American Dryer Corp MLG31PCB User Manual

MLG31PCB Installation Manual
Phase 7 Coin
WARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Clear the room, building or area of all occupants.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be
performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
— Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la zone.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
— L’installation et l’entretien doivent être
assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
RETAIN THESE
INSTRUCTIONS IN A SAFE
PLACE FOR FUTURE
REFERENCE
Part No. 113203
Retain This Manual In A Safe Place For Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE _____________________________________________ MODEL NO. _________________________
DISTRIBUTOR’S NAME _______________________________________________________________________________
Serial Number(s) ___________________________________________________________________________________
MLG31PCB
___________________________________________________________________________________
___________________________________________________________________________________
For replacement parts, contact the distributor from which the dryer was purchased or contact:
Maytag Co.
403 West Fourth Street North
Newton, Iowa 50208
(641) 787-7000
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT AND LOCK OUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA
(Occupational Safety and Health Administration) STANDARDS.
«Attention: Au moment de l’entretien des “Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper operation.”
commandes, étiquetez tous les fils avant de
les débrancher. Des erreurs de câblage
peuvent entraîner un fonctionnement
inadéquat et dangereux.»
CAUTION
DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR THE DRYER(S). CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN OPERATION.
FOR YOUR SAFETY
DO NOT DRY MOP HEADS IN THE DRYER. DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or heat safety circuit ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer.
Dryer must not be installed or stored in an area where it will be exposed to water or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
Table of Contents
SECTION I
SAFETY PRECAUTIONS .............................................................................................3
SECTION II
SPECIFICATIONS .........................................................................................................5
SECTION III
INSTALLATION PROCEDURES ...............................................................................7
A. Unpacking/Setting Up ......................................................................................................................7
B. Location of the Dryer.......................................................................................................................7
C. Dryer Enclosure Requirements.........................................................................................................9
D. Fresh Air Supply Requirements......................................................................................................10
E. Exhaust Requirements .................................................................................................................... 11
F. Electrical Information ..................................................................................................................... 18
G. Gas Information .............................................................................................................................20
H. Preparation for Operation .............................................................................................................. 25
I. Preoperational Tests.......................................................................................................................25
J. Shutdown Instructions....................................................................................................................28
SECTION IV
OPERATING INSTRUCTIONS ............................................................................... 29
A. Coin Mode .................................................................................................................................... 29
B. Free Mode.....................................................................................................................................30
C. Pause Mode...................................................................................................................................30
D. RPM .............................................................................................................................................. 30
E. Clearing Credit/Clearing Cycle ......................................................................................................31
F. Accessing Coin Vault .....................................................................................................................31
G. Wrinkle Guard ...............................................................................................................................31
SECTION V
SERVICE/PARTS INFORMATION ........................................................................ 32
A. Service ........................................................................................................................................... 32
B. Parts............................................................................................................................................... 32
SECTION VI
WARRANTY INFORMATION ................................................................................. 33
A. Returning Warranty Cards ............................................................................................................. 33
B. Warranty ........................................................................................................................................33
SECTION VII
ROUTINE MAINTENANCE ......................................................................................34
A. Cleaning .........................................................................................................................................34
B. Adjustments ................................................................................................................................... 35
C. Lubrication .....................................................................................................................................35
SECTION VIII
DATA LABEL INFORMATION.................................................................................36
SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT
COMPONENTS ............................................................................................................37
SECTION I
SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS:
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of ALL occupants.
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although Maytag produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent, or “all purpose” cleaner.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax.
EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
113203-3 Maytag 3
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard.
7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust
ductwork, and inside the dryer. The frequency of inspection and cleaning can best be determined from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION or in Canada, the Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to electrically ground the dryer properly will VOID THE WARRANTY .
9. UNDER NO CIRCUMSTANCES should the dryer door switch, lint drawer switch, or heat safety
circuit ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT should the dryer door switch,
lint drawer switch, or heat safety circuit ever be disabled.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 20 pounds (9.1 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCK OUT THE ELECTRIC SUPPL Y
AND THE GAS SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration ) STANDARD.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
4 Maytag 113203-3
SECTION II
SPECIFICATIONS
MAXIMUM CAPACITY (TOTAL DRY WEIGHT) 60 lbs BASKET (TUMBLER) DIAMETER 27-1/4” BASKET (TUMBLER) DEPTH 30” BASKET (TUMBLER) VOLUME (PER BASKET) 10.1 cu ft BASKET (TUMBLER) MOTOR (2 PLACES) 1/3 hp DOOR OPENING – DIAMETER (2 PLACES) 21-1/2”
VOLTAGE AVAILABLE 115v 1ø 2w 60 Hz APPROX. WEIGHT (UNCRATED) 793 lbs APPROX. WEIGHT (CRATED) 860 lbs HEAT INPUT (TOTAL FOR BOTH BASKETS) 136,000 Btu/hr
GAS
AIRFLOW (PER BASKET/TUMBLER) 400 cfm GAS INLET SIZE (2 PLACES) 1/2” F.N.P.T.
27.2 kg
69.22 cm
76.2 cm
0.286 cu m
0.279 kW
54.61 cm
359.7 kg
390.1 kg
34,272 kcal/hr
11.3 cmm
Shaded areas are stated in metric equivalents 1/15/04
NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or
obligation.
113203-3 Maytag 5
SPECIFICATIONS – GAS ONL Y
EV 6/17/04
NOTE: Manufacturer reserves the right to make changes in specifications at any time without notice or
obligation.
6 Maytag 113203-3
SECTION III
INST ALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1­LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for Electrical Connections).
A. UNPACKING/SETTING UP
Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.
NOTE: The access keys for the service doors are included in the information packet shipped in the
basket (tumbler). These keys should be removed and put in a safe place yet made accessible because some will be needed throughout various phases in the installation of the dryer.
Dryers are shipped with a coin box and coin box faceplate ONLY. The coin box lock is not included and must be purchased elsewhere or the lock can be ordered as a parts order from the manufacturer.
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To unskid the dryer, locate and remove the four (4) bolts securing the base of the dryer to the wooden skid. Two (2) are at the rear of the base, and two (2) are located in the front. Once the bolts are removed, slide the dryer off the skid.
With the skid removed, to make it easier to slide the dryer into its final position, slightly lower ALL four (4) leveling legs, so that the dryer will slide on the legs instead of the base frame. The dryer is equipped with four (4) leveling legs, one (1) at each corner of the dryer base. The hex head adjustment bolts for the two (2) front leveling legs are located directly behind the lower access door, and the rear two (2) adjustments are directly behind the lower rear back (guard) panel.
To facilitate door closure and better tumbling action (and improved efficiency), the dryer should be tilted slightly to the rear.
B. LOCATION OF THE DRYER
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1-LATEST EDITION, or in Canada, the Canadian Installation Codes CAN/CGA-B149.1-M91 (Natural Gas) or CAN/ CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION.
113203-3 Maytag 7
1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be
removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
2. The dryer must not be installed or stored in an area where it will be exposed to water or weather.
3. The dryer is for use in noncombustible locations.
4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air Supply Requirements in Section D).
5. Clearance provisions must be made from noncombustible construction as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 2 feet (0.61 meters) away from the nearest obstruction, i.e., wall, for ease of installation, maintenance, and service. (Refer to the illustration below.)
6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual (refer to Dryer Enclosure Requirements in Section C).
7. Dryer must be exhausted to the outdoors in an area where correct exhaust venting can be achieved as noted in this manual (refer to Exhaust Requirements in Section E).
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
8 Maytag 113203-3
8. Dryer must be located in an area where correct exhaust venting can be achieved as noted in this manual
(refer to Exhaust Requirements in Section E).
IMPORTANT: Dryer should be located where a minimum amount of exhaust duct will be necessary.
9. The dryer must be installed with a proper exhaust duct connection to the outside.
10. The dryer must be installed with provisions for adequate combustion and make-up air supply.
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint build up.
C. DRYER ENCLOSURE REQUIREMENTS
Bulkheads and partitions should be made of noncombustible materials and must be located a minimum of 12-inches (30.48 cm [18-inches [45.72 cm] or more is recommended for ease of installation, maintenance, and service]) above the dryer’s outer top, except along the front of the dryer which may be closed in if desired.
NOTE: Even though a minimum of 12-inches (30.48 cm) above the dryer’s outer top is acceptable, a
clearance of 18-inches (45.72 cm) or more is suggested for ease of installation and service (electrical power connections).
NOTE: When fire sprinkler systems are located above the dryers, a minimum of 12-inches (30.48 cm)
above the dryer’s outer top is required.
NOTE: Allowances must be made for the opening of the control door.
Dryers may be positioned sidewall to sidewall. However, allowances must be made for the opening and closing of the control door and the lint door. It is suggested that the dryer be positioned about 2 feet (0.61 meters) away from the nearest obstruction for ease of installation, maintenance, and service (to be measured from the back guard). Refer to the illustration on the previous page for details.
NOTE: Air considerations are important for proper and efficient operation.
113203-3 Maytag 9
D. FRESH AIR SUPPLY REQUIREMENTS
Air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An unrestricted source of 800 cfm (22.65 cmm) is necessary for each dryer. An unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer. This area must be enlarged if louvers or registers cover the opening. It is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to the dryers. For example, for a bank of eight (8) dryers, a total make-up air opening of 12 square feet (1.15 square meters) is required. Two (2) openings measuring 2 feet by 3 feet (0.61 meters by 0.91 meters [6 square feet] [0.56 square meters]) are acceptable. The dryer must be installed with provisions for adequate combustion and make-up air supply.
Allowances must be made for remote or constricting passageways or where dryers are located at excessive altitudes or predominantly low-pressure areas.
IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes.
Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components.
IMPORTANT: Make-up air openings should not be located near ductwork exhaust outlets. If
make-up air openings are too close to the exhaust outlet, lint and fumes may be drawn back into the dryer area through these openings.
NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.
10 Maytag 113203-3
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