American Dryer Corp ML-75 User Manual

ML-75 Parts Manual
Dual Timer/Phase 7 OPL
with FSS Options
Through June 2002
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
T elephone: (508) 678-9000 / Fax: (508) 678-9447
www .amdry .com
ADC Part No. 450565
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE ____________________________________________ MODEL NO. __________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
ML-75 Phase 7
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory . When ordering replacement parts from the factory , you can F AX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer .
Table of Contents
Phase 7 OPL Microprocessor Control Door Assembly ................................................ 3
Dual T imer Control Door Assembly .............................................................................. 4
Phase 7 OPL Microprocessor Control Door Assembly ................................................ 5
Dual Timer “Tap Touch” Controls ................................................................................ 6
Phase 7 OPL Microprocessor Control Box Assembly.................................................. 7
Dual T imer Control Box Assembly................................................................................ 8
Front Panel/Main Door Assemblies ............................................................................... 9
Main Door Switch........................................................................................................ 1 0
Drop Lint Door Assembly ........................................................................................... 11
Lint Trap Assembly
For Gas and Electric Models Only .......................................................................... 12
Lint Trap Assembly
For Steam Models Only ......................................................................................... 13
Basket (Tumbler)/Support Assemblies .................................................................. 14, 15
Sensor Bracket Assemblies.................................................................................... 16, 17
Idler Bearing Assembly .......................................................................................... 18, 19
Basket (Tumbler) Bearing Assembly...................................................................... 20, 21
Non-Reversing Motor Mount Assembly................................................................ 22, 23
Reversing Motor Mount Assembly........................................................................ 24, 25
Direct Spark Ignition (DSI) Burner Assembly ....................................................... 26, 27
Electric Oven Assembly......................................................................................... 28, 29
Air Operated Steam Damper Assembly................................................................. 30, 31
Fire Suppression System (FSS) Temperature Probe Assembly .................................. 32
Fire Suppression System (FSS) Solenoid Assembly .................................................. 33
Single Phase (1ø) MP Rear Electric Relay Panel Assembly................................... 34, 35
208-240V 3-Phase (3ø) MP Rear Electric Relay Panel Assembly ............................... 36
480V MP Rear Electric Relay Panel Assembly............................................................ 37
208-240V MP Reversing Rear Electric Relay Panel Assembly.............................. 38, 39
460-480V MP Reversing Rear Electric Relay Panel Assembly.............................. 40, 41
Single Phase (1ø) D.T . Rear Electric Relay Panel Assembly....................................... 42
460-480V D.T . Rear Electric Relay Panel Assembly ................................................... 43
208-240V D.T . Reversing Rear Electric Relay Panel Assembly .................................. 44
Sail Switch Assembly................................................................................................... 45
Back Guard Assemblies
For Gas and Electric Models Only ......................................................................... 46
Back Guard Assembly
For Steam Models Only ......................................................................................... 47
Electric Oven Component Application Chart ........................................................ 48, 49
Additional Parts A vailable ............................................................................................ 50
Phase 7 OPL Micr opr ocessor Contr ol Door Assembly
3
Illus. No. Part No. Qty. Description
1 824254 1 Phase 7 Control Door without Hinge
2 117604 2 Noise Suppression T ape (sold by the foot)
3 150314 4 #10-32 x 1/2” TORX Screw
150318 1 T orx + Bit 1/4” (for removal of TORX head screw) 4 154011 4 #10-32 Multi-Thread U-Nut 5 112366 1 Milnor Logo
T elephone: (508) 678-9000 Fax: (508) 678-9447
4
Dual T imer Contr ol Door Assembly
Illus. No. Part No. Qty. Description
1 -------* 1 Logo ONLY 2 883733 1 White Control Door Assembly
(includes illus. nos. 2, 3, and 8) 3 117604 4 Noise Suppression Tape (sold by the foot) 4 150309 4 #10-16 x 1/2” Hex Head TEK Crimptite Screw 5 102603 1 Control Door Rod Support Catch 6 102601 1 Control Door Rod Retainer Clip 7 102502 1 Control Door Support Rod 8 882541 2 Spring T urn Latch (2-piece)
* Contact reseller for logo.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 7 OPL Micr opr ocessor Contr ol Panel Assembly
5
Illus. No. Part No. Qty. Description
1 112571 1 Phase 7 OPL Keyboard 2 850984 1 Phase 7 OPL Microprocessor Controller (computer) Panel ONLY
883749 1 Phase 7 OPL Reversing Microprocessor Controller (computer)
Control Panel Assembly Complete with Fire Suppression System (FSS) (includes illus. nos. 1 through 7)
3 883744 1 Phase 7 OPL Microprocessor Controller (computer) ONLY with Fire
Suppression System (FSS) 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 Star Washer 6 136016 1 5-Amp Fuse 7 136097 1 500 mA Fuse
T elephone: (508) 678-9000 Fax: (508) 678-9447
6
Dual Timer “Tap Touch” Controls
Illus. No. Part No. Qty. Description
1 124030 1 15 Minute Timer - 24 VAC 2 124025 1 60 Minute Timer - 24 VAC 3 824175 1 Red Pilot Light - 24 VAC 4 122301 1 “Tap Touch” Switch 5 131932 3 Relay SPST 24v 6 120730 1 30-Position T erminal Block 7 151000 6 #6-32 Pal Nut 8 882903 1 Dual T imer Panel Complete
(includes illus. nos. 1 through 15)
850392 1 Dual Timer Panel ONLY 9 153010 2 #6 Star Washer 10 152000 3 #6-32 Hex Nut 1 1 150207 2 #10-24 x 1/2” Phillips Pan Head Machine Screw 12 150110 4 #8-32 x 1/4” Phillips Round Head Machine Screw 13 112563 1 Dual Timer Panel Overlay 14 124104 1 Pure Touch Knob with Red Pointer 15 124105 1 Pure Touch Knob with Blue Pointer
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Phase 7 OPL Micr opr ocessor Contr ol Box Assembly
7
Illus. No. Part No. Qty. Description
1 122681 1 10-Pin Connector 2 122676 1 8-Pin Connector 3 122646 1 2-Pin Connector 4 122683 1 6-Pin Connector 5 122640 1 9-Pin Connector 6 122706 * #20-16 U.M.N.L. Socket 7 122669 * Female Crimp T erminal
* As needed.
T elephone: (508) 678-9000 Fax: (508) 678-9447
8
Dual T imer Contr ol Box Assembly
Illus. No. Part No. Qty. Description
1 122601 1 9-Pin Connector 2 122701 8 Socket Terminal ONLY
122801 1 Pin/Socket Extraction Tool 3 315010 1 9-Pin Connector Bracket 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 150002 2 #6-32 x 1” Phillips Round Head Machine Screw 6 120715 1 30-Position T erminal Block 7 151000 2 #6-32 Pal Nut 8 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 9 131932 1 Heat Relay - 24 VAC (hot surface ignition [HSI] models Only) 10 132198 1 Reversing T imer (for reversing models Only) 1 1 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw (for reversing models Only)
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Front Panel/Main Door Assemblies
9
Illus. No. Part No. Qty. Description
1 881871* 1 White Front Panel Assembly
(includes illus. nos. 1, 11, and 12)
2 102214 1 30” Door Glass
170730 1 Door Glass Adhesive (10.3 oz. cartridge)...Not Illustrated
3 882411 1 Main Door Extruded Gasket (104”)
170730 1 Door Gasket Adhesive (10.3 oz. cartridge)
4 881689* 1 White Main Door Assembly Complete
(includes illus. nos. 2 through 10)
881684* 1 White Main Door Ring 5 152014* 6 1/4-20 Hex Flange Nut 6 881740* 6 1/4-20 x 5/8” White Carriage Bolt 7 881688* 1 White Cold Rolled Steel (CRS) Main Door Handle 8 881685* 1 White Main Door Hinge 9 150120 1 Main Door Latch Screw 10 151009 1 #10-32 Stainless Steel Acorn Nut 11 170330 1 Friction Door Catch 12 154215 2 5/32” Pop Rivet 13 150445 4 1/4-20 x 3/4” Cap Screw 14 881440* 1 White Top Hinge Block
(includes illus. nos. 13 and 14)
15 881441* 1 White Bottom Hinge Block
(includes illus. nos. 13, 15, and 16)
16 153031 1 Nylon Washer
* Specify color if other than white.
T elephone: (508) 678-9000 Fax: (508) 678-9447
10
Main Door Switch
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 Star Washer 4 137005 1 Single-Pole Door Switch 5 150445 4 1/4-20 x 3/4” Cap Screw 6 881687* 1 White Main Door Switch Housing ONLY
881702* 1 White Main Door Switch with Housing Assembly
(includes illus. nos. 1 through 4 and 6) 7 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 8 881441* 1 White Bottom Hinge Block
(includes illus. nos. 5, 8, and 10) 9 881440* 1 White Top Hinge Block
(includes illus. nos. 5 and 9) 10 153031 1 Nylon Washer
* Specify color if other than white.
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dr op Lint Door Assembly
11
Illus. No. Part No. Qty. Description
1 800150 1 Knob Latch Kit Assembly
(includes illus. nos. 1 through 3) 2 160009 1 Knob Latch Adjustable Cam ONLY 3 150425 1 #12-24 x 3/8” Round Head Machine Screw ONLY
(screw for knob latch adjustable cam) 4 157000 1 Drop Lint Door Spring 5 881692* 1 Insulated Drop Lint Door Assembly
(includes illus. nos. 5 and 6) 6 117604 7 Noise Suppressor Tape (sold by the foot) 7 150419 2 #6 x 1/2” Tamperproof TEK Screw
150418 1 Tamperproof Screw Hand Driver
8 108120 1 Chain for Drop Lint Door (10-1/2” length)
* Specify color when ordering.
T elephone: (508) 678-9000 Fax: (508) 678-9447
12
Lint T rap Assembly
For Gas and Electric Models ONL Y
Illus. No. Part No. Qty. Description
1 800420 1 Non-Reversing Lint T rap Assembly Complete
(includes illus. nos. 1 and 3 through 5) 800421 1 Non-Reversing Lint Trap ONLY 800422 1 Reversing Lint T rap Assembly Complete
(includes illus. nos. 1 and 3 through 5) 800423 1 Reversing Lint Trap ONLY
2 154200 7 5/32” Pop Rivet 3 304101 1 Lint Screen Holder ONLY 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 800506 1 Lint Screen ONLY 6 150419 2 #6 x 1/2” Tamperproof TEK Screw
150418 1 T amperproof Screw Hand Driver...Not Illustrated
7 108120 1 Chain for Drop Lint Door (10-1/2” length) 8 150425 2 #12-24 x 3/8” Phillips Round Head Screw 9 122116 1 Lint Drawer Switch ONLY 10 323724 1 Lint Drawer Switch Bracket 1 1 121400 1 Universal Bushing
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Lint T rap Assembly
For S team Models ONL Y
13
Illus. No. Part No. Qty. Description
1 800440 1 Non-Reversing Lint T rap Assembly Complete
(includes illus. nos. 1 and 3 through 5) 800433 1 Non-Reversing Lint Trap ONLY 800441 1 Reversing Lint T rap Assembly Complete
(includes illus. nos. 1 and 3 through 5) 800434 1 Reversing Lint Trap ONLY
2 154200 7 5/32” Pop Rivet 3 304101 1 Lint Screen Holder ONLY 4 150300 2 #10-16 x 1/2” Hex Washer TEK Screw 5 800506 1 Lint Screen ONLY 6 150419 2 #6 x 1/2” Tamperproof TEK Screw
150418 1 Tamperproof Screw Hand Driver...Not Illustrated
7 108120 1 Chain for Drop Lint Door (10-1/2” length) 8 150425 2 #12-24 x 3/8” Phillips Round Head Screw 9 122116 1 Lint Drawer Switch ONLY 10 323724 1 Lint Drawer Switch Bracket 11 121400 1 Universal Bushing
T elephone: (508) 678-9000 Fax: (508) 678-9447
14
Basket (T umbler)/Support Assemblies
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Basket (T umbler)/Support Assemblies
Illus. No. Part No. Qty. Description
1 881780 1 Basket (tumbler) ONLY
859305 1 1-3/4” Basket (tumbler)/Support Assembly Complete
(includes illus. nos. 1 through 6 and 8 through 11)
2 150313 40 #10-16 x 1/2” TORX Head Crimptite Screw
150318 1 TORX + Bit 1/4” Hex
(for removal of TORX head screw)
3 390074 4 Basket (tumbler) Rib 4 115986 1 Felt Basket (tumbler) Pad
(for models mfd. as of January 22, 2002)
5 150518 1 5/16-18 x 3/4” Socket Button Head Screw
(for models mfd. prior to January 22, 2002)
6 800613 1 Basket (tumbler) Support (Non-Reversing)
800615 1 Basket (tumbler) Support (Reversing)
7 116000 1 Felt Collar
401010 1 #847 Adhesive for Felt Collar (5 oz. tube)
8 153004 8 3/8” Flat Washer 9 100905 4 3/8-16 x 37” T ie Rod 10 152027 4 3/8-16 Hex Lock Nut 11 153005 4 3/8” Lock Washer
15
T elephone: (508) 678-9000 Fax: (508) 678-9447
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