F = clearance to outside corner [See Page 29]
G = clearance to inside corner [See Page 29]
H = *not to be installed above a meter/regulator assembly
within 3 feet (90cm) horizontally from the center-line of
the regulator
I = clearance to service regulator vent outlet [*6 feet (1.8m)
minimum]
J = clearance to non-mechanical air supply inlet to building or
the combustion air inlet to any other appliance [*12 inches
(30cm) minimum for appliances ≤ 100,000 Btuh (30 kW)
36 inches (90cm) minimum for appliances > 100,000 Btuh
(30kW)]
K = clearance to a mechanical air supply inlet [* 6 feet (1.8m)
minimum]
L = †clearance above paved sidewalk or a paved driveway located
on public property [*7 feet (2.1m) minimum]
M = clearance under veranda, porch, deck, or balcony [*12 inches
(30cm) minimum ¥]
† a vent shall not terminate directly above a sidewalk or
paved driveway which is located between two single family
dwellings and serves both dwellings*
¥ only permitted if veranda, porch, deck, or balcony, is fully
open on a minimum of 2 sides beneath the oor*
* as specied in CGA B149 Installations Codes or ANSI
Z223.1. Note: Local Codes or Regulations may require
different clearances.
25049-0-0309Page 30
Page 31
VERTICAL
TERMINATION
(MAXIMUM OF
THREE 90° ELBOWS)
STORM COLLAR
ROOF FLASHING
WALL THIMBLE
HORIZONTAL
TWO 90° ELBOWS)
TERMINATION
(MAXIMUM OF
90° ELBOW
OR
45° ELBOW
90° ELBOW
CEILING FIRESTOP
WALL STRAP
PIPE LENGTH
VENT SYSTEM IDENTIFICATION
Installing Vent Components (Figure 46)
Begin the vent system installation by installing the rst Simpson
Duravent component, 90° elbow to the starting collars or straight
pipe on the top of the appliance, then the straight pipe length and
then horizontal or vertical termination kit.
NOTE: All outer connection joints must be sealed with aluminum
tape, screws or silicone sealant rated above 300°F/149°C. The
inner ue joints do not require any sealant.
Simpson Duravent vent system components lock into place by
sliding the concentric pipe section with four (4) equally spaced
interior beads onto the appliance collar or previously installed
component end with four (4) equally spaced indented sections.
When the internal beads of each starting outer pipe line up, rotate
pipe section clockwise 90° (approximately 3 inches). The vent pipe
is now locked together.
Continue adding components per the pre-planned vent system
conguration. Be certain that each succeeding vent component
is securely tted and locked into the preceding component in the
vent system.
Special Venting Components (Simpson Duravent)
See Empire Comfort Systems Retail Price List for Simpson
Duravent part numbers and pricing.
Special DV Vent Kits
Available from Empire Comfort Systems, Inc. dealers.
DVVK-4VP
(DVVK-4V)
Direct-Vent Fireplace Vent Kit - Vertical,
Includes SD-991, SD-953, and SD-943
Direct-Vent Fireplace Vent Kit for Top Vent,
DVVK-4TP
(DVVK-4T)
Thru-the-wall, 8 to 11 inch wall thickness,
Incl u d e s SD-911, SD - 9 8 5 , SD-990 and
SD-942
DVVK-4TSP
(DVVK-4TS)
DVVK-4FV
DVVK-4RE
Direct-Vent Fireplace Vent Kit for Top Vent,
Thru-the-wall, 5 to 7 inch wall thickness,
Includes SD908, SD-985, SD-990 and SD-942
Direct-Vent Fireplace Vertical Flex Vent Kit
Direct-Vent Fireplace Vent Kit, Thru-the-wall,
5 to 13 3/4 inch wall thickness
Figure 46
Special DV Vent Kits
Available from Empire Comfort Systems, Inc. dealers.
DVVK-5RP
(DVVK-5R)
Direct-Vent Fireplace Vent Kit for Rear Vent,
6 to 12 inch wall thickness, Includes SD-1208,
SD-1247, and SD-2184
Direct-Vent Fireplace Vent Kit for Top Vent,
DVVK-5TP
(DVVK-5T)
Thru-the-wall, 4 to 6 inch wall thickness,
Includes SD-1290, SD-1284, SD-1208 and
SD-1247
DVVK-5VP
(DVVK-5V)
DVVK-5TS
DVVK-5F
Direct Vent Fireplace Vent Kit - Vertical,
Includes SD-1291, SD-1253, and SD-1243
Top Vent Kit (Horz.) - 4½" to 6" wall thickness
(114.3mm to 152mm)
Horizontal Flex Vent Kit (4' Flex) (1.22m)
25049-0-0309Page 31
Page 32
PIPE STRAP
STUD WALL
1” MIN.
(25.4mm)
FLUE OUTLET
48”
(1219mm)
VENTING FRAMING AND FINISHING
WALL FIRESTOP
HOLE IS OFF-SET
TOWARDS BOTTOM
OF WALL OPENING.
A
B
Installing Support Brackets (Figure 47)
A horizontal pipe support MUST BE used for each 3 feet of horizontal
run. The pipe supports should be placed around the pipe and nailed
in place to framing members. There MUST BE a 3 inch clearance
to combustibles above ue pipe and elbows and 1 inch clearance
on both sides and bottom of the ue pipe to combustibles on all
horizontal pipe sections and elbows.
Vertical runs of this vent systems must be supported every 4 feet
above the appliance ue outlet by wall brackets attached to the
vent pipe and secured with nails or screws to structural framing
members.
Vent SizeAB
6 5/8"10"11"
8"10 3/8" 12 3/8"
Figure 47
Installing Firestops (Figures 48, 49, 50, and 51)
Firestops are required for safety whenever the vent system passes
through an interior wall, an exterior wall, or a ceiling. These restops
act as a rebreak heat shield and as a means to insure that minimum
clearances are maintained to the vent system.
Horizontal runs in the vent system which pass through either interior
or exterior walls, require the use of wall restops on both sides of
the wall through which the vent passes.
Cut an appropriate sized hole in wall. See Figure 48. Position
restop on interior side of wall for hole.
Attention: Wall restop hole is off-set towards bottom of wall
opening. Secure with nails or screws. Continue the vent run through
the restop. See Figure 48.
Figure 48
Vertical runs of this system which pass through ceilings require the
use of ONE (1) ceiling restop at the hole in each ceiling through
which the vent passes.
Position a plumb bob directly over the center of the vertical vent
component and mark the ceiling to establish the center point of the
vent. Drill a hole or drive a nail through this center point and check
the oor above for any obstructions such as wiring or plumbing
runs. Reposition the appliance and vent system, if necessary, to
accommodate ceiling joists and/or obstructions.
Cut an appropriate sized hole through the ceiling, using the center
point previously marked. See Figure 49. Frame the hole with
framing lumber the same size as the ceiling joists. See Figure 49.
If the area above the ceiling is NOT an attic, position and secure
the ceiling restop on the ceiling side of the previously cut and
framed hole. See Figure 50. If the area above the ceiling is an attic,
position and secure the restop on top of the previously framed
hole. See Figure 51.
NOTE: Remove insulation from the framed area in the attic before
installing the restop and/or vent pipes.
25049-0-0309Page 32
Page 33
A
B
NAILS,4REQUIRED
CEILING FIRESTOP
EXISTING CEILING JOISTS
NEW FRAMING
CEILING BELOW
B
A
NAILS,4REQUIRED
CEILING FIRESTOP
A
B
VENTING FRAMING AND FINISHING (continued)
Vent SizeAB
6 5/8"10"10"
8"10 1/2" 10 1/2"
Vent SizeAB
6 5/8"10"10"
8"10 1/2" 10 1/2"
Figure 49
Figure 50
Vent SizeAB
6 5/8"10"10"
8"10 1/2" 10 1/2"
Figure 51
See Horizontal Termination Page 34 and Vertical Termination
Pages 36 and 37.
25049-0-0309Page 33
Page 34
BOLT(4 REQUIRED)
VENT TERMINATION
WOOD SCREWS (4 REQUIRED)
NUT
(4 REQUIRED)
CUT VINYL SIDING AWAY
TO FIT STANDOFF
HORIZONTAL TERMINATION
NOTE: Termination cap should pass through the wall restop
from the exterior of the building. Adjust the termination
cap to its nal exterior position on the building.
Warning: Termination cap must be positioned so that arrow
is pointing up.
Attach the termination cap with the four wood screws provided.
Before attachment of the termination, run a bead of silicone sealant
rated above 250°F on its outside edge too, so as to make a seal to
the exterior wall.
NOTE: Wood screws can and should be replaced with appropriate
fasteners for use on stucco, brick, concrete or other types
of siding.
CAUTION: If exterior walls are nished with vinyl siding, (or
materials that could become discolored or warp) it is necessary to
install a vinyl siding standoff.
The vinyl siding standoff will be installed between the vent
termination and the exterior wall. See Figure 52. This horizontal vent
termination bolts onto the at portion of the vinyl siding standoff, so
an air space will exist between the wall and the termination cap.
Figure 52
25049-0-0309Page 34
Page 35
SPACER
SPRINGS
FLEX FLUE PIPE
FLEX OUTER VENT
8” DIA. FLEX
VENT PIPE
5” DIA. FLEX
FLUE PIPE
5” DIA. FLUE
ADAPTOR
COLLAR
8” DIA. INLET
ADAPTOR COLLAR
(WITH GASKET)
BAND CLAMP
APPLY HIGH
TEMPERATURE
SEALANT
To pofVent
3” (76mm)
1” (25mm)
1” (25mm)
8” Diameter
intake vent
5” Diameter flue
Combustibles NOT
allowed in shaded
area
8”
(203mm)
8”
(203mm)
8”
(203mm)
4” FLEX
VENT PIPE
SPACER
SPRING
DVVK-5F FLEX VENT INSTRUCTIONS
The DVVK-5F FLEX VENT KIT includes the following components:
• (1) Horizontal Termination Cap
• (1) 4-foot section of Flex vent with spacers (5" ue/8"
outer pipe) with ue adapter collar
Flex venting can only be installed vertically off of the ADVX Series replaces. When installing a horizontal vent run from top connections, maintain at least ½" rise for every 12" of vent run. Refer to the Figure 52 when mounting termination near vinyl siding.
CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.
If space permits, it is generally easier to attach venting in the top vent conguration.
Because of sharp edges, always use gloves when handling the ex vent components.
Vent connections should overlap a minimum of 1" for proper sealing.
Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.
• (1) Wall Firestop/Thimble Assembly
• Hardware pack that includes band clamps and screws
INSTALLATION
1. Unpack vent components and check that all items are included.
2. Check to see that the vent spacer springs are located around the
ue vent at 8" and 12" intervals along its length. See Figure 53.
If not, stretch the spacer springs to about 15" long and wrap them
around the ue, then interlock the ends of each spring about 2".
See Figure 54. Maintain equal distance between spring spacers.
Figure 53
the vent end connectors.
7. Attach the Termination Cap to the outside of the house.
8. Prior to making the vent connections, apply high temperature
sealant (1000 degree F min.) to the vent connections before
securing with the band clamps provided. Note: the flue pipe end
without the adapter is to be installed to the Termination Cap.
9. Apply sealant to the outside of the flue pipe adapter and connect
to the flex flue pipe. Then insert the adapter into the fireplace
flue. Secure flue adapter to the fireplace flue with a minimum of
two screws provided. See Figure 55.
10. Attach the Outer Vent pipe to the 8" dia. Collar on the fireplace
with a large band clamp provided. Sealant may also be used on
the outer vent connections.
11. Check all vent connections for tightness. Make sure horizontal
venting has the proper rise and combustible clearances required.
Refer to venting charts in fireplace instruction manual.
Figure 55
Figure 54
3. Use existing 8" dia. inlet collar to attach outer vent pipe.
4. Install the Wall Firestop/Thimble assembly as required through
the wall. Refer to the venting charts in the fireplace manual to
determine the proper height and size of the vent opening. The
minimum opening should be 10" wide by 12" high. The minimum
5. In most cases, after determining the length of the vent that is
combustible clearance from the horizontal vent is 1" from sides
and bottom, and 3" above the vent pipe. See Figure 56.
needed, it may be easier to install the flue and outer vent pipes to
the Termination Cap first, then from the outside, feed the venting
through the wall to the fireplace.
6. If the venting is to long, trim off any excess vent before attaching
25049-0-0309Page 35
Figure 56
Page 36
H
X
12
VENTCAP
GAS VENT
LOWEST
DISCHARGE
OPENING
ROOF PITCHIS X/12
H(Min.)-Minimum height from
roof to lowest discharge opening
VERTICAL TERMINATION
Locate and mark the center point of the venting pipe. Using a nail
on the underside of the roof and drive this nail through this center
point. Make the outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of
the roof. There must be a 1 inch clearance (25mm) to the
vertical pipe sections. This clearance is to all combustible
material.
Cover the opening of the vent pipe and cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the
frame securely. Flashing anchored to frame must withstand high
winds. The storm collar is placed over this joint to make a watertight seal. Non-hardening sealant should be used to completely seal
this ashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING: Major U.S. building codes specify minimum
chimney and/or vent height above the roof top. These minimum
heights are necessary in the interest of safety. These specications are summarized in Figure 57.
ROOF PITCHH (Min.)
Flat to 6/1212" (305 mm)
6/12 to 7/1215" (381 mm)
Over 7/12 to 8/1218" (457 mm)
Over 8/12 to 16/1224" (610 mm)
Over 16/12 to 21/1236" (914 mm)
Figure 57
Note that for steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep
pitched roofs, and other similar factors can result in poor draft,
or down-drafting. In these cases, increasing the vent height may
solve this problem.
Figure 58
When terminating the vent cap near an exterior wall or overhang,
maintain minimum clearances as shown in Figure 58
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the
elements for corrosion. These will appear as rust spots or
streaks and, in extreme cases, holes. These components should
immediately be replaced.
2. Remove the cap and shine a ashlight down the vent. Remove
any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water
droplets forming in the inner liner and subsequently dripping
out at joints. Condensate can cause corrosion of caps, pipe and
ttings. It may be caused by having excessive lateral runs, too
many elbows and exterior portions of the system being exposed
to cold weather.
4. Inspect joints to verify that no pipe sections or ttings have been
supports, such as wall straps or plumbers’ tape for rigidity.
Venting terminal shall not be recessed into a wall or siding.
A removable panel or other means must be provided in the enclosure
for visual inspection of the ue connection.
NOTE: This also pertains to vertical vent systems installed on the
outside of the building.
Slide the vertical vent cap over the ends of the vent pipe and secure.
See Figure 59.
Installing the Vent System in a Chase
A chase is a vertical box-like structure built to enclose the gas
appliance and/or it’s vent system. Vertical vent runs on the outside
of a building may be, but are not required to be installed inside a
chase.
25049-0-0309Page 36
Page 37
TYPICAL ROOF
SUPPORT
TYPICAL JOIST
SUPPORT
40’
(12.19M)
MAXIMUM
8’ (2.44M)
MAXIMUM
8’ (2.44M)
MAXIMUM
45°
45°
VERTICAL TERMINATION (continued)
FEMALE
LOCKING
LUG
MALE
LOCKING
LUG
Figure 59
CAUTION: Treatment of restop spacers and construction of
the chase may vary with the type of building. These instructions
are not substitutes for the requirements of local building codes.
Therefore, your local building codes must be checked to determine
the requirements for these steps.
NOTE: When installing this vent system in a chase, it is always
good building practice to insulate the chase as you would the
outside walls of your home. This is especially important for cold
climate installations. Upon completion of building your chase
framing, install the vent system by following the instructions in
this manual. Remember to build the chase large enough so that
minimum clearance of combustible materials (including insulation)
to the vent system are maintained.
Reassembly and Resealing Vent Pipe System
Attach vent pipe to inlet and outlet vent adaptor on replace,
replace horizontal and vertical pipe lengths, elbows and horizontal
or vertical termination kit.
All vent system components lock into place by sliding the concentric
pipe section with four (4) equally spaced interior beads onto the
appliance collar or previously installed component end with four
(4) equally spaced indented sections. When the internal beads of
each starting outer pipe line up, rotate pipe section clockwise 90°
(approximately 3 inches). The vent pipe is now locked together.
Continue replacing components per the vent system conguration.
Be certain that each succeeding vent component is securely tted
and locked into the preceding component in the vent system.
Reassembly and Resealing Gas Accumulation Relief System
Glass Frame Assembly and Combustion Chamber
Whenever the glass frame assembly is pivoted open by a delayed
ignition in the main burner, the glass frame assembly gaskets and
combustion chamber must be examined by a qualied service person
for damage. All damaged gaskets on the glass frame assembly and
combustion chamber must be replaced by a qualied service person.
If damage occurs to the combustion chamber, it must be replaced
by a qualied service person. Contact Empire Comfort Systems,
Inc. for replacement parts.
Vertical Through the Roof Applications (Figure 60)
Your Gas Fireplace has been approved for:
a) Vertical installations up to 40 feet in height.
b) Two sets of 45 degree elbow offsets within these vertical
installations. From 0 to a maximum of 8 ft. a vent pipe can be
used between elbows.
c) Wall straps must be used to support offset pipe every 4'.
This application will require that you rst determine the roof pitch
and use the appropriate venting components.
Figure 60
25049-0-0309Page 37
Page 38
LOG IDENTIFICATION
REAR BOTTOM LOG (A)REAR TOP LOG (B)
Part Number - R9228Part Number - R9222
BOTTOM LEFT LOG (C)BOTTOM LEFT CENTER LOG (D)
Part Number - R9227Part Number - R9372
BOTTOM RIGHT CENTER LOG (E)BOTTOM RIGHT LOG (F)
Part Number - R9225Part Number - R9229
FRONT LEFT LOG (G)CENTER LOG (H)
Part Number - R9223Part Number - R9373
TOP LEFT LOG (I)TOP CENTER LOG (J)
Part Number - R-9230Part Number - R9231
TOP RIGHT LOG (K)FRONT CENTER LOG (L)
Part Number - R9232Part Number - R9224
FRONT RIGHT LOG (M)
Part Number - R9226
25049-0-0309Page 38
Page 39
LOG PLACEMENT (13 LOG SET)
Before you begin: If you are installing logs into the ADVX36 or
ADVX42 model then this replace is supplied with a set of 13
ceramic ber logs. Do not handle these logs with your bare hands.
Always wear gloves to prevent skin irritation from ceramic bers.
After handling logs, wash your hands gently with soap and water
to remove any traces of ber.
The positioning of logs is critical to safe and clean operation of
this replace. Sooting and other problems may result if the logs
are not properly and rmly positioned in the replace. Please refer
to Figures 61 through 63 and corresponding WARNING, when
completing the following log placement steps.
1. Remove top and bottom louvers.
2. Remove glass door from rebox.
3. Remove logs from bun.
4. Place Rear Bottom Log (A) on the rear part of the burner over
the pilot.
6. Place Bottom Left Log (C) on far left pin of burner. The "lip"
of the log will hang off the side of the burner.
7. Place Bottom Left Center Log (D) on second and third pins
from left side of the burner.
5. Place Rear Top Log (B) on log shelf on burner ensuring pins
go into holes on bottom of log.
8. Place Bottom Right Center Log (E) on fourth and fth pins
from the left side of the burner.
25049-0-0309Page 39
Page 40
LOG PLACEMENT (13 LOG SET)
9. Place Bottom Right Log (F) on far right pin on the burner. The
"lip" of the log will hang off the side of the burner.
10. Place Front Left Log (G) on (C) Log pin. End of (G) Log will
rest on rebox bottom.
12. Place Top Left Log (I) on two left pins on (B) Log.
13. Place Top Center Log (J) on third and fourth pins from the left
on (B) Log. "Y" branch will rest on (H) Log.
11. Place Center Log (H) on pin on (A) Log with "Y" branches
resting on (D) and (E) logs.
14. Place Top Right Log (K) on far right pin on (B) Log. End of
log will rest on (F) Log.
25049-0-0309Page 40
Page 41
LOG PLACEMENT (13 LOG SET)
15. Place Front Center Log (L) between third and fourth grates on
the burner. The short "Y" branch will point left and the bottom
of the "Y" resting on the rebox bottom.
16. Place Front Right Log (M) on the fth grate from the left with
the top resting on (K) Log.
ATTENTION: Do not place decorative rock on logs or on
burner. The decorative rock should only be placed on the
replace oor.
18. Replace glass door onto rebox.
19. Secure the two glass frame spring clamps at bottom of
rebox.
20. Align the tabs on top louver brackets with slots in front posts
to secure top louver.
21. Close bottom louver. Lift slightly to engage the end tabs into
the slots in replace sides to close louver panel.
WARNING: Failure to position the parts in accordance with
this diagram or failure to use only parts specically approved
with this appliance may result in property damage or personal
injury.
17. After all logs are properly positioned, place small "dime" size
pieces of Rockwool lightly across the front round "blueame"
ports. Place the ember material (Rockwool pieces) side by side.
Do not stack more than one layer of embers across the burner
ports. See Figure 61.
Figure 62
Attention: Refer to Log Identication Page 38, and Figures 63
and 64 to order logs.
Caution: If a log is broken, cracked or chipped, order a
replacement log. See page 42.
Figure 61
25049-0-0309Page 41
Page 42
LOG PLACEMENT (13 LOG SET)
A
B
F
E
D
C
J
L
G
H
M
K
I
Figure 63
Log Set Parts List
Index LetterPart Number Description
AR9228Rear Bottom Log
BR9222Rear Top Log
CR9227Bottom Left Log
DR9372Bottom Left Center Log
ER9225Bottom Right Center Log
FR9229Bottom Right Log
GR9223Front Left Log
HR9373Center Log
IR9230Top Left Log
JR9231Top Center Log
KR9232Top Right Log
LR9224Front Center Log
MR9226Front Right Log
Figure 64
25049-0-0309Page 42
Page 43
OPERATING INSTRUCTIONS
HI/LO REGULATOR
CONTROL KNOB
750 Millivolt System
The standing pilot (750 millivolt system) is a continuous burning
pilot. The pilot remains ON even when the main burner is OFF.
When you ignite the pilot, the thermopile produces millivolts
(electrical current) which energizes the magnet in the gas valve.
After 30 seconds to 1 minute time period you can release the gas
control knob and the pilot will stay ON. Allow your pilot ame to
operate an additional one (1) to two (2) minutes before you turn the
gas control knob from the PILOT position to the ON position. This
time period allows the millivolts (electrical current) to build-up to
a sufcient level allowing the gas control to operate properly.
1. Follow the SAFETY and LIGHTING INSTRUCTIONS for
standing pilot controls found in this manual and on labels found
in control compartment behind the door assembly.
CAUTION: During the initial purging and subsequent lightings,
never allow the gas valve control knob to remain depressed in
the “pilot” position without pushing the piezo ignitor button
at least once every second.
2. During the operating season, leave the control valve knob in the
“ON” position. This will allow the pilot ame to remain lit. Turn
the burner ame on or off with the replace Remote/OFF/ON
switch, wall switch or remote controls.
NOTE: The gas control valve allows you to increase or decrease the
height of the main burner ame. The control valve has a pressure
regulator with a knob as shown in Figure 65. Rotate the knob
clockwise to “HI” to increase the ame height and counterclockwise
to “LO” to decrease the ame height.
3. When the operating season is over, turn the Remote/OFF/ON
switch to “OFF” and the control valve to “OFF”. The system,
including the pilot light, will be shut down.
The OWNER should carefully read and follow these operating
instructions at all times. Lower the door assembly to view the gas
controls for the replace.
Initial Lighting
Upon completing the gas line or turning the gas valve on after it
has been in the “OFF” position, a small amount of air will be in the
lines. When rst lighting the replace, it will take a few minutes
for the lines to purge themselves of this air. Once the purging is
complete, the replace will light and operate satisfactorily.
Subsequent lightings of the appliance will not require such purging
if the gas valve is not turned to “OFF.”
Pilot Flame (Figure 66)
The thermopile/thermocouple (standing pilot) tips should be
covered with ame.
Figure 65
25049-0-0309Page 43
Figure 66
Page 44
OPERATING INSTRUCTIONS (continued)
STANDING PILOT OPERATING INSTRUCTIONS
Remote/Off/On Switch
The replace is equipped with a Remote/OFF/ON switch. A wire
harness is attached to the Remote/OFF/ON switch. The red, black
and green (wires) female push-ons attach to the Remote/OFF/ON
switch. At the opposite end of the wire harness, the black and green
(wires) female push-ons attach to the gas valve. An additional
green wire and the red wire, which are stripped and bare, will attach to one of the accessories that can be purchased for use with
your replace.
Operation of REMOTE/OFF/ON Switch with no Accessories
To ignite main burner, turn the control knob on the gas valve from
the PILOT position to the ON position. Turn the Remote/OFF/ON
switch from the OFF position to the ON position. The additional green
wire and red wire, which are stripped and bare are not used.
Wall Switch, FWS-1
Connect the green and red, stripped and bare, wires on the
REMOTE/OFF/ON switch wire harness to the wall switch. Turn
the REMOTE/OFF/ON switch to the Remote position. Pivot the
rocker switch on the FWS-1 to the ON position.
Wall Thermostats (optional)
TRW - Wireless for Millivolt models
TMV - Reed switch for Millivolt models
Battery Operated Remote Controls, FRBC, FRBTC, and
TRW
Connect the green and red, stripped and bare, wires on the
REMOTE/OFF/ON switch wire harness to the remote receiver
that is a component in the remote kit. Turn the REMOTE/OFF/ON
switch to the remote position. Follow instructions included with
the remote to complete installation.
Note: If batteries fail in the remote, and immediate heat is desired,
turn the REMOTE/OFF/ON switch from the REMOTE position
to the ON position.
Electric (120 volt) Operated Remote Control, FREC
Connect the green and red, stripped and bare, wires on the REMOTE/
OFF/ON switch wire harness to the wires on remote receiver that
is a component in the FREC. Turn the REMOTE/OFF/ON switch
to the REMOTE position. Follow instructions in the FREC to
complete installation.
NOTE: If electric (120 Volt) fails in FREC, and immediate heat
is desired, turn the REMOTE/OFF/ON switch from the REMOTE
position to the ON position.
Installation of Remote Receiver
Place remote receiver on the oor of replace behind the louver
as far forward as possible.
Attention: The velcro loop and hook are not necessary in this
installation but can be used to secure remote receiver.
Refer to remote control installation and operating instructions for
more details on remote control.
Millivolt Control
The valve regulator controls the burner pressure which should be
checked at the pressure test point. Turn captured screw counter
clockwise 2 or 3 turns and then place tubing to pressure gauge over
test point (Use test point “A” closest to control knob). After taking
pressure reading, be sure and turn captured screw clockwise rmly
to re-seal. Do not over torque. Check for gas leaks.
Millivolt thermopile is self generating. Gas valve does not require
24 volts or 110 volts.
Check System Operation
Millivolt system and all individual components may be checked
with a millivolt meter 0-1000 MV range.
It is important to use wire of a gauge proper for the length of the
wire:
Recommended Wire Gauges
Maximum LengthWire Gauge
1' to 10'18
10' to 25'16
25' to 35'14
25049-0-0309Page 44
Page 45
REMOTE CONTROL RECEIVER
GAS VALVE
REMOTE/OFF/ON SWITCH
(OPTIONAL) REMOTE CONTROL RECEIVER
REMOTE/OFF/ON SWITCH
REMOTE
OFF
ON
THERMOPILE
IF ANY OF THE ORIGINAL WIRE
AS SUPPLIED WITH THIS UNIT
MUST BE REPLACED, IT MUST BE
REPLACED WITH NO. 18, 150°C
WIRE OR ITS EQUIVALENT.
GAS VALVE
THERMOCOUPLE
(REAR CONNECTION)
PILOT
(OPTIONAL) THERMOSTAT
(OPTIONAL) WALL SWITCH
RED
GREEN
BLACK
GREEN
STANDING PILOT WIRING DIAGRAM
Figure 67
25049-0-0309Page 45
Page 46
THERMOCOUPLE
ELECTRODE
PILOT
THERMOPILE
GAS CONTROL KNOB SHOWN
IN “OFF”POSITION
REMOTE
OFF
ON
STANDING PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result causing property
damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. Before lighting smell all around the appliance area for gas.
Be sure to smell next to the oor because some gas is heavier
than air and will settle on the oor.
What To Do If You Smell Gas
• Do not try to light any appliance.
• Do not touch any electrical switch;
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above.
2. Set REMOTE/OFF/ON switch to OFF.
3. Turn off all electric power to the appliance (if applicable).
4. Lower bottom louver assembly.
5. Push in gas control knob slightly and turn clockwise
to "OFF."
Note: Knob cannot be turned from "PILOT" to "OFF" unless
knob is pushed in slightly. Do not force.
6. Wait ten (10) minutes to clear out any gas. Then smell for gas,
including near the oor. If you then smell gas, STOP! Follow
"B" in the safety information above. If you do not smell gas,
go to the next step.
7. Find pilot - Follow metal tube from gas
control. The pilot is behind the burner
on the right side.
8. Turn gas control knob counterclockwise
to "PILOT."
• If you cannot reach your gas supplier, call the re
department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it; call a qualied service technician. Force
or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system and
any gas control which has been under water.
9. Push in control knob all the way and hold in. Repeatedly push
the piezo ignitor button until the pilot is lit. Continue to hold
the control knob in the for about one (1) minute after the pilot is
lit. Release knob, and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 9.
• If the control knob does not pop up when released, STOP
and IMMEDIATELY call a qualied service technician
or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician
or gas supplier.
10. Turn gas control knob counterclockwise to "ON."
11. Close bottom louver assembly.
12. Turn on all electric power to the appliance (if applicable).
13. Set REMOTE/OFF/ON switch to desired setting.
TO TURN OFF GAS TO FIREPLACE
1. Set REMOTE/OFF/ON switch to OFF.
2. Turn off all electric power to the appliance if service is to
be performed (if applicable).
3. Lower bottom louver assembly.
4. Push in gas control knob slightly and turn clockwise
to "OFF." Do not force.
5. Close bottom louver assembly.
25049-0-0309Page 46
Page 47
STANDING PILOT TROUBLESHOOTING
With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do
experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualied service person in the diagnosis
of problems and the corrective action to be taken.
1. Spark ignitor will not light pilot after repeated triggering
of piezo ignitor button.
a. Defective ignitor (no spark electrode).
—Check for spark at electrode and pilot; if no spark and
electrode wire is properly connected, replace ignitor.
b. No gas or low gas pressure.
—Check remote shut off valves from replace. Usually
there is a valve near the main. There can be more than one
(1) valve between the replace and main.
—Low pressure can be caused by a variety of situations
such as a bent line, too narrow diameter of pipe, or low line
pressure. Consult with plumber or gas supplier.
c. No LP in tank.
—Check LP (propane) tank. Rell tank.
2. Pilot will not stay lit after carefully following lighting
instructions.
a. Defective thermocouple.
—Check that pilot ame impinges on thermocouple. Clean
and/or adjust pilot for maximum ame impingement.
—Ensure the thermocouple connection at the gas valve is
fully inserted and tight (hand tight plus 1/4 turn). Faulty
thermocouple if reading is below specied minimum of 15
millivolts.
—Disconnect the thermocouple from the valve, place one
millivolt meter lead wire on the end of the thermocouple
and the other millivolt meter lead wire on the thermocouple
copper wire. Start the pilot and hold the valve knob in. If
the millivolt reading is less than 15 millivolt, replace the
thermocouple.
b. Defective valve.
—If thermocouple is producing more than 15 millivolts,
replace faulty valve.
3. Pilot burning, no gas to burner, valve knob “ON”, REMOTE/
OFF/ON switch “ON.”
a. REMOTE/OFF/ON switch, wall switch, remote control or
wires defective.
—Check REMOTE/OFF/ON switch and wires for proper
connections. Place jumper wires across terminal at switch.
If burner comes on, replace defective switch. If OK, place
jumper wires across switch wires at gas valve-if burner
comes on, wires are faulty or connections are bad.
b. Thermopile may not be generating sufcient millivolts.
—If the pilot ame is not close enough physically to the
thermopile, adjust the pilot ame.
—Be sure the wire connections from the thermopile at the
gas valve terminals are tight and the thermopile is fully
inserted into the pilot bracket.
—Check the thermopile with a millivolt meter. Take the
reading at TH-TP & TP terminals of the gas valve. The
meter should read 350 millivolts minimum, while holding
the valve knob depressed in the pilot position, with the pilot
lit, and the REMOTE/OFF/ON switch in the OFF position.
Replace the faulty thermopile if the reading is below the
specied minimum.
—With the pilot in the ON position, disconnect the thermopile
leads from the valve. Take a reading at the thermopile leads.
The reading should be 350 millivolts minimum. Replace the
thermopile if the reading is below the minimum.
c. Defective valve.
—Turn valve knob to ON. Place REMOTE/OFF/ON switch
to ON. Check with millivolt meter at thermopile terminals.
Millivolt meter should read greater than 200 millivolts. If the
reading is okay and the main burner does not ignite, replace
the gas valve.
d. Plugged main burner orice.
—Check main burner orice for blockage and remove.
4. Frequent pilot outage problem.
a. Pilot ame may be too high or too low, or blowing (high),
causing pilot safety to drop out.
—Clean and adjust ame for maximum ame impingement on
the thermocouple. Follow lighting instructions carefully.
5. The pilot and main burner extinguish while in operation.
a. No LP (Propane) in tank.
Check LP (Propane) tank. Rell fuel tank.
b. Inner vent pipe leaking exhaust gases back into system.
—Check for leaks.
c. Glass too loose, gasket leaks in corners after usage.
—Be certain glass assembly is installed correctly.
d. Horizontal vent improperly pitched.
—The horizontal vent cap should slope down only enough
to prevent any water from entering the unit. The maximum
downwards slope is 1/4 inch.
e. Bad thermopile or thermocouple.
—Replace if necessary.
f. Improper vent cap installation.
—Check for proper installation and freedom from debris or
blockage.
6. Glass soots.
a. Flame impingement on logs.
—Check and adjust log position. Contact Empire Comfort
Systems, Inc.
b. Debris around throat of main burner.
—Inspect the opening at the base of the main burner. It is
imperative that NO material be placed in this opening.
7. Flame burns blue and lifts off main burner.
a. Insufcient oxygen being supplied.
—Check to make sure vent cap is installed properly and free
of debris. Make sure that vent system joints are tight and
have no leaks.
—Check to make sure that no material has been placed at
the main burner base.
25049-0-0309Page 47
Page 48
INTERMITTENT PILOT OPERATING INSTRUCTIONS
The intermittent pilot (120/24 volt system) is ON when the main
burner is ON. When the main burner is OFF the intermittent pilot
is OFF.
The pilot ame should envelop 3/8 to 1/2 inch (10 to 13mm) of
the tip of the ame rod.
To adjust:
1. Remove the pilot adjustment cover screw.
2. Turn the inner adjustment screw clockwise
to de-
crease or counterclockwise to increase pilot ame.
Pilot adjustment is shipped at full ow rate. Turn the inner
adjustment screw clockwise if the inlet pressure is
too high.
3. Replace the cover screw after the adjustment to prevent gas
leakage.
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
INTERMITTENT PILOT WIRING DIAGRAM
Provided on the intermittent pilot wiring harness are two (2) stripped
and bare wires that are labeled THERMOSTAT. The wires will be
used for attachment of 24 volt thermostat, optional FWS-1 wall
switch or will attach into the receiver on an optional FRBC-1,
FRBTC-1 or FREC-1 remote control.
Installation of Remote Receiver
Place remote receiver on the oor of replace behind the louver as
far forward as possible.
Attention: The Velcro loop and hook are not necessary in this
installation but can be used to secure remote receiver.
CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH
ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE
MAKING THE ELECTRICAL CONNECTION, MAKE SURE
THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY
GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,
IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL
ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
Figure 68
ELECTRICAL CONNECTION (Figure 68)
The DVP Intermittent Pilot Models with optional fan requires 120
VAC electrical hookup to the electrical box (installed).
The appliance, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, if an external
electrical source is utilized.
Figure 69
1. To wire Junction Box Receptacle, remove the tab on the side of the
receptacle (hot side) to split receptacle. This will be required to separate
blower and valve circuits.
2. Power for switched and live sides of Duplex Receptacle must come
from the same power source. (One circuit breaker on main panel must
switch all power off.)
3. From the wall box to the replace a 3-wire conductor with ground is
recommended, however (2) two-wire conductors with grounds may be
used in place of a 3-wire conductor with a ground if the black wires
from the thermostat and blower switch are identied.
4. Two wall switches, or a wall switch and thermostat may be used to
activate the two receptacle plugs independently.
25049-0-0309Page 48
Page 49
GAS CONTROL KNOB
SHOWN IN "OFF” POSITION.
ON
HONEYWELL
OFF
INTERMITTENT PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a re or explosion may result
causing property damage, personal injury or loss of life.
A. This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
B. BEFORE LIGHTING smell all around the appli-
ance area for gas. Be sure to smell next to the oor
because some gas is heavier than air and will settle
on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
• do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot
by hand.
• If you cannot reach your gas supplier, call
the re department.
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will
not push in or turn by hand, don't try to repair
it; call a qualied service technician. Force or
attempted repair may result in a re or explo-
sion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualied service technician to inspect the appliance and to
replace any part of the control system and any
gas control which has been under water.
6. Turn gas control knob clockwise
7. Wait ten (10) minutes to clear out any gas. Then smell
for gas, including near the oor. If you smell gas, STOP!
Follow "B" in the safety information above. If you don't
smell gas, go to the next step.
8. Turn gas control knob counterclockwise to
"ON".
to "OFF."
5. Lower louver front assembly.
1. Set the thermostat to lowest setting. (if applicable.)
2. Turn off all electric power to the appliance if service is to
be performed.
3. Open bottom louver assembly.
25049-0-0309Page 49
TO TURN OFF GAS TO APPLIANCE
9. Close louver front assembly.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
12. If the appliance will not operate, follow the instructions
"TO TURN OFF GAS TO APPLIANCE" and call your
service technician or gas supplier.
4. Turn gas control knob clockwise
force.
5. Close bottom louver assembly.
to "OFF". Do not
Page 50
INTERMITTENT PILOT TROUBLESHOOTING
CALL SERVICEMAN
GENERAL: All replaces have been re-tested to check for
proper operation. This includes, main burner ame, pilot ame, fan
operation, fan control, limit control and automatic valve operation.
If the replace fails to function on initial installation, it is advisable
to re-check the following:
1. 115 volts to the junction box.
2. Inlet gas pressure.
3. The 24 volt system.
4. Type of gas being used and that shown on the rating label.
The Service Department at Empire Comfort Systems, Inc. may be
contacted to assist in servicing furnace.
Servicing the Pilot and Main Burners, Pilot Orice, and Main
Burner Orices: Disconnect the gas supply at the inlet to the
control valve. Then remove the burner door to which the above
components are attached.
S8600H INTERMITTENT IGNITION MODULE
SPECIFICATIONS
Lockout timing is 90 seconds. Ignition timing is until pilot lights
or lockout occurs.
Module shuts down and cuts power to gas control on ame failure.
Gas control closes to provide 100 percent lockout on ame failure.
Manual reset required.
ELECTRICAL RATINGS:
Voltage and frequency: 20.5 to 28.5V (24V nom.) 60 Hz.
Current rating: 0.2 A.
Valve contact ratings (at 24 Vac):
Run Inrush
Pilot 1.0 A 10.0 A
Main 1.0 A 10.0 A
SPARK GENERATOR OUTPUT: 13kV peak at 25 pf load.
THERMOSTAT ANTICIPATOR SETTING: 0.2 A plus pilot valve
rating plus main valve rating.
THERMOSTAT COMPATIBILITY: Standard models compatible
with all open-close switch type 24 Vac thermostats capable of
supplying rated voltage and current to the module.
AMBIENT TEMPERATURE RATING: Minus 40 F to plus 175
F (minus 40 C to plus 79 C).
RELATIVE HUMIDITY RATING: 5 to 90 percent RH at 95 F.
FLAME FAILURE RESPONSE TIME: 0.8 seconds at 1.0 uA
ame current.
FLAME CURRENT: 1 uA, min.
CHECKOUT
Check out the gas control system:
1. At initial installation of the appliance.
2. As part of regular maintenance procedures.
3. As the rst step in troubleshooting.
4. Any time work is done on the system.
STEP 1: Perform Visual Inspection.
A. With power off, make sure all wiring connections are clean
and tight.
B. Turn on power to appliance and ignition module.
C. Open manual shutoff valves in the gas line to the appliance.
D. Do gas leak test ahead of gas control if piping has been
disturbed.
GAS LEAK TEST: Paint pipe joints with rich soap and water
solution. Bubbles indicate gas leak. Tighten joints to stop
leak.
STEP 2: Review Normal Operating Sequence and Module
Specications.
STEP 3: Reset the Module.
A. Turn the thermostat to its lowest setting.
B. Wait one minute.
As you do Steps 4 and 5, watch for points where operation
deviates from normal. Refer to Troubleshooting Chart to
correct problem.
STEP 4: Check Safety Lockout Operation.
A. Turn gas supply off.
B. Set thermostat above room temperature to call for heat.
C. Watch for spark at pilot burner.
D. Time length of spark operation. Maximum spark time is 90
seconds.
E. Open manual gas cock and make sure no gas is owing to pilot
or main burner.
F. Set thermostat below room temperature and wait one minute
before continuing.
STEP 5: Check Normal Operation.
A. Set thermostat above room temperature to call for heat.
B. Make sure pilot lights smoothly when gas reaches the pilot
burner.
C. Make sure main burner lights smoothly without ashback. Make
sure burner operates smoothly without oating or lifting.
D. If gas line has been disturbed, complete gas leak test.
GAS LEAK TEST: Paint gas control gasket edges and all pipe
connections downstream of gas control, including pilot tubing
connections, with rich soap and water solution. Bubbles indicate
gas leaks. Tighten joints and screws or replace component to
stop gas leak.
E. Turn thermostat below room temperature. Make sure main
burner and pilot ames go out.
OPERATION
Module operation can be conveniently divided into two phases
for S8600H. The phases are trial for ignition and main burner
operation.
TRIAL FOR IGNITION
Pilot Ignition
Following call for heat (system start on S8600H), the module
energizes the rst main valve operator. The rst main valve opens,
which allows gas to ow to the pilot burner. At the same time, the
electronic spark generator in the module produces a 13,000 volt
spark pulse output (at 25 pf load). The voltage generates a spark
at the igniter-sensor that lights the pilot.
If the pilot does not light, or the pilot ame current is not at least
1.0 uA and steady, the module will not energize the second main
valve and the main burner will not light.
25049-0-0309Page 50
Page 51
Spark Generator Powered
First Valve (Pilot)
Operator Opens
Pilot burner lights.
Module senses flame current.
PILOT BURNER OPERATION
MODULE
S8600H
* Lockout timing is stamped on module.
RESPONSE
After 90 seconds*pilot valve
closes, spark stops.
OR
IF FLAME CURRENT SENSED
Spark generator off
Second valve operator
(Main) opens.
MAIN BURNER OPERATION
Module monitors pilot
flame current.
THERMOSTAT SATISFIED
Valves close. Pilot and
main burners are off.
START
STAGE 1
Trial for Ignition
STAGE 2
Main Burner
Operation
END
S8600H NORMAL OPERATING SEQUENCE
Pilot burner does not light
Thermostat, Wall Switch,
Remote, Etc. Calls for Heat
POWER INTERRUPTION
System shuts off. Restarts when
power is restored.
PILOT FLAME FAILURE
Second main operator closes.
Module starts trial for ignition.
INTERMITTENT PILOT TROUBLESHOOTING
Safety Lockout
S8600H provides 100 percent shutoff, or safety lockout. A timer
starts timing the moment the trial for ignition starts. Ignition spark
continues only until the timed trial for ignition period ends. Then
the module goes into safety lockout. Lockout de-energizes the
rst main valve operator and closes the rst main valve in the gas
control, stopping pilot gas ow. The control system must be reset
by setting the thermostat below room temperature for one minute
or by turning off power to the module for one minute.
Main Burner Operation
When the pilot ame is established, a ame rectication circuit
is completed between the sensor and burner ground. The ame
sensing circuit in the module detects the ame current, shuts off the
spark generator and energizes the second main valve operator. The
second main valve opens and gas ows to the main burner, where
it is ignited by the pilot burner. The ame current also holds the
safety lockout timer in the reset (normal) operating condition.
When the call for heat ends, both main valve operators are deenergized, and both main valves in the gas control close.
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after servicing.
25049-0-0309Page 51
Page 52
INTERMITTENT PILOT TROUBLESHOOTING (continued)
Important
1. The following service procedures are provided as a general
guide.
2. Meter readings between gas control and ignition module must
be taken within the trial for ignition period. Once the ignition module locks out, the system must be reset by setting the
thermostat down for at least one minute before continuing.
3. If any component does not function properly, make sure it is
correctly installed and wired before replacing it.
4. The ignition module cannot be repaired. If it malfunctions, it
must be replaced.
5. Only trained, experienced service technicians should service
intermittent pilot systems.
Perform the CHECKOUT steps on page 50 as the rst step in
troubleshooting. Then check TROUBLESHOOTING GUIDE
to pinpoint the cause of the problem. If troubleshooting indicates
an ignition problem, see Ignition System Checks below to isolate
and correct the problem.
Following troubleshooting, perform the CHECKOUT procedure
(page 50) again to be sure system is operating normally.
Ignition System Checks
Step 1: Check ignition cable.
Make sure:
A. Ignition cable does not touch any metal surfaces.
B. Ignition cable is no more than 36 inches long.
C. Connections to the ignition module and to the igniter-sensor
are clean and tight.
D. Ignition cable provides good electrical continuity.
Step 2: Check ignition system grounding.
Nuisance shutdowns are often caused by a poor or erratic
ground.
A. A common ground, usually supplied by the pilot burner bracket,
is required for the module and the pilot burner/igniter sensor.
• Check for good metal-to-metal contact between the pilot
burner bracket and the main burner.
• Check the ground lead from GND (BURNER) terminal on
the module to the pilot burner. Make sure connections are
clean and tight. If the wire is damaged or deteriorated, replace
it with No. 14-18 gauge, moisture-resistant, thermoplastic
insulated wire with 105 C (221 F) minimum rating.
• If ame rod or bracket are bent out of position, restore to
correct position.
• Replace pilot burner/igniter sensor if insulator is
cracked.
Step 3: Check spark ignition circuit. You will need a short jumper
wire made from ignition cable or other heavily insulated
wire.
A. Close the manual gas valve.
B. Disconnect the ignition cable at the SPARK terminal on the
module.
WARNING
When performing the following steps, do not touch stripped
end of jumper or SPARK terminal. The ignition circuit
generates 13,000 volts at 25 pf load and electrical shock
can result.
C. Energize the module and immediately touch one end of the
jumper rmly to the GND terminal on the module. Move the
free end of the jumper slowly toward the SPARK terminal
until a spark is established.
D. Pull the jumper slowly away from the terminal and note the
length of the gap when sparking stops. Check table below.
ARC LENGTHACTION
No arc or arc less than 1/8
inch.
Arc 1/8 inch or longer.
Step 4: Check pilot ame current.
A. Turn off furnace at thermostat.
B. Disconnect main valve wire from the TH or MV terminal on
the gas control.
C. Disconnect ground wire from GND (BURNER) terminal at
module.
D. Connect a meter (dc microamp scale) in series with the ground
lead.
• Disconnect ground lead from GND terminal on ignition
module.
• Connect the black (negative) meter lead to the ignition
module GND (BURNER) terminal.
• Connect the red (positive) meter lead to the free end of the
ground lead.
E. Set thermostat to call for heat. The spark will light the pilot but
the main burner will not light because the main valve actuator
is disconnected.
F. Read the meter. The ame sensor current must be steady and
at least 1.0 uA.
G. If the reading is less than the minimum or unsteady,
• Make sure pilot ame envelopes 3/8 to 1/2 inch of the ame
rod.
• If necessary, adjust pilot ame by turning the pilot adjustment
screw on the gas control clockwise to decrease or counter-
clockwise to increase pilot ame. Following adjustment,
always replace pilot adjustment cover screw and tighten
rmly to assure proper gas control operation.
• Check for cracked ceramic insulator, which can cause short
to ground, and replace igniter-sensor if necessary.
• Make sure electrical connections are clean and tight. Replace
damaged wire with moisture-resistant No. 18 wire rated for
continuous duty up to 105 C (221 F).
H. Remove meter and reconnect all wires. Return system to
normal operation before leaving job.
Check external fuse, if
provided.
Verify power at module input
terminal.
Replace module if fuse and
power okay.
Voltage output is okay.
25049-0-0309Page 52
Page 53
INTERMITTENT PILOT TROUBLESHOOTING (continued)
25049-0-0309Page 53
Page 54
INTERMITTENT PILOT TROUBLESHOOTING (continued)
Green LED Status Codes
Green LED
Flash Code
(X + Y)
OFFNo “Call for Heat”Not applicableNone
Flash FastStartup-Flame sense calibrationNot applicableNone
Heart BeatNormal operationNot applicableNone
3Recycle
4Flame sensed out of sequenceIf situation self corrects within 10 sec-
7Flame sense leakage to groundControl remains in wait mode. When
8Low secondary voltage supply -
6 + 2Failed trial for ignition resulting
6 + 3More than 5 ame failures during
6 + 4Flame sensed out of sequence -
ONSoft lockout due to error detected
a
- Flame failed during run
below 15.5 Vac)
in lockout
run on the same “Call for Heat”
resulting in lockout
longer than 10 seconds
during self check sequences
IndicatesNext System ActionRecommended Service Action
Initiate new trial for ignition. Flash code
will remain through the ignition trial
until ame is proved.
onds, control returns to normal sequence.
If ame out of sequence remains longer
than 10 seconds, control goes to Flash
code 6 + 4 (see below).
the fault corrects, control resumes normal operation after a one minute delay.
Control remains in wait mode. When
the fault corrects, control resumes normal operation after a one minute delay.
Remain in lockout until “Call for Heat”
is cycled.
Remain in lockout until “Call for Heat”
is cycled.
Control waits until ame is no longer
sensed and then goes to soft lockout.
Flash code continues. Control auto resets from soft lockout after one hour.
Control auto resets from soft lockout after one hour.
If system fails to light on next trial for
ignition, check gas supply, pilot burner,
ame sense wiring, contamination of
ame rod, burner ground connection.
Check for pilot ame. Replace gas valve
if pilot ame present. If no pilot ame,
cycle “Call for Heat.” If error repeats,
replace control.
Check ame sense lead wire for damage
or shorting. Check that ame rod is in
proper position.
Check ame rod ceramic for cracks,
damage or tracking.
Check transformer and AC line for proper
input voltage to the control. Check with
full system load on the transformer.
Check gas supply, pilot burner, spark
and ame sense wiring, ame rod contaminated or out of position, burner
ground connection.
Check gas supply, pilot burner, ame
sense wiring, contamination of ame
rod, burner ground connection.
Check for pilot ame. Replace gas valve
if pilot ame present. If no pilot ame,
cycle “Call for Heat.” If error repeats,
replace control.
Reset by cycling “Call for Heat.” If error repeats, replace the control.
a
Flash Code Descriptions:
- Flash Fast: Rapid blinking
- Heartbeat: Constant 1/2 second bright 1/2 second dim cycles
- A single ash code number signies that the LED ashes X times at 2Hz, remains off for two seconds,
and then repeats the sequence.
- X + Y ash codes signify that the LED ashes X times at 2Hz, remains off for two seconds, ashes Y
times at 2Hz, remains off for three seconds, and then repeats the sequence.
25049-0-0309Page 54
Page 55
RF STANDING PILOT OPERATING INSTRUCTIONS
FeaturesBenets
• Self powered millivolt receiver/valve• No external power or batteries required to operate valve and flame modulation
• Thermostat performance• Flame cycles and modulates such that heat output equals heat loss from the room
• Auto mode• Flame & fan are controlled automatically
• Self powered millivolt control• No external power required to control gas valve and flame modulation
• Integrated Valve Electronics• No electronics, rheostat, or limit installation required
• Failure analysis• Troubleshooting with information from LED
• Pilotstat interlock• When valve is turned off, power unit must drop out before pilot can be relit
• F or C temperature units• Display local temperature units
Please review and retain the instructions included with the RF Transmitter. It provides additional information and details
concerning the operational procedures and functions for the RF Remote Control.
Functions
• Flame powered system
• Flame powered ame modulation
• Electronics integrated into valve to provide thermostat, ame, and fan functions with RF commands
• Temperature compensated RF receiver
• Main burner goes to "high" when manual switch is set on "local"
• Fan powered by 120 vac
Transmitter Signal
• When the transmitter is in the Auto mode, a signal is sent every 10 minutes if there is a change in the room temperature
• When the transmitter is in the On or Off modes, a signal is also sent every 10 minutes with the status of On or Off condition
• The transmitter will work at a minimum of 25 feet from the receiver
• Make sure antennae is not touching metal and is horizontal.
Receiver Shutdown of Burner
• In the remote, auto mode the valve shuts off if it does not receive a signal within 3 hours from the transmitter
• In the local mode the valve does not shut off
• In the remote, manual mode the valve shuts off if it does not receive a signal within 6 hours from the transmitter
Thermopiles
• The negative leads (white) must be connected to the terminals with the one white dot marked next to them
• Each thermopile must provide at least 500 mV open circuit voltage
• If output is erratic, check thermopile for intermittent shorts
Note: In normal operation, LED blinks once every two seconds; also, LED will be on for one second after every valid command
received by the RV8310D; these are not error codes.
Failure codes (see Table) can occur anytime after the pilot burner is lit. Failure code timing is 1/4 second on, 1/2 second off.
Sequence is failure code followed by LED not blinking for four seconds.
In the event of multiple failure codes, the next failure code follows the previous failure code by approximately three seconds.
CodeService Action
8Replace valve
7Conrm stepper motor connection exists
4Fuel conversion plug missing or has poor connection (RV8310E only)
3Replace thermopile with Q313
2Device too hot. Check application
1None required. This is normal operation and indicates the control is powered
25049-0-0309Page 55
LED Troubleshooting
Page 56
RF TRANSMITTER FUNCTIONS
FIRST USE OF TRANSMITTER
StatusAction
Begin communication between transmitter and receiver/valve.Move LOCAL/REMOTE Switch to LOCAL position for at least two
seconds; then move switch to the REMOTE position.
Transmit unique code.Press Fan or Flame key within 30 seconds.
Conrm recognition between transmitter and receiver/valve.Observe LED turns on for one second.
Chose Remote or Local operation.Move LOCAL/REMOTE switch to LOCAL or leave in REMOTE.
Operation in the Remote Position
AUTO Mode
With the control in the AUTO mode, the ame in the main burner will turn on, off, or change height based on the heat needed to maintain the set temperature.
StatusAction
Set to AUTO.Press MODE button until mode is AUTO.
Change set temperature.Press UP or DOWN key to change set temperature.
Flame.Automatically changes.
Fan.Automatically changes.
To Set Delay Timer.Press TIME key followed by either an UP or DOWN arrow key.
CAUTION
Properly Damage Hazard.
Excessive heat can cause property damage.
In AUTO mode, the main burner will cycle indenitely to maintain the set temperature. Keep the transmitter in a heated living space to make sure that the main
burner is not on continuously.
On Mode
When the control is in the ON mode, the ame and fan levels and the delay timer are changed with the UP and DOWN arrow keys.
StatusAction
Set to ON.Press MODE button until mode is ON.
Flame.Press FLAME button and press UP or DOWN arrow key to change ame
height.
Fan.Press FAN button and press UP or DOWN arrow key to change fan speed.
Delay Time.Press DELAY TIMER button and press UP or DOWN key to change timer.
OFF Mode
The ame in the main burner will turn off and the room temperature
will be displayed in the remote window.
Operation in the LOCAL Mode.
NOTE: Remote/Local switch on the receiver/valve must be in the LOCAL position.
FAN
Flame height and fan speed both go to the highest position.
Other Functions:
Change between Fahrenheit and Celsius temperature units.Press UP and DOWN arrow keys at the same time and hold for at least
Fan Override during AUTO Mode.Press FAN button, and press UP or DOWN arrow key to change the fan
Press MODE until mode is OFF.
In LOCAL mode, to turn ame on/off, rotate manual knob from ON to
PILOT position.
three seconds.
speed.
Disable thermostat function in the AUTO Mode.Press the TIME, DOWN and FLAME arrow keys at the same time and hold
for at least three seconds.
25049-0-0309Page 56
Page 57
WIRING DIAGRAM WITH BLOWER
RF WIRING DIAGRAM
25049-0-0309Page 57
Figure 70
Page 58
RF STANDING PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR
LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by
hand. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING, smell around the appliance area
for gas. Be sure to smell next to the oor because some
gas in heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas sup pli er from a
neighbor's phone. Follow the gas supplier's
instructions. If you can not reach your gas
supplier, call the re department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Turn of f all electric power to th e applia n c e (if
applicable).
3. Lower louver front assembly.
4. Push in gas control knob slightly and turn clockwise
to "OFF".
N O T E :
Knob cannot be turned
fr o m " P I LO T " t o
"OFF" unless knob is
pushed in slightly. Do
not force.
5. Wait ten (10) minutes
to clear out any gas. Then smell for gas, including near
the oor. If you smell gas, STOP! Follow "B" in the safety
information above. If you
do not smell gas, go to the
next step.
6. Find pilot - follow metal
tube from gas control.
The pilot is behind the
middle log on the right
C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn
by hand, don't try to repair it, call a qualied service
technician. Force or attempted repair may result in a re
or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
side.
7. Turn gas control knob counterclockwise to
"PILOT".
8. Push in control knob all the way and hold in. Immediately
light the pilot with the Piezo Pilot ignitor or use a match.
Continue to hold the control knob in until LED blinks (one
brief blink every two seconds). Holding time is about one
(1) minute after the pilot is lit. Release knob, and it will
pop back up. Pilot should remain lit. If it goes out, repeat
steps 4 through 8.
If knob does not pop up when rele ased, stop and
immediately call a qualied service technician or gas
supplier.
If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician
or gas supplier.
9. Turn gas control knob counterclockwise to
"ON".
10. Close louver front assembly.
11. Turn on al l electric po w er to the applia n c e (if
applicable).
TO TURN OFF GAS TO APPLIANCE
1. Turn off all electric power to the appliance if service is to
be performed (if applicable).
2. Lower louver front assembly.
3. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
4. Close louver front assembly.
25049-0-0309Page 58
Page 59
GLASS FRAME
ASSEMBLY
GLASS FRAME CLAMP
MAINTENANCE AND SERVICE
Please Note
It is normal for appliances fabricated of steel to give off
some expansion and/or contraction noise during the start
up or cool down cycle. Similar noises are found with your
furnace heat exchanger or car engine.
It is not unusual for your gas replace to give off some odor the
rst time it is burned. This is due to the curing of the paint and any
undetected oil from the manufacturing process.
Please ensure that your room is well ventilated - open all
windows.
It is recommended that you burn your replace for at least
six (6) hours the rst time you use it. Place fan in the “OFF”
position during this time.
IMPORTANT: Turn off gas before servicing appliance. It is
recommended that a qualied service person perform these check-
ups at the beginning of each heating season.
• Clean Burner and Control Compartment
Keep the control compartment, logs, and burner areas surrounding
the logs clean by vacuuming or brushing at least twice a year.
Cleaning Procedure
1. Turn off pilot light at gas valve.
2. Remove glass front. (See Glass Removal)
3. Vacuum burner compartment.
4. Reinstall glass front.
5. Ignite pilot. (See Lighting Instructions)
6. Operate the pilot burner. If it appears abnormal call a service
person.
• Check Vent System
The appliance and venting system should be inspected before
initial use and at least annually by a qualied service person.
Inspect the external vent cap on a regular basis to make sure
that no debris is interfering with the air ow.
Glass Cleaning
It will be necessary to clean the glass periodically. During start-up
condensation, which is normal, forms on the inside of the glass and
causes lint, dust and other airborne particles to cling to the glass
surface. Also initial paint curing may deposit a slight lm on the
glass. It is therefore recommended that the glass be cleaned two or
three times with a non-abrasive household cleaner and warm water
(we recommend gas replace glass cleaner). After that the glass
should be cleaned two or three times during each heating season
depending on the circumstances present.
General Glass Information
3. Under no circumstances should this appliance be operated without
the glass front or with a broken glass front. Replacement of the
glass (with gasket) as supplied by the manufacturer should be
done by a qualied service person.
4. Do not abuse the glass by striking or hitting the glass.
WARNING: Do not use abrasive cleaners on glass. Do not
attempt to clean glass when glass is hot.
Glass Removal and Replacement (Figure 71)
1. Remove top louver, grasp louver and pull forward.
2. Lower bottom louver.
3. Release two glass frame clamps at bottom of rebox.
4. Remove glass frame.
5. Place glass frame onto rebox.
6. Attach two glass frame clamps at bottom of rebox.
7. Align clips on top louver with slots on front posts. Replace top
louver into replace.
8. Close bottom louver.
Warning: Do not operate appliance with the glass front
removed, cracked or broken. Replacement of the glass should
be done by a licensed or qualied service person.
Only glass approved for use by the manufacturer in replace may
be used for replacement. The glass replacement should be done by
a licensed or qualied service person.
WARNING:
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
25049-0-0309Page 59
Figure 71
Louver Removal and Installation
1. Remove top louver, grasp louver and pull forward.
2. Lower bottom louver.
3. Align clips on top louver with slots on front posts. Replace top
Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.
25049-0-0309Page 62
Page 63
JUNCTION BOX
SEE NOTE*
FAN SWITCH
SWITCH HOLDER
(TOP OF VA LV E BRACKET)
VA LV E BRACKET
FAN KIT
SPEED CONTROL
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION
Attention: Install blower assembly before connecting gas inlet
supply line
Note: Junction box on right side of replace must be pre-wired at
time of replace installation for use with blower assembly.
It is recommended that an ON/OFF wall switch be installed
that will activate the power supply to the furnace by a
qualied electrician.
1. If installed, turn OFF gas supply to replace.
2. If applicable, turn OFF electric supply to replace.
3. Lower bottom louver on replace.
4. Refer to page 64, "Junction Box Wiring Insta llation
Instructions" to complete wiring of junction box.
Attention: If installed, do not damage gas inlet supply line
when blower assembly is inserted into replace. If
necessary, remove gas inlet supply line.
Wiring
The appliance, when installed, must be electrically grounded in
accordance with local codes or, in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, if an external
electrical source is utilized. This appliance is equipped with a
three-prong [grounding] plug for your protection against shock
hazard and should be plugged directly into a properly grounded
three-prong receptacle. Do not cut or remove the grounding prong
from this plug. For an ungrounded receptacle, an adapter, which
has two prongs and a wire for grounding, can be purchased,
plugged into the ungrounded receptacle and its wire connected
to the receptacle mounting screw. With this wire completing the
ground, the appliance cord plug can be plugged into the adapter
and be electrically grounded.
5. Insert blower assembly into interior, bottom of replace.
Position blower assembly behind gas valve, align notch on
back of blower assembly with center screw on replace back
and push blower assembly against replace back. The magnets
on the back and bottom of blower assembly will sufciently
hold blower assembly in place.
6. Position speed control box to the right of gas valve. Attach
speed control box to bottom of replace. The magnets on
bottom of speed control box will sufciently hold speed
control box in place.
7. With base (ush face) of fan control switch facing upward,
insert base of fan control switch under the mounting tabs on
valve bracket. The base (ush face) of fan control switch must
be in contact with bottom of rebox.
8. Insert power cord plug into junction box.
9. Close bottom louver on replace.
10. Installation of FBB4 variable speed blower assembly is
completed.
Caution: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after
servicing.
Blower Motor
The blower motor does not have oiling holes. Do not attempt to
oil the blower motor.
Blower Wheels
The blower wheels will collect lint and could require periodic
cleaning. If the air output decreases or the noise level increases,
it indicates a dirty blower wheel. Remove fan and clean blower
wheels.
Warning: Unplugging of blower accessory will not stop the
heater from cycling. To turn off gas to the heater (millivolt
model): push in gas control knob slightly and turn clockwise
to "OFF." Do not force.
25049-0-0309Page 63
*Note: Refer to Junction Box wiring instructions on page 64
for proper operation.
Figure 72
Page 64
110 VOLT AC
JUNCTION BOX
WHITE
SPEED
CONTROL
FAN
SWITCH
GROUND
BLACK
FAN
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION
1FBB4BLOWER ASSEMBLY
COMPLETE
2R7649FAN CONTROL
3R4192SPEED CONTROL KNOB
4R4186SPEED CONTROL
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS
CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION,
MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE
ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES,
WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
A factory installed junction box is located on the lower right
side of the replace. Wiring must be fed to the junction box and
attached to the receptacle that is provided. Leave approximately
6" of wire in the junction box for connection.
Attach black wire to one side of the receptacle and white wire to
opposite side of receptacle. The ground wire should be attached
to the green (ground) screw.
Install the receptacle into the junction box. Attach cover plate.
Figure 73
25049-0-0309Page 64
Page 65
ACCENT LAMP
12 VOLT SIDE
120 VOLT SIDE
COVER
LAMP
GLASS
GASKET
BEZEL
Your Luxury Direct Vent Gas Fireplace comes equipped with our
"Accent Lamp." The light has been pre-wired and is controlled
from the Rheostat.
If in the event the lamp or lens needs to be replaced, follow the
instructions below:
1. Unplug the Accent Lamp/transformer from the junction box
inside the replace.
2. Remove the four screws that secure the lens frame. This frame
retains the glass lens. The bulb can now be accessed.
Note: Do not handle the lamp (bulb) with bare ngers, protect
with clean dry cloth.
The lamp will pull straight out of the socket. Replace with 10
Watt/12 Volt Halogen bulb.
When re-installing, ensure integrity of gasket seal.
THE FIREBOX MUST BE SEALED.
Over-tightening the screws could break the lens.
"Light Leakage" from the upper area may be observed. The holes
in the lamp housing are necessary for ventilation and must not be
covered.
Figure 74 - Accent Lamp Wiring
Figure 75 - Accent Lamp Parts
25049-0-0309Page 65
Page 66
ACCESSORIES
The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond
what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623.
DECORATIVE ACCESSORIES
Decorative Louver Mission
Decorative Frame Rectangle
with hinges
Decorative Frame Arch
with hinges
Decorative Louver Arch
Decorative Door Leaf Rectangle
Decorative Door Leaf ArchDecorative Door Mission ArchDecorative Door Plain Arch
Decorative Door Mission Rectangle
Decorative Louver Leaf
Decorative Door Plain Rectangle
Decorative Frame Arch without
hinges only Black
Window Trim
STD Louvers 45 Deg
Outside Frame Kits
25049-0-0309Page 66
Page 67
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide
warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the
unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list grows
from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts
for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Parts can be ordered through your Service Person, Dealer, or a Master Parts Distributor. See this page for the Master Parts Distributors list. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the
service person/dealer.
Warranty Parts
Warranty parts will need a proof of purchase and can be ordered by your Service Person or Dealer. Proof of purchase is required for
warranty parts.
All parts listed in the Parts List have a Part Number. When ordering parts, rst obtain the Model Number from the name plate on your
equipment. Then determine the Part Number (not the Index Number) and the Description of each part from the following appropriate
illustration and list. Be sure to give all this information . . .
Appliance Number Part Description
Appliance Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, res and all causes beyond our control.
All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
Banded Brick Liners have dark "cremed coffee" bricks with charcoal mortar in
running bond courses,plus an accent band of diagonal bricks.
CLEARANCES TO COMBUSTIBLES
Web Site www.empirecomfort.com
Clearance to Combustibles
Back0" (0 mm)
Side0" (0 mm)
Floor0" (0 mm)
Top Stand-off0" (0 mm)
Top Framing Edge6" (152 mm)
All Brick Liners are made from Ceramic Fiber for rich detail and lasting
beauty. Banded Brick Liners have dark "cremed coffee" bricks with charcoal
mortar in running bond courses,plus an accent band of diagonal bricks.
FIREBOX DIMENSIONS
Web Site www.empirecomfort.com
ADVX Dimensions
DimensionADVX36FP ADVX42FP
A34 3/4"
882.7mm
B39"
990.6mm
C19 7/8"
505mm
D25"
635mm
E36"
914.4mm
G26 1/2"
673.1mm
H40 3/4"
1035.1mm
I13 1/4"
336.6mm
J7 1/8"
181mm
34 3/4"
882.7
43"
1092.2mm
19 7/8"
505mm
25"
635mm
40"
1016mm
26 1/2"
673.1mm
40 3/4"
1035.1mm
13 1/4"
336.6mm
7 1/8"
181mm
25049-0-0309Page 69
FRAMING DIMENSIONS
ADVX36ADVX42
"A"40 7/8"40 7/8"
"B"39 3/8"43 3/8"
"C"19 7/8"19 7/8"
Page 70
SERVICE NOTES
25049-0-0309Page 70
Page 71
SERVICE NOTES
25049-0-0309Page 71
Page 72
A Registered Trademark of Empire Comfort Systems Inc.
918 Freeburg Ave. Belleville, IL 62220
If you have a general question about our products, please e-mail us at
info@empirecomfort.com.
If you have a service or repair question, please contact your dealer.
www.americanhearth.com
25049-0-0309Page 72
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