American Dryer Corp. ML-190 User Manual

ML-190ML-190
ML-190
ML-190ML-190
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T elephone: (508) 678-9000 / Fax: (508) 678-9447
ts Mants Man
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Phase 7Phase 7
Phase 7
Phase 7Phase 7
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
E-mail: techsupport@amdry.com
ual
www.amdry.com
ADC Part No. 450574
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DATE OF PURCHASE ____________________________ MODEL NO. __________________________________________
RESELLER’S NAME _______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
ML-190 Phase 7
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory , you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
Table of Contents
Control Door Assembly .......................................................................................................................... 4
Phase 7 Non-Coin Microprocessor Control Panel Assembly ................................................................... 5
Front Panel/Main Door Assemblies for Models Mfd. prior to September 19, 2005 .................................. 6
Main Door Assembly for Models Mfd. as of September 10, 2005 ........................................................... 7
Main Door Assembly for Models Mfd. prior to September 10, 2005 ....................................................... 8
Front Panel for Models Mfd. as of September 10, 2005.......................................................................... 9
Main Door Switch ................................................................................................................................10
Tumbler Assembly ............................................................................................................................... 11
Lint Door Assembly.............................................................................................................................. 12
Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. as of March 1, 2003 ........................ 13
Lint Drawer/Lint Drawer Switch Box Assemblies for Models Mfd. prior to March 1, 2003.................... 14
Rotational Sensor Assembly.................................................................................................................. 15
Idler Shaft Assembly............................................................................................................................. 16
Drive Shaft Assembly............................................................................................................................ 17
Speed Reducer Shaft Assembly ............................................................................................................ 18
Microprocessor T emperature Sensor Bracket Assembly ........................................................................ 19
T otally Enclosed, Non-V enting Drive Motor Assembly........................................................................... 20
Blower Motor Mount Assembly ............................................................................................................ 21
Fan (Squirrel Cage) Shaft Mount Assembly..................................................................................... 22, 23
Direct Spark Ignition Gas Burner Assembly ..................................................................................... 24, 25
Sail Switch Assembly............................................................................................................................ 26
Steam Damper Assembly ...................................................................................................................... 27
T op Console Assembly ......................................................................................................................... 28
Pneumatic V alve Assembly for Gas Models Only ................................................................................... 29
Pneumatic V alve Assembly for Steam Models Only ............................................................................... 30
Air Jet Assembly................................................................................................................................... 31
Microprocessor Reversing Contactor Mounting Panel Assembly
For Models Mfd. prior to January 25, 2006 .............................................................................. 32, 33
Reversing Relay Panel Assembly , For 208-240 V olts
For Models Mfd. as of January 25, 2006 .................................................................................. 34, 35
Reversing Relay Panel Assembly , For 380-416 V olts
For Models Mfd. as of January 26, 2006 .................................................................................. 36, 37
Reversing Relay Panel Assembly , For 460-480 V olts
For Models Mfd. as of February 1, 2006.................................................................................. 38, 39
Back Guard Assemblies.................................................................................................................. 40, 41
Control Door Assembly
Illus. No. Part No. Qty. Description
1* 883256 1 Phase 7 Control Door (gas)
883222 1 Phase 7 Control Door (steam) 2 150321 4 #10-32 x 1/2” Phillips Machine Screw 3 154011 4 #10-32 Multi-Thread U-Nut 4 112366 1 Milnor Logo
* Specify color when ordering.
4 American Dryer Corporation 450 574- 3
Phase 7 Non-Coin Micropr ocessor Contr ol Panel Assembly
Illus. No. Part No. Qty. Description
1 112577 1 Phase 7 Non-Coin Keyboard 2 850980 1 Phase 7 Microprocessor Controller (computer) Panel Only 3 822754 1 Phase 7 Non-Coin Reversing Microprocessor Controller (computer) Control
Panel Assembly Complete (includes illus. nos. 1 through 7)
137243 1 Phase 7 Non-Coin Microprocessor Controller (computer) Only 4 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw 5 153010 2 #6 S tar Washer 6 136016 1 5-amp Fuse 7 136097 1 500-mA Fuse
450574-3 www.amdry.com 5
Fr ont Panel/Main Door Assemblies
(For Models Mfd. prior to September 19, 2005)
Illus. No. Part No. Qty. Description
1 835003 - Cold Rolled Steel Main Door Assembly
(Refer to Main Door Assembly on page 8)
2 150443 2 Socket Cap Screw 3 170331 1 Bottom Hinge Block 4 153031 1 Nylon Washer 5 150443 2 Socket Cap Screw 6 170329 1 Top Hinge Block 7 819026 1 Front Panel Assembly for Round Door 8 122351 1 Large “EMERGENCY STOP” (E-Stop) Mushroom Head Switch 9 122419 1 “EMERGENCY STOP” (E-Stop) Nameplate 10 801786 1 Main Door Switch and Housing for Round Door 11 150301 2 #8 x 7/16” Phillips Head TEK Screw 12 132387 1 Normally Closed Contact Block 13 132395 1 Normally Closed Contact Block with Base 14 170330 1 Friction Door Latch
(For Models Mfd. prior to September 19, 2005)
15 154215 2 5/32” Pop Rivet
(For Models Mfd. prior to September 19, 2005)
* 116260 1 8-3/8” x 56-1/8” Front Panel Left Side Insulation * 116261 1 7-3/8” x 56-1/8” Front Panel Right Side Insulation * 116262 1 27” x 37” Top Front Panel Insulation * 116265 1 27” x 37” Bottom Front Panel Insulation * 116290 1 11-1/2” x 26-1/2” Front Panel Top Center Insulation * 116291 1 1-1/2” x 51” Hat Stiffener Insulation
* Not illustrated.
6 American Dryer Corporation 450 574- 3
Main Door Assembly
(For Models Mfd. as of September 10, 2005)
Illus. No. Part No. Qty. Description
1 170306 1 37 1/4” Round Door Ring 2 102221 1 30” Door Glass 3 835128 1 Large Main Door Hinge Weldment 4 150683 6 1/4-20 x 5/8” Black Carriage Bolt 5 314007 1 Large Main Door Handle 6 152014 6 1/4-20 Free Spin Wash Nut 7 314007 2 37 1/4”Main Door Magnet Bracket 8 110006 2 1/2” Black Strapping Tape 9 102357 1 Extruded Steel Door Gasket
450574-3 www.amdry.com 7
Main Door Assembly
(For Models Mfd. prior to September 10, 2005)
Illus. No. Part No. Qty. Description
1 835057 1 Large Main Door Ring 2 102214 1 30” Door Glass 3 835128 1 Large Main Door Hinge 4 150683 6 1/4-20 x 5/8” Carriage Bolt (black) 5 314729 1 Large Main Door Handle 6 152014 6 1/4-20 Free Spin Wash Nut 7 151009 1 Stainless Steel Hex Acorn Lock Nut 8 150120 1 #10-32 x 7/16” Door Latch Screw 9 102357 1 Extruded Steel Door Gasket 10 151012 4 #10-32 Nylon Acorn Nut (white) 1 1 110006 2” 1/2” Strapping Tape (black) 12 102362 8’ Gasket Tape (white)
8 American Dryer Corporation 450 574- 3
Front Panel
(For Models Mfd. as of September 10, 2005)
Illus. No. Part No. Qty. Description
1 801644 1 ML-190 Magnet Front Panel with E-Stop Weldment 2 123500 1 Large Emergency Stop Mushroom Head Switch 3 123506 1 Emergency Stop Nameplate 4 123516 1 N.O. Contact Black 5 123521 1 N.C. Contact Block w/Base 6 116337 1 18 1/2” x 36 3/4” Top Insulation 7 116338 1 20 3/4” x 36 3/4” Bottom Insulation 8 116341 1 8 3/8” x 37 3/4” Left Insulation 9 116340 1 6 3/8” x 50 1/2” Right Insulation 10 116339 1 9 x 39 1/8” Upper T op Insulation 1 1 116342 1 2 1/4” x 38 Short Stiffener Insulation 12 116343 1 2 1/4” x 50 Long Stiffener Insulation 13 102004 2 Compact Door Magnet 14 152223 2 10-32 x 1/2” FH T-20 Torx MS
450574-3 www.amdry.com 9
Main Door Switch
Illus. No. Part No. Qty. Description
1 150006 2 #6-32 x 7/8” Phillips Pan Head Machine Screw 2 152013 2 #6-32 Hex Nut 3 153010 2 #6 S tar Washer 4 137005 1 Single-Pole Door Switch 5 150443 4 1/4-20 x 3/4” Stainless Steel Cap Screw 6 881687 1 Main Door Switch Housing Only (white)
882291 1 Main Door Switch Housing Only (coral wrinkle blue) 881702 1 Main Door Switch with Housing Assembly (white)
(includes illus. nos. 1 through 4 and 6)
882298 1 Main Door Switch Housing Assembly (coral wrinkle blue)
(includes illus. nos. 1 through 4 and 6) 7 150201 2 #10-32 x 1/4” Phillips Pan Head Screw 8 881441 1 Bottom Hinge Block (white)
882283 1 Bottom Hinge Block (coral wrinkle blue)
9 881440 1 Top Hinge Block (white)
882284 1 Top Hinge Block (coral wrinkle blue)
10 153031 1 Nylon Washer
10 American Dryer Corporation 450 574- 3
T umbler Assembly
Illus. No. Part No. Qty. Description
1 819096 1 Tumbler Stainless Steel Assembly Complete
for models mfd. as of November 10, 2003 (includes illus. nos. 1 through 3)
819042 1 Tumbler Assembly Complete
for models mfd. prior to November 10, 2003 (includes illus. nos. 1 through 3)
2 319083 4 Perforated Tumbler Stainless Steel Panel
for models mfd. as of November 10, 2003
883328 4 Perforated Tumbler Panel
for models mfd. prior to November 10, 2003 3 150118 40 1/4-20 x 1/4” Phillips Pan Head Screw * 881619 1 Rotational Sensor Magnet
* Not illustrated.
450574-3 www.amdry.com 11
Lint Door Assembly
Illus. No. Part No. Qty. Description
1 882443 1 White Lint Door Assembly
(includes illus. nos. 1, 2, and 4)
882444 1 Coral Wrinkle Blue Lint Door Assembly
(includes illus. nos. 1, 2, and 4) 2 117605 5’ Neoprene Sponge Tape (sold by the foot) 3 150309 5 #10-16 x 1/2” Hex Head TEK Crimptite Screw 4 117604 9’ Neoprene Sponge Tape (sold by the foot)
12 American Dryer Corporation 450 574- 3
Lint Drawer/Lint Drawer Switch Box Assemblies
For Models Mfd. as of March 1, 2003
Illus. No. Part No. Qty. Description
1 884069 1 White Lint Drawer/Screen Assembly
884068 1 Coral W rinkle Blue Lint Drawer/Screen Assembly 2 122116 1 Lint Drawer Switch Only 3 122605 1 4-Pin Socket Connector 4 122701 2 Socket T erminal Only
122801 1 Pin/Socket Extraction T ool 5 882507 1 Lint Drawer Switch Box Assembly Complete
(includes illus. nos. 3 through 6) 6 150301 4 #8-18 x 7/16” Phillips Pan Head TEK Screw 7 122700 2 Pin T erminal Only 8 122604 1 4-Pin Connector 9 150301 2 #8-18 x 7/16” Phillips Pan Head TEK Screw 10 319076 1 Right Hand Divider Panel 11 319077 1 Left Hand Divider Panel 12 150301 14 #8-18 x 7/16” Phillips Pan Head TEK Screw 13 108220 1 Lint Bag
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