American Dryer Corp T50, T20, T30, T75 User Manual

T20 / T30 / T50 / T75
Installation/Operator Manual
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
JLA Limited
Meadowcroft Lane, Halifax Road
Ripponden
West Yorkshire, England
HX6 4AJ
Part No. 113429-9
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
IMPORTANT
For your convenience, log the following information:
DATE OF PURCHASE __________________________________________________ MODEL NO. ________________________
RESELLER’S NAME ______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
Replacement parts can be obtained from your distributor or JLA. When ordering replacement parts, you can FAX your order to JLA at 01422 824390 or telephone your order directly to the JLA Parts Department at 01422 822282. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
2 JLA Limited 113429- 9
IMPORTANT
You must disconnect and lockout the electric supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Please observe all safety precautions displayed on the equipment and/or specified in the installation manual included with the dryer.
Before installation, check that the local distribution conditions, nature of gas and pressure, and adjustment of the appliances are compatible.
CAUTION
Dryer(s) should never be left unattended while in operation.
When discarding or storing your old clothes dryer, remove the door.
Lorsque vous entreposez ou mettez votre sécheuse au rebut, enlevez-en la porte.
“Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
«Attention: Au moment de l’entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de câblage peuvent entraîner un fonctionnement inadéquat et dangereux.»
WARNING
Children should not be allowed to play on or near the dryer(s). Children should be supervised if near dryer(s) in operation.
Under no circumstances should the dryer door switch(es), lint door/drawer switch(es), or heat safety circuit(s) ever be disabled.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
The dryer must never be operated without the lint filter/screen in place, even if an external lint collection system is used.
Table of Contents ________
Safety Precautions ................................ 4
T20 Specifications ................................ 6
T30 Specifications ................................ 8
T50 Specifications .............................. 10
T75 Specifications .............................. 12
Installation Procedures ...................... 14
Location Requirements ......................................... 14
Unpacking/Setting Up ........................................... 14
Dryer Enclosure Requirements ............................. 14
Fresh Air Supply Requirements ............................ 15
Exhaust Requirements ......................................... 15
Electrical Information ............................................ 17
Gas Information .................................................... 21
Converting from One Family of Gas to Another ..... 24
Gas Pressure Testing ........................................... 26
Steam Information ................................................. 26
Water Information ................................................. 27
Preparation for Operation/Start-Up ........................ 28
Preoperational Test ............................................... 28
Preoperational Instructions ................................... 29
Shutdown Instructions .......................................... 29
Service/Parts Information ..................29
Service .................................................................. 29
Parts ..................................................................... 29
Warranty Information .........................29
Returning Warranty Cards..................................... 29
Warranty ............................................................... 30
Routine Maintenance ..........................30
Data Label Information ....................... 31
FOR YOUR SAFETY
Do not dry mop heads in the dryer. Do not use dryer in the presence of dry cleaning fumes.
The dryers must not be installed or stored in an area where it will be exposed to water and/or weather.
The wiring diagram for the dryer is located behind the control panel.
113429- 9 Telephone 01422 822282 3
List of Acronyms _______________________
HVAC Heating, Ventilating, and Air-Conditioning in WC Inches of Water Column L.C.D. Liquid Crystal Display L.E.D. Light Emitting Diode L.P. Liquid Propane OSHA Occupational Safety and Health Administration UL Underwriters Laboratory
Safety Precautions ____________________
Warning
For your safety, the information in this manual
!
must be followed to minimize the risk of fire or explosion and to prevent property damage, personal injury, or loss of life.
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. Personal injury or fire could result.
Failure to properly install, maintain, and/or operate dryer according to this manual and operator’s manuals included with dryer may result in conditions which can cause serious injury, death and/or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Purchaser and user should consult the local gas supplier for proper instructions to be followed in the event the user smells gas. The instructions should be posted in a prominent location.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified installer, service agency, or gas supplier.
Dryers must be exhausted to the outdoors. Although the manufacturer produces a very versatile dryer,
there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
Warning
Dry only water washed fabrics. Do not dry articles
!
spotted or washed in dry cleaning solvents, combustible detergents, or “all purpose” cleaner. Explosion could result.
Do not dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint, or wax. Explosion could result.
Items that have been spotted or soaked with vegetable or cooking oil constitute a fire hazard and should not be placed in a tumble dryer.
Do not dry mop heads. Contamination by wax or flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated tumbler may damage plastics or rubber and also may be a fire hazard.
A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
Do not operate steam dryers with more than 150 psi (10.34 bar) steam pressure. Excessive steam pressure can damage the steam coil and/or harm personnel.
Replace leaking flexible hoses or other steam fixtures immediately. Do not operate the dryer with leaking flexible hoses. Personal injury may result.
Warning
The collection of lint in the burner area and
!
exhaust ductwork can create a potential fire
hazard.
For personal safety, the dryer must be electrically grounded in accordance with local and/or country codes. In the absence of these codes use the National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
Note
Failure to electrically ground the dryer properly will
!
void the warranty.
Warning
Personal injury or fire could result should the dryer
!
door switch, lint door/drawer, or heat safety circuit
ever be disabled.
Remove articles from the dryer as soon as the drying cycle has been completed.
Warning
Articles left in the dryer after the drying and cooling
!
cycles have been completed can create a fire
hazard.
For safety, proper operation, and optimum performance, the dryer must not be operated with a load less than 66% of its rated capacity.
Warning
You must disconnect and lockout the electric
!
supply and the gas supply or the steam supply before any covers or guards are removed from the machine to allow access for cleaning, adjusting, installation, or testing of any equipment per OSHA standards.
Important
The dryer must be installed in a location/
!
environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
The operation of this appliance may affect the operation of other types of gas appliances, which take their air for safe combustion from the same room. If in doubt, consult the appliance manufacturer(s).
Use this dryer only for its intended purpose, drying fabrics.
4 JLA Limited 113429- 9
The “cool down” cycle of tumble dryers should be used to reduce the temperature of the items. They should not be removed from the tumble dryer or piled or stacked while hot.
Fabric softeners or similar products should not be used in a tumbler dryer to eliminate the effects of static electricity unless this practice is specifically recommended by the manufacturer of the fabric softener or product.
Warning
To reduce the risk of personal injury, install
!
lockable doors to prevent public access to the rear
of the dryers.
NOTES ______________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Exhaust duct outlet should be checked periodically for blockages, and if any found, removed.
Important
A means of restraint must be used to prevent
!
straining of the gas supply when the appliance is
moved.
An external means of power removal (disconnect device) must be provided by the installer.
CE ONLY
Important
This appliance must only be installed and
!
operated in the country of destination indicated on the dryer’s data plate. If the appliance is to be installed and operated in a country other than the one indicated on the data plate, a data plate amendment must be obtained from JLA Limited.
Warning
This appliance must only operate with the gas type
!
indicated on the dryer’s data plate. If the appliance is converted (gas type is changed), a data plate amendment must be obtained from JLA Limited.
This appliance may cause spillage of products of combustion from an open-flue appliance fitted in the same room, and that such an appliance shall be tested for clearance of products with the appliance in operation and all windows and doors closed.
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NOTES ______________________________________________________
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113429- 9 Telephone 01422 822282 5
T20 Specifications __________________________________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 20 lb TUMBLER DIAMETER 25-3/4” TUMBLER DEPTH 24” TUMBLER VOLUME 7-1/2 cu ft TUMBLER/DRIVE MOTOR 1/4 hp BLOWER/FAN MOTOR 1/3 hp DOOR OPENING (DIAMETER) 19-3/8” DOOR SILL HEIGHT 13” WATER C ONNECTION 3/4”-11 .5 NH
3/4” B.S.P.T. DRYERS PER 20’/40’ CONTAINER 42 / 84 DRYERS PER 48’/53’ TRUCK 96 / 108
VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 245 lb APPROXIMATE SHIPPING WEIGHT 265 lb
kcal/hr
3,488 4,300 4,644 4,816 5,246 5,590 5,848 6,364 6,450 6,966
60 Hz 50 Hz
60 Hz 50 Hz
60 Hz 50 Hz
230 cfm 191 cfm
3/8” M.B.S.P.T.
230 cfm 191 cfm
230 cfm 191 cfm
AIRFLOW
HEAT INPUT 40,000 Btu/hr EXHAUST CONNECTION (DIAMETER) 4”
Gas
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 3 /8” M.N.P.T.
VOLTAGE AVAILABLE 200-416V 1,3ø 2,3,4w 50/60 Hz APPROXIMATE NET WEIGHT 245 lb APPROXIMATE SHIPPING WEIGHT 265 lb AIRFLOW
EXHAUST CONNECTION (DIAMETER) 4” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A
OVEN SIZE
kW Btu/hr
4.1 13,843
5.0 17,065
5.4 18,430
5.6 19,112
Electric
6.1 20,819
6.5 22,184
6.8 23,208
7.4 25,255
7.5 25,597
8.1 27,644 VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 253 lb APPROXIMATE SHIPPING WEIGHT 273 lb AIRFLOW
STEAM CONSUMPTION 45 lb/hr OPERATING STEAM PRESSURE 150 psi max EXHAUST CONNECTION (DIAMETER) 4” COMPRESSED AIR CONNECTION N / A
Steam
COMPRESSED AIR VOLUME N / A BOILER HORSEPOWER (NORMAL LOAD) 1.2 Bhp SUPPLY CONNECTION 1/2 ” F.N.P.T. RETURN CONNEC TION 1/2 ” F.N .P.T.
Shaded areas are stated in metric equivalents 5/1/06
(Outside North America)
(CE and Australia Only)
9.07 kg
65.41 cm
60.96 cm
212.38 L
0.19 kW
0.25 kW
49.21 cm
33.02 cm
(North America)
111.13 kg
120.20 kg
6.51 cmm
5.40 cmm
10,080 kcal/hr
10.16 cm
111.13 kg
120.20 kg
6.51 cmm
5.40 cmm
10.16 cm
114.76 kg
123.83 kg
6.51 cmm
5.40 cmm
20.41 kg/hr
10.34 bar
10.16 cm
Note
!
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
6 JLA Limited 113429- 9
T20 Specifications __________________________________________________________________
113429- 9 Telephone 01422 822282 7
T30 Specifications __________________________________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 30 lb TUMBLER DIAMETER 30” TUMBLER DEPTH 27” TUMBLER VOLUME 11.04 cu ft TUMBLER/D RIVE MOTOR 1/4 h p BLOWER/FAN MOTOR 1/2 hp DOOR OPENING (DIAMETER) 19-3 /8” DOOR SILL HEIGHT 14- 7/8 ” WATER CONNECTION 3/4”-11.5 NH
3/4” B.S.P.T. DRYERS PER 20’/40’ CONTAINER 1 2 / 2 8 DRYERS PER 48’/53’ TRUCK 34 / 38
VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 285 lb APPROXIMATE SHIPPING WEIGHT 310 lb
kcal/hr
6,794 7,138 7,740
9,719 10,665 10,751 11,6 11
60 Hz 50 Hz
60 Hz 50 Hz
60 Hz 50 Hz
360 cfm 300 cfm
3/8” M.B.S.P.T.
360 cfm 300 cfm
360 cfm 300 cfm
AIRFLOW
HEAT INPUT 55,000 Btu/hr EXHAUST CONNECTION (DIAMETER) 6”
Gas
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INLET PIPE CONNECTION 1/2 ” M.N.P.T.
VOLTAGE AVAILABLE 200-416V 1,3ø 2,3,4w 50/60 Hz APPROXIMATE NET WEIGHT 285 lb APPROXIMATE SHIPPING WEIGHT 310 lb AIRFLOW
EXHAUST CONNECTION (DIAMETER) 6” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A
OVEN SIZE
kW Btu/hr
7.9 26,962
8.3 28,327
Electric
9.0 30,716
11.3 38,566
12.4 42,320
12.5 42,661
13.5 46,074 VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 305 lb APPROXIMATE SHIPPING WEIGHT 330 lb AIRFLOW
STEAM CONSUMPTION 63 lb/hr OPERATING STEAM PRESSURE 150 p si max EXHAUST CONNECTION (DIAMETER) 6” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A
Steam
BOILER HORSEPOWER (NORMAL LOAD) 1.7 5 Bhp SUPPLY CONNECTION 1/2 ” F.N.P.T. RETURN CONNEC TION 1/2 ” M.N.P.T.
Shaded areas are stated in metric equivalents 9/30/05
(Outside North America)
13.61 kg
76.20 cm
68.58 cm
312.62 L
0.19 kW
0.37 kW
49.21 cm
37.78 cm
(North America)
129.27 kg
140.61 kg
10.19 cmm
8.49 cmm
13,860 kcal/hr
15.24 cm
(CE and Australia Only
129.27 kg
140.61 kg
10.19 cmm
8.49 cmm
15.24 cm
138.35 kg
149.69 kg
10.19 cmm
8.49 cmm
28.58 kg/hr
10.34 bar
15.24 cm
)
Note
!
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
8 JLA Limited 113429- 9
T30 Specifications __________________________________________________________________
113429- 9 Telephone 01422 822282 9
T50 Specifications __________________________________________________________________
MAXIMUM CAPACITY (DRY WEIGHT) 50 lb
TUMBLER DIAMETER 37” TUMBLER DEPTH 25-3/4” TUMBLER VOLUME 1 6.02 c u ft
TUMBLER/DRIVE MOTOR 3/4 hp BLOWER/FAN MOTOR 1/2 hp DOOR OPENING (DIAMETER) 27 -3/8” DOOR SILL HEIGHT 16 ”
WATER CONNECTION 3/4”-11.5 NH
3/4” B.S.P.T. DRYERS PER 20’/40’ CONTAINER 10 / 22 DRYERS PER 48’/53’ TRUCK 28 / 30
VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 545 lb APPROXIMATE SHIPPING WEIGHT 565 lb AIRFLOW 60 Hz 525 cfm
50 Hz 437 cfm HEAT INPUT 90,000 Btu/hr EXHAUST CONNECTION (DIAMETER) 8”
Gas
COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A INL E T PIPE CONNE C TION 1 / 2 ” M.N.P. T.
1/2” F.B.S.P.T. VOLTAGE AVAILABLE 120-600V 1,3ø 2,3,4w 50/60 Hz APPROXIMATE NET WEIGHT 545 lb APPROXIMATE SHIPPING WEIGHT 565 lb AIRFLOW 60 Hz 525 cfm
50 Hz 437 cfm EXHAUST CONNECTION (DIAMETER) 8” COMPRESSED AIR CONNECTION N / A COMPRESSED AIR VOLUME N / A
OVEN SIZE
kW Btu/hr
13.4 45,869
Electric
14.7 50,136
14.8 50,545
16.0 54,606 VOLTAGE AVAILABLE 120-240V 1ø 2w 50/60 Hz APPROXIMATE NET WEIGHT 545 lb APPROXIMATE SHIPPING WEIGHT 565 lb AIRFLOW 60 Hz 525 cfm
STEAM CONSUMPTION 127.5 lb/hr OPERATING STEAM PRESSURE 150 psi max EXHAUST CONNECTION (DIAMETER) 8” COMPRESSED AIR CONNECTION N / A
Steam
COMPRESSED AIR VOLUME N / A BOILER HORSEPOWER (NORMAL LOAD) 3.75 Bhp SUPPLY CONNECTION 3/4” F.N.P.T. RETURN CONNECTION 3/4” M .N .P.T.
Shaded areas are stated in metric equivalents 4/30/07
kcal/hr
11,559 12,634 12,737 13,761
50 Hz 437 cfm
(Outside North America)
(CE and Australia Only)
22.68 kg
93.98 cm
65.41 cm
453.64 L
0.56 kW
0.37 kW
69.53 cm
40.64 cm
(North America)
247.21 kg
256.28 kg
14.87 cmm
12.37 cmm
22,680 kcal/hr
20.32 cm
247.21 kg
256.28 kg
14.87 cmm
12.37 cmm
20.32 cm
247.21 kg
256.28 kg
14.87 cmm
12.37 cmm
57.83 kg/hr
10.34 bar
20.32 cm
Note
!
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
10 JLA Limited 113429- 9
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